Printable and stable all-polymer solar cells based on non-conjugated polymer acceptors with excellent mechanical robustness

Dimerized Acceptors with Conjugate-Break Linker Enable Highly Efficient and Mechanically Robust Organic Solar Cells

Designing new acceptors is critical for intrinsically stretchable organic solar cells (IS-OSCs) with high efficiency and mechanical robustness. However, nearly all stretchable polymer acceptors exhibit limited efficiency and high-performance small molecular acceptors are very brittle. In this regard, we select thienylene-alkane-thienylene (TAT) as the conjugate-break linker and synthesize four dimerized acceptors by the regulation of connecting sites and halogen substitutions. It is found that the connecting sites and halogen substitutions considerably impact the overall electronic structures, aggregation behaviors, and charge transport properties. Benefiting from the optimization of the molecular structure, the dimerized acceptor exhibits rational phase separation within the blend films, which significantly facilitates exciton dissociation while effectively suppressing charge recombination processes. Consequently, FDY-m-TAT-based rigid OSCs render the highest power conversion efficiency (PCE) of 18.07 % among reported acceptors containing conjugate-break linker. Most importantly, FDY-m-TAT-based IS-OSCs achieve high PCE (14.29 %) and remarkable stretchability (crack-onset strain [COS]=18.23 %), significantly surpassing Y6-based counterpart (PCE=12.80 % and COS=8.50 %). To sum up, these findings demonstrate that dimerized acceptors containing conjugate-break linkers have immense potential in developing highly efficient and mechanically robust OSCs.

Green Printing for Scalable Organic Photovoltaic Modules by Controlling the Gradient Marangoni Flow

Despite the rapid development in the performances of organic solar cells (OSCs), high-performance OSC modules based on green printing are still limited. The severe Coffee-ring effect (CRE) is considered to be the primary reason for the nonuniform distribution of active layer films. To solve this key printing problem, the cosolvent strategy is presented to deposit the active layer films. The guest solvent Mesitylene with a higher boiling point and a lower surface tension is incorporated into the host solvent o-XY to optimize the rheological properties, such as surface tension and viscosity of the active layer solutions. And the synergistic effect of inward Marangoni flow generation and solution thickening caused by the cosolvent strategy can effectively restrain CRE, resulting in highly homogeneous large-area active layer films. In addition, the optimized crystallization and phase separation of active layer films effectively accelerate the charge transport and exciton dissociation of devices. Consequently, based on PM6:BTP-eC9 system, the device prepared with the co-solvent strategy shows the a power conversion efficiency of 17.80%. Moreover, as the effective area scales to 1 and 16.94 cm2, the recorded performances are altered to 16.71% and 14.58%. This study provides a universal pathway for the development of green-printed high-efficiency organic photovoltaics.

Tuning polymer-backbone coplanarity and conformational order to achieve high-performance printed all-polymer solar cells

All-polymer solar cells (all-PSCs) offer improved morphological and mechanical stability compared with those containing small-molecule-acceptors (SMAs). They can be processed with a broader range of conditions, making them desirable for printing techniques. In this study, we report a high-performance polymer acceptor design based on bithiazole linker (PY-BTz) that are on par with SMAs. We demonstrate that bithiazole induces a more coplanar and ordered conformation compared to bithiophene due to the synergistic effect of non-covalent backbone planarization and reduced steric encumbrances. As a result, PY-BTz shows a significantly higher efficiency of 16.4% in comparison to the polymer acceptors based on commonly used thiophene-based linkers (i.e., PY-2T, 9.8%). Detailed analyses reveal that this improvement is associated with enhanced conjugation along the backbone and closer interchain π-stacking, resulting in higher charge mobilities, suppressed charge recombination, and reduced energetic disorder. Remarkably, an efficiency of 14.7% is realized for all-PSCs that are solution-sheared in ambient conditions, which is among the highest for devices prepared under conditions relevant to scalable printing techniques. This work uncovers a strategy for promoting backbone conjugation and planarization in emerging polymer acceptors that can lead to superior all-PSCs.

Improved photovoltaic performance and robustness of all-polymer solar cells enabled by a polyfullerene guest acceptor

Fullerene acceptors typically possess excellent electron-transporting properties and can work as guest components in ternary organic solar cells to enhance the charge extraction and efficiencies. However, conventional fullerene small molecules typically suffer from undesirable segregation and dimerization, thus limiting their applications in organic solar cells. Herein we report the use of a poly(fullerene-alt-xylene) acceptor (PFBO-C12) as guest component enables a significant efficiency increase from 16.9% for binary cells to 18.0% for ternary all-polymer solar cells. Ultrafast optic and optoelectronic studies unveil that PFBO-C12 can facilitate hole transfer and suppress charge recombination. Morphological investigations show that the ternary blends maintain a favorable morphology with high crystallinity and smaller domain size. Meanwhile, the introduction of PFBO-C12 reduces voltage loss and enables all-polymer solar cells with excellent light stability and mechanical durability in flexible devices. This work demonstrates that introducing polyfullerenes as guest components is an effective approach to achieving highly efficient ternary all-polymer solar cells with good stability and mechanical robustness.

Regulation of Polymer Configurations Enables Green Solvent-Processed Large-Area Binary All-Polymer Solar Cells With Breakthrough Performance and High Efficiency Stretchability Factor

With the great potential of the all-polymer solar cells for large-area wearable devices, both large-area device efficiency and mechanical flexibility are very critical but attract limited attention. In this work, from the perspective of the polymer configurations, two types of terpolymer acceptors PYTX-A and PYTX-B (X = Cl or H) are developed. The configuration difference caused by the replacement of non-conjugated units results in distinct photovoltaic performance and mechanical flexibility. Benefiting from a good match between the intrinsically slow film-forming of the active materials and the technically slow film-forming of the blade-coating process, the toluene-processed large-area (1.21 cm² ) binary device achieves a record efficiency of 14.70%. More importantly, a new parameter of efficiency stretchability factor (ESF) is proposed for the first time to comprehensively evaluate the overall device performance. PM6:PYTCl-A and PM6:PYTCl-B yield significantly higher ESF than PM6:PY-IT. Further blending with non-conjugated polymer donor PM6-A, the best ESF of 3.12% is achieved for PM6-A:PYTCl-A, which is among the highest comprehensive performances.

Achieving efficient and stabilized organic solar cells by precisely controlling the proportion of copolymerized units in electron-rich polymers

A series of random polymers based on the donor polymer PM6 were designed from the perspective of regulating the surface electrostatic potential (ESP) distribution of the polymers and applied in organic solar cells (OSCs). Random polymers with different ESPs were obtained by introducing structural units of polymer PM6 into the polymer structure as the third unit. The simulation results showed that the random polymers feature a wider electron-donating region after the introduction of BDT units, indicating a more efficient charge generation probability. Benefiting from the optimized morphology of the active layer and the stronger interaction between the donor and the acceptor in the active layer, the device exhibited the best charge transport efficiency and lower charge recombination after the introduction of 5% BDT units, and a high power conversion efficiency (PCE) of 16.76% was achieved. In addition, OSC devices based on random polymers incorporating 5% BDT units exhibit excellent device stability. In contrast, the devices based on random polymers after the introduction of BDD units showed a much lower PCE of around 13% due to the inferior charge generation and charge transport. This work not only provides a new perspective for the molecular design of efficient random polymers, but also demonstrates that the OSC devices based on random polymers can still achieve better stability.

High performance polymerized small molecule acceptor by synergistic optimization on π-bridge linker and side chain

The polymerized small-molecule acceptors have attracted great attention for application as polymer acceptor in all-polymer solar cells recently. The modification of small molecule acceptor building block and the π-bridge linker is an effective strategy to improve the photovoltaic performance of the polymer acceptors. In this work, we synthesized a new polymer acceptor PG-IT2F which is a modification of the representative polymer acceptor PY-IT by replacing its upper linear alkyl side chains on the small molecule building block with branched alkyl chains and attaching difluorene substituents on its thiophene π-bridge linker. Through this synergistic optimization, PG-IT2F possesses more suitable phase separation, increased charge transportation, better exciton dissociation, lower bimolecular recombination, and longer charge transfer state lifetime than PY-IT in their polymer solar cells with PM6 as polymer donor. Therefore, the devices based on PM6:PG-IT2F demonstrated a high power conversion efficiency of 17.24%, which is one of the highest efficiency reported for the binary all polymer solar cells to date. This work indicates that the synergistic regulation of small molecule acceptor building block and π-bridge linker plays a key role in designing and developing highly efficient polymer acceptors.

The modification of small molecule acceptor building block and π−bridge linker is effective to improve photovoltaic performance. Here, the authors replace linear with branched alkyl chains and introduce difluorene-substituted linker to realise all-polymer solar cells with efficiency of 17.24%.

Tailoring the Morphology's Microevolution for Binary All-Polymer Solar Cells Processed by Aromatic Hydrocarbon Solvent with 16.22% Efficiency

Herein, we report a systematic solvent selection for eco-friendly processed binary all-polymer solar cells (APSCs) with decent power conversion efficiencies (PCEs). Three typical solvents, toluene, o-xylene, and 1,2,4-trimethylbezene, are chosen and compared. The device enabled by o-xylene exhibits the most outstanding PCE of 16.22%, thanks to its favorable morphology, which is to say a well-formed face-on orientation packing motif and a suitable crystallinity and size of phase segregation. Consequently, the solar cell affords sufficient charge generation, as well as efficient and balanced charge transport, which are all positive to pursuing high efficiency. This work offers an understanding of using complete solvent selection as the strategy to realize high-performance devices by sophisticatedly controlling the morphology.

A Vinylene-Linker-Based Polymer Acceptor Featuring a Coplanar and Rigid Molecular Conformation Enables High-Performance All-Polymer Solar Cells with Over 17% Efficiency

State-of-art Y-series polymer acceptors are typically based on a mono-thiophene linker, which can cause some twisted molecular conformations and thus limit the performance of all-polymer solar cells (all-PSCs). Here, a high-performance polymer acceptor based on vinylene linkers is reported, which leads to surprising changes in the polymers' molecular conformations, optoelectronic properties, and enhanced photovoltaic performance. It is found that the polymer acceptors based on thiophene or bithiophene linkers (PY-T-γ and PY-2T-γ) display significant molecular twisting between end-groups and linker units, while the vinylene-based polymer (PY-V-γ) exhibits a more coplanar and rigid molecular conformation. As a result, PY-V-γ demonstrates a better conjugation and tighter interchain stacking, which results in higher mobility and a reduced energetic disorder. Furthermore, detailed morphology investigations reveal that the PY-V-γ-based blend exhibits high domain purity and thus a better fill factor in its all-PSCs. With these, a higher efficiency of 17.1% is achieved in PY-V-γ-based all-PSCs, which is the highest efficiency reported for binary all-PSCs to date. This work demonstrates that the vinylene-linker is a superior unit to build polymer acceptors with more coplanar and rigid chain conformation, which is beneficial for polymer aggregation and efficient all-PSCs.

Unraveling the Photovoltaic, Mechanical, and Microstructural Properties and Their Correlations in Simple Poly(3-pentylthiophene) Solar Cells

The power conversion efficiency of polythiophene organic solar cells is constantly refreshed. Despite the renewed device efficiency, very few efforts have been devoted to understanding how the type of electron acceptor alters the photovoltaic and mechanical properties of these low-cost solar cells. Herein, we conduct a thorough investigation of photovoltaic and mechanical characteristics of a simple yet less explored polythiophene, namely poly(3-pentylthiophene) (P3PT), in three different types of organic solar cells, where ZY-4Cl, PC₇₁ BM, and N2200 are employed as three representative acceptors, respectively. Compared with the reference P3HT-based solar cells, P3PT-based devices all perform more efficiently. Particularly, the P3PT:ZY-4Cl blend exhibits the highest efficiency (nearly 10%) among the six combinations and outperforms the prior top-performance system P3HT:ZY-4Cl. Furthermore, the blend films based on N2200 exhibit a high crack-onset strain of ∼38% on average, which is approximately 15 and 17 times higher than those of ZY-4Cl and PC₇₁ BM, respectively. The microstructural origins for the above difference are well elucidated by detailed grazing incidence X-ray scattering and microscopy analysis. This work not only underlines the potential of P3PT in prolific solar cell research but also demonstrates the superior tensile properties of polythiophene-based all-polymer blends for the preparation of stretchable solar cells. This article is protected by copyright. All rights reserved.

Rational Regulation of the Molecular Aggregation Enables A Facile Blade-Coating Process of Large-area All-Polymer Solar Cells with Record Efficiency

Developing robust materials is very critical and faces a big challenge for high-performance large-area all-polymer solar cells (all-PSCs) by printing methods. Herein, the authors combine the advantages of the terpolymerization strategy with the non-conjugated backbone strategy to regulate the molecular aggregation rationally during the film-forming printing process, facilitating a facile printing process for large-area all-PSCs. A series of terpolymer acceptors PYSe-Clx (x = 0, 10, 20, and 30) is also developed, which can effectively fine-tune the morphology and photoelectric properties of the active layer. The PBDB-T: PYSe-Cl20-based all-PSC delivers a significantly improved power cconversion efficiency (PCE) than the one with PBDB-T: PYSe (14.21% vs 12.45%). By addition of a small amount of non-conjugated polymer acceptor PTClo-Y, the ternary all-PSC reaches a PCE of 15.26%. More importantly, the regulation of molecular aggregation enables a facile blade-coating process of the large-area device. A record PCE of 13.81% for large-area devices (1.21 cm² ) is obtained, which is the highest value for large-area all-PSCs fabricated by blade-coating. The environmentally friendly solvent processed large-area device also obtains an excellent performance of 13.21%. This work provides a simple and effective molecular design strategy of robust materials for high-performance large-area all-PSCs by a printing process.

Realizing 17.5% Efficiency Flexible Organic Solar Cells via Atomic-Level Chemical Welding of Silver Nanowire Electrodes

Solution processable flexible transparent electrodes (FTEs) are urgently needed to boost the efficiency and mechanical stability of flexible organic solar cells (OSCs) on a large scale. However, how to balance the optoelectronic properties and meanwhile achieve robust mechanical behavior of FTEs is still a huge challenge. Silver nanowire (AgNW) electrodes, exhibiting easily tuned optoelectronic/mechanical properties, are attracting considerable attention, but their poor contacts at the junction site of the AgNWs increase the sheet resistance and reduce mechanical stability. In this study, an ionic liquid (IL)-type reducing agent containing Cl^- and a dihydroxyl group was employed to control the reduction process of silver (Ag) in AgNW-based FTEs precisely. The Cl^- in the IL regulates the Ag⁺ concentration through the formation and dissolution of AgCl, whereas the dihydroxyl group slowly reduces the released Ag⁺ to form metal Ag. The reduced Ag grew in situ at the junction site of the AgNWs in a twin-crystal growth mode, facilitating an atomic-level contact between the AgNWs and the reduced Ag. This enforced atomic-level contact decreased the sheet resistance, and enhanced the mechanical stability of the FTEs. As a result, the single-junction flexible OSCs based on this chemically welded FTE achieved record power conversion efficiencies of 17.52% (active area: 0.062 cm²) and 15.82% (active area: 1.0 cm²). These flexible devices also displayed robust bending and peeling durability even under extreme test conditions.