Modification of functional properties of pullulan-whey protein bionanocomposite films with nanoclay

Photo-modified and photo-degradable starch/Fe3O4/TiO2 nanocomposite: exploring the feasibility of reducing workforce by magnetic recycling

Plastics are known for their durability and long decomposition time in the environment, which make plastic recycling an effective approach to mitigate plastic waste risks. However, the global plastic recycling rate is less than 10% mainly due to the labor-intensive and time-consuming nature of the manual recycling process, which poses high health risks and costs. Therefore, the development of a fast, effective, and operational process in current recycling plants is crucial to address the environmental concerns associated with plastics. In the current study, the feasibility of starch/Fe3O4/TiO2 bio-nanocomposite (SFT) as photo-modifiable and photo-degradable was investigated to reduce the workforce in recycling packaging material. The SFT was modified by different UV-C exposure times, which significantly altered its functional properties. The UV-C exposure increased the hydrophobicity of the SFT films and led to a homogenous distribution of Fe3O4/TiO2 nanoparticles (FT). It also increased tensile strength (TS) and decreased elongation at break (EB) of the films. It seems that producing shorter polymer chains, creating new linkages among the polymeric chains, and the homogenous distribution of FT in the matrix of biopolymer by UV-C are the main reasons for these changes. Moreover, the photo-degradation of SFT specimens increased significantly with longer UV-C exposure times. The utilization of magnetic properties in bio-based nanocomposites holds promising potential for streamlining labor-intensive processes in waste recycling plants. However, the inappropriate visual properties of SFT remain a significant obstacle that requires further attention to enable its commercial viability.

Effect of montmorillonite (MMT) on the properties of soybean meal protein isolate-based nanocomposite film loaded with debittered kinnow peel powder

The synthetic, non-renewable nature and harmful effects of plastic packaging have led to the synthesis of eco-friendly renewable bio-nanocomposite film. The present work was aimed at the formulation and characterization of bio-nanocomposite film using soybean meal protein, montmorillonite (MMT), and debittered kinnow peel powder. The composition of film includes protein isolate (5% w/v), glycerol (50% w/w), peel powder (20% w/w), and MMT (0.5-2.5% w/w). Incorporation of MMT in soybean meal protein-based film loaded with kinnow peel powder showed lesser solubility (16.76-26.32%), and swelling ability (142.77-184.21%) than the film prepared without MMT (29.41%, & 229.41%, respectively). The mechanical properties like tensile strength of nanocomposite film improved from 9.41 to 38.69% with the increasing concentration of MMT. The water vapor transmission rate of the nanocomposite film was decreased by 3.45-17.85% when the MMT concentration increased. Fourier-transform infrared spectroscopy and X-ray diffraction analysis showed no considerable change in the structural properties of the film after the addition of MMT. Differential scanning colorimeter analysis revealed the increment in melting temperature (85.33-92.67 °C) of the film with a higher concentration of MMT. Scanning electron microscopy analysis indicated an increased distributed area of MMT throughout the film at higher concentrations. The antimicrobial activity of the film was remarkably increased by 4.96-17.18% with the addition of MMT. The results obtained in the current work confirmed that MMT incorporation in soybean meal protein-based film can augment its properties and can be utilized for enhancing the storage period of food products.

Exploring the potential of jujube seed powder in polysaccharide based functional film: Characterization, properties and application in fruit preservation

In this study, we fabricated a novel biodegradable functional film using natural polysaccharides by adding jujube seed powder as an active ingredient. Scanning electron microscopy analysis showed agglomerate formation in the film with increasing concentration of seed powder. Fourier transform-infrared spectroscopy study demonstrated an electrostatic interaction between pectin and chitosan. The water solubility and swelling degree significantly decreased from 55.5 to 47.7 % and 66.0 to 41.9 %, respectively, depicting the film's water resistance properties. Higher opacity and lower transmittance value of the film indicated its protective effect towards light-induced oxidation of food. It was observed that the fabricated active film biodegraded to 82.33 % in 6 days. The DPPH radical scavenging activity of 98.02 % was observed for the functional film. The film showed antifungal activity against B. cinerea and P. chrysogenum. The highest zone of inhibition was obtained against food spoiling bacteria B. subtilis followed by S. aureus, P. aeruginosa and E. coli. Genotoxicity studies with the fabricated film showed a mitotic index of 8 % compared to 3 % in the control film. We used the fabricated film to preserve grapefruits, and the result showed that it could preserve grapes for ten days with an increase in antioxidant activity and polyphenolic content.

Fabrication and characterization of poly(lactic acid-trimethylene carbonate) based biodegradable composite films

Two biobased composite films have been prepared with poly (lactic acid-trimethylene carbonate), polylactic acid and Laponite by solvent evaporation method. The 1H NMR and FTIR spectrums illustrate that P (LA-TMC) polymer is successfully synthesized and designed composite films are produced. Morphometric analyses demonstrate that the roughnesses of the film's surface and cross-section are on the increase with higher PLA and Laponite content. Mechanical performances reveal that the rise in tensile strength and modulus while maintaining excellent elongation at break is mainly due to the increase in the content of polylactic acid and Laponite. By utilizing the nano effect of Laponite, the maximum tensile strength of the composite film reaches 34.59 MPa. Thermal property results illustrate that the Tg and initial decomposition temperature are on the growth with the increase of PLA content. However, it is not significant on the effect of Laponite on the initial decomposition temperature. The water vapor permeability measurements prove that the barrier property of P(LA-TMC)/PLA/Laponite composite film is on the ascent with the Laponite addition. Hydrolytic degradation tests indicate that PLA and Laponite play avital part in accelerating the degradation rate of composite films and alkaline media is superior acidic and neutral conditions.

Multi-scale ultrasound induced composite coacervates of whey protein and pullulan polysaccharide on emulsion forming and stabilizing mechanisms

A non-destructive technique known as multi-scale ultrasound (MSU) was employed to modify the emulsion consisting of glycosylated bovine whey protein (WP) and pullulan (Pu). To assess the effect on the structural and emulsifying properties of the WP-Pu, the formulated emulsion, was treated with divergent MSU at (single: 20 kHz, 40 kHz, and 60 kHz; dual: 20-40 kHz, 40-60 kHz, and 20-60 kHz; and tri: 20-40-60 kHz) frequency for a duration of 30 min. The tri-frequency, treated emulsion showed improved emulsifying stability compared to the control and MSU-treated single, and dual-frequency samples, as indicated by the particle size, structural morphology, and adsorbed protein. The molecular docking and numerous spectral analysis provided evidence that WP can undergo successful phenolation. This modified form of WP then interacts with Pu through various forces, including H-bonding and other mechanisms, resulting in the formation of a composite emulsion. The rheological properties revealed that both the control emulsion and the MSU-treated emulsion exhibited non-Newtonian pseudoplastic flow behavior. This behavior is characterized by shear thinning, where the viscosity decreases with increasing shear rate. The shear rates tested ranged from 1 to 300 1/s, additionally, the degree of crystallinity increased from 18.2° to 19.4°. Overall, the tri-frequency effect was most pronounced compared to single and dual-frequency. Ultrasonication, an emerging non-thermal technology, proves to be an efficient approach for the formulation of WP-Pu composites. These composites have significant potential for use in drug delivery systems and functional foods.

Carboxymethyl cellulose based films enriched with polysaccharides from mulberry leaves (Morus alba L.) as new biodegradable packaging material

The objective of this study was to determine the properties of a new active packaging film developed by the addition of mulberry leaves polysaccharides (MLP) into carboxymethyl cellulose (CMC). Biodegradable CMC-MLP films were fabricated by casting method with various concentrations of MLP (1, 5 and 10 % w/w). The addition of MLP into the CMC matrix resulted increased thickness (0.126 to 0.163 mm) and roughness of the films. Also, the decline in moisture content from 27.91 to 14.12 %, water vapor permeability from 8.95 to 5.21 × 10-10 g-1 s-1 Pa-1, and a swelling degree from 59.11 to 37.45 % were observed. With the increasing concentration of MLP, the mechanical properties of the films were improved and higher dispersion of UV light were noted. Fourier transform - infrared spectroscopy (FT-IR) and X-ray diffraction revealed good inter-molecular interaction between CMC matrix and MLP. The prepared films showed excellent thermal stability, antioxidant and antibacterial properties as well as susceptibility to biodegradation in the soil environment. Moreover, it was proved that the films have ability to retard oil oxidation. Overall, it was concluded that CMC-MLP films constitute a promising biomaterial that may be applied as active food packaging.

Incorporating Portulaca oleracea extract endows the chitosan-starch film with antioxidant capacity for chilled meat preservation

This study aimed to investigate the application potential of Portulaca oleracea extract (POE) in active packaging for the preservation of chilled meat. First, the antioxidant capacity and active ingredients of POE were systematically studied. The results demonstrated that POE has excellent antioxidant capacity and contains abundant antioxidant compounds. Subsequently, antioxidant-active packaging films based on chitosan and starch containing different concentrations of POE (CS/POE films) were successfully developed. The main physicochemical and mechanical properties of the CS/POE films were characterized and evaluated. The CS/POE films exhibited remarkable antioxidant activity and can significantly reduce lipid oxidation in meat. Compared with polyethylene film, the CS/POE films-treated meats had better preservation effects and longer shelf-life. These findings suggested that CS/POE film has the potential to become a good alternative to conventional plastics in food packaging. In conclusion, Portulaca oleracea extract is an excellent natural antioxidant with great potential in active packaging for chilled meat preservation.

Photo-degradable and recyclable starch/Fe3O4/TiO2 nanocomposites: feasibility of an approach to reduce the recycling labor cost in plastic waste management

In this research, a biodegradable starch/Fe₃O₄/TiO₂ bio-nanocomposites (SFT) were produced using different nano Fe₃O₄/TiO₂ (FT) (3, 5, and 10 (wt% dry based)) contents. Mechanical properties, visual properties, moisture-sensitive parameters, magnetic properties, and physical properties of the film specimens were investigated. Photodegradability of film specimens was also evaluated under UV-A irradiation. The FT content increased the hydrophobicity of the film specimens. Tensile strength (TS) of SFT films was increased by increasing FT up to 3%. Elongation at break (EB) and tensile energy to break (TEB) were decreased by adding FT content up to 3% simultaneously. The film specimens' water vapor permeability (WVP) was decreased with increasing FT content. The intrinsic viscosity of SFT was decreased by increasing FT content. It confirms the enhancement of photodegradability of the specimens by increasing FT content. It seems the compatibility of FT with biopolymer has had great effects on these properties. Use of FT-based nanocomposites is an appropriate approach to developing magnetic-recyclable and photodegradable packaging materials.

Development of soy-based nanocomposite film: Modeling for barrier and mechanical properties and its application as cheese slice separator

In the current study, soybean aqueous extract (SAE)-based nanocomposite film was developed by incorporating cellulose nanofiber (CNF) at various concentrations (0-10%). Effect of nanoreinforcement on essential properties of the nanocomposite film such as barrier, mechanical, water affinity, and optical properties were evaluated. Homogeneous films with improved barrier and mechanical properties were observed until 6% CNF, beyond which considerable reduction in desirable properties was noticed due to nanoparticle's agglomeration effect. Furthermore, the prediction of the mechanical and barrier properties of nanocomposite film was performed with mathematical models such as modified Halpin-Tsai and modified Nielsen equations, respectively. The model-fitting results reveal that the theoretically predicted values were in close agreement with the experimental values. Hence, these models were well suited for predicting respective properties. Model prediction also implies that the increase in the aspect ratio of fillers can considerably cause a reduction in water vapor permeability and improvement in mechanical properties. Suitability of developed film as cheese slice separator was evaluated: they had equivalent outcomes in terms of easiness in slice separation and wholeness of slices after separation compared to the commercial material.

Structural, physicochemical, and functional (antioxidant-antimicrobial) properties of 2-O-methyl-β-cyclodextrin inclusion with hexahydro-β-acids in chitosan films

The use of synthetic packaging films causes serious environmental problems due to difficulty in recycling and poor biodegradability. Therefore, the present study aimed to develop natural biopolymer-based packaging films. As natural materials, chitosan (CS)-based films containing various concentrations (0.05 %, 0.1 %, and 0.15 %) of the hexahydro-β-acid/2-O-methyl-β-cyclodextrin (HBA/M-β-CD) inclusion complex were prepared and evaluated for structural, physicochemical, antioxidant, and antimicrobial properties. Results of morphological analysis and Fourier transform infrared spectroscopy (FT-IR) demonstrated good compatibility between CS and the HBA/M-β-CD complex and indicated that intermolecular hydrogen bonds were probably formed. Moisture content of the films decreased, whereas water solubility, swelling ratio, and water vapor permeability increased after the addition of HBA/M-β-CD. Optical test showed that addition of the inclusion complex improved the UV light barrier property. The mechanical properties of the film were considerably increased after the incorporation of 0.1 % HBA/M-β-CD. The 2,2-diphenyl-1-picrylhydrazyl (DPPH) free radical scavenging activity of HBA/M-β-CD-CS films was ten times higher than that of the control CS film. Furthermore, the incorporation of HBA/M-β-CD conferred the films with good antimicrobial activity against various foodborne pathogens. In summary, our results indicated that encapsulation with M-β-CD was an effective way of introducing HBA into CS film. This film can be used as an active packaging material for food preservation.

Green construction of recyclable amino-tannic acid modified magnetic nanoparticles: Application for β-glucosidase immobilization

The β-glucosidase (BGL) enzyme in food industry is great interest due to its role in food conversion to produce functional food products. In this study, the BGL was covalently immobilized onto amino-tannic acid modified Fe₃O₄ magnetic nanoparticles (ATA-Fe₃O₄ MNPs) as biocompatible nanoplatform by modified poly-aldehyde pullulan (PAP) as a cross-linker to enhance the ability and strength of the nanoparticle connection to the enzyme. The properties of support were subsequently characterized by dynamic light scattering (DLS), transmission electron microscopy (TEM), Fourier transformed infrared (FTIR), X-ray diffraction (XRD), and vibrating sample magnetometer (VSM). The highest percentage of loading and immobilization yield was obtained with 0.1 mg enzyme/mL citrate buffer (pH 6, 1 M) enzyme solution, carrier solution of 10 mg ATA-Fe₃O₄/3 mL citrate buffer (pH 6, 1 M), and PAP solution of 20% total reaction system volume. Optimum pH and temperature were found for free (pH 5.0 and temperature 30 °C) and immobilized (pH 6.0 and temperature 40 °C) enzyme. The immobilized BGL maintains its activity to 83% after 10 cycles. Therefore, immobilization of BGL by this method is an efficient procedure to improve the properties of enzyme.

Pullulan – Biopolymer with Potential for Use as Food Packaging

The materials used in food packaging based on non-biodegradable synthetic polymers pose a serious threat of pollution to the environment. Hence, research is now focused on developing eco-friendly and biodegradable packaging obtained from natural polymers. Pullulan is a microbial exopolysaccharide, obtained on a commercial scale by the yeast-like fungus Aureobasidium pullulans. It is a water-soluble, non-toxic and non-mutagenic edible biopolymer with excellent film-forming abilities and adhesive properties. Furthermore, pullulan presents great potential to fabricate thin, transparent, odorless and tasteless edible films and coating used as packaging material. This review article presents an overview on the basic mechanical and barrier properties of a pullulan-based film. It also describes the modification methods applied in order to obtain multifunctional materials in terms of satisfactory physico-mechanical performance and antimicrobial activity for food packaging.

Characterization of a green nanocomposite prepared from soluble soy bean polysaccharide/Cloisite 30B and evaluation of its toxicity

The present paper aims to elucidate the structural, thermal and mechanical properties of soybean polysaccharide (SSPS)/Cloisite 30B. Tensile strength of the nanocomposite films improved with incorporation of nanoparticles, whereas elongation at break decreased. Surface roughness of the samples increased with the addition of nanoclay. Neat SSPS film and SSPS-1% Cloisite 30B had a relatively smooth surface with no irregularities, while for the samples containing 3 and 7% Cloisite 30B, the surface was rough. DSC analysis demonstrated that following an increase in nanoparticles content, the melting temperature of the nanocomposite elevated, whereas, glass transition temperature decreased. The results of antibacterial activity indicated that Cloisite 30B could inhibit the growth of Salmonella typhi PTCC 1609, Staphylococcus epidermis PTCC 1114 (ATCC 12228) and Listeria monocytogenes PTCC 1165. SSPS-Cloisite 30B nanocomposite could not inhibit the growth of Aspergillus niger. The results demonstrated that the migration of nanoparticles might happen into deionized water as a food simulant, but they could not migrate into bread as a food model. Furthermore, it was found that Cloisite 30B nanoparticles had cytotoxicity effect, and thus, it is recommended that Cloisite 30B/SSPS nanocomposites be used only for the packaging of solids foods such as bread.

Preparation and characterization of chitosan-based antimicrobial active food packaging film incorporated with apple peel polyphenols

In the present study, apple peel polyphenols (APP) were incorporated into chitosan (CS) to develop a novel functional film. Scanning electron microscopy, Fourier transform-infrared spectroscopy and thermogravimetric analyses were performed to study the structure, potential interaction and thermal stability of the prepared films. Physical properties including moisture content, density, color, opacity, water solubility, swelling ration and water vapor permeability were measured. The results revealed that addition of APP into CS significantly improved the physical properties of the film by increasing its thickness, density, solubility, opacity and swelling ratio whereas moisture content and water vapor permeability were decreased. Tensile strength and elongation at break of the CS-APP film with 1% APP was 16.48MPa and 13.33%, respectively, significantly lower than those for CS control film. Thermal stability of the prepared films was decreased while antioxidant and antimicrobial activities of the CS-based APP film were significantly increased. CS-APP film with 0.50% APP concentration exhibited good mechanical and antimicrobial properties, indicating that it could be developed as bio-composite food packaging material for the food industry.

Development and Characterization of a Novel Ecofriendly Biodegradable Whey Protein Concentrate Film with nano-SiO2

Nowadays, researchers have attracted to substitute petroleum-based materials by biopolymers due to limitation of petroleum resources and environmental concerns. Nano-fillers were used to reduce some drawbacks of biopolymers as packaging materials. Nanocomposite films composed of 5 % (wt% dry base) whey protein concentrate (WPC), 30 % glycerol, (1 %, 3 %, and 5 %) nano-SiO2(NS). The films were prepared by solution casting method. Tensile strength of WPC/NS nanocomposites increased around 50 % compared to WPC by increasing NS content up to 3 %. While elongation at break (EB) decreased around 20 % compared to WPC, simultaneously. But at high NS content (5 %), EB decreased to 17.93 %. Sensibility of WPC/NS nanocomposites film to water and water vapor permeability was decreased with increasing NS content up to 3 %. NS content was an effective factor on the color properties of the films. SEM micrographs revealed uniform distribution of NS into polymer matrix at low NS content. Consequently, crystallinity and thermal properties of the film were improved by adding NS content as compared to WPC film. It seems NS can improve some drawbacks of WPC such as mechanical weakness, hydrophilic properties as a packaging material and allowing the development of biodegradable bionanocomposite.

Eco-friendly soluble soybean polysaccharide/nanoclay Na+ bionanocomposite: Properties and characterization

The impact of montmorillonite (MMT) as a nanofiller at different concentrations (5, 10, 15wt.%) on the physicochemical and functional properties of nanocomposite film based on soluble soybean polysaccharide (SSPS) was investigated. The results showed that an increase in MMT concentration was accompanied by a decrease in water solubility, thickness, and elongation at break. Furthermore, tensile strength increased when MMT concentration was increased to 10wt.%. Atomic force and scanning electron micrographs showed a significant agglomeration at MMT 15wt.%. With added MMT, the level of whiteness, greenness, and yellowness of SSPS film increased (P<0.05). Dynamic mechanical thermal analysis indicated that the storage modulus of nanocomposites increased when the MMT was increased to 10wt.%. Furthermore, Fourier transform infrared spectrophotometry demonstrated that no considerable changes occurred in the functional groups of the SSPS when MMT was added. Antimicrobial tests revealed that antibacterial and anti-mold activities were unlikely from reinforced nanocomposites.