Effects of the growth of Trichosporon cutaneum in calcium alginate gel beads upon bead structure and oxygen transfer characteristics

Unraveling the interaction of co-encapsulated Saccharomyces cerevisiae and Metarhizium brunneum in calcium alginate-based attract-and-kill beads

BACKGROUND

Attract-and-kill (AK) beads are biological, microbial insecticides developed as an alternative to synthetic soil insecticides. For wireworm control, beads are based on calcium alginate/starch co-encapsulating the carbon dioxide (CO2) producing yeast Saccharomyces cerevisiae H205 as the attract component, and the entomopathogenic fungus Metarhizium brunneum CB15-III as the kill component. However, the physicochemical processes inside beads during co-cultivation are still unclear. Here we reveal for the first time the spatiotemporal conditions of oxygen and pH inside AK beads measured with microelectrodes and describe the impact of S. cerevisiae on CO2 and conidia formation.

RESULTS

Measurements revealed a steep oxygen gradient already 2 days after co-encapsulation, with an internal hypoxic zone. Encapsulating either S. cerevisiae or M. brunneum already decreased the average pH from 5.5 to 4.7 and 4.6, respectively. However, on day 3, co-cultivation lead to temporal strong acidification of beads down to pH 3.6 which followed the maximum CO2 productivity and coincided with the maximum conidiation rate. Decreasing the yeast load decreased the total CO2 productivity to half, and the conidial production by 93%, while specific productivities normalized to 1% yeast load increased eight-fold and three-fold, respectively, with day 3 being an exception.

CONCLUSION

Our findings indicate a general beneficial interaction between M. brunneum and S. cerevisiae, but also suggest competition for resources. These findings will contribute to develop innovative co-formulations with maximum efficiency to save application rates and costs. © 2024 The Author(s). Pest Management Science published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Extracellular self-photosensitizer combined with metal oxide-based nano bio-hybrid system encapsulated by alginate improves hydrogen production in the presence of oxygen

The photocatalytic nano-biohybrid systems have great potential for the conversion of solar energy to fermentative hydrogen production. Herein, a whole-cell nano-biohybrid system consisting of biosynthesized cadmium sulfide, Enterobacter aerogenes cells, and metal oxide nanoparticles was constructed. The system was encapsulated with sodium alginate and used for light-driven biohydrogen production under anaerobic and in the presence of oxygen conditions. After 48 h incubation in the presence of oxygen, the E. aerogenes cells with the encapsulated hybrid system yielded 2.7 mmol H2/mmol glucose, a 13.5-fold higher than that of the E. aerogenes cells without encapsulation. The encapsulated hybrid system could produce hydrogen for up to 96 h and could produce hydrogen even under natural sunlight conditions. These results revealed that efficient hydrogen production is possible in the presence of oxygen. Overall, the present study demonstrated the potential of using proper nano-biohybrid system with encapsulation for the production of hydrogen under ambient air condition.

Encapsulated titanium dioxide nanoparticle-Escherichia coli hybrid system improves light driven hydrogen production under aerobic condition

Utilizing light energy for hydrogen production by combining nano-bio inspired photosynthetic system has received remarkable attention in renewable energy production. In this study, we applied a sodium alginate encapsulation strategy to our previously developed nano-bio hybrid system for photocatalytic hydrogen production under aerobic condition by combining the inorganic semiconductor titanium dioxide (TiO₂), electron mediator methylviologen (MV²⁺), along with E. coli (hydrogenases) in an encapsulated system under the given light intensity of 2000 W m^-2 and its hydrogen production efficiency was studied. Under aerobic condition the encapsulated hybrid system produced hydrogen (2.4 mmol H₂/ mmol glucose) 3-fold higher than the unencapsulated hybrid system (0.8 mmol H₂/ mmol glucose), suggesting that encapsulation is essential to protect oxygen sensitive hydrogenase under aerobic condition. The encapsulated hybrid system was also feasible under direct sunlight for hydrogen production. Overall, this study could serve as a new strategy for biological hydrogen production under aerobic condition.

Modeling alginate encapsulation system for biological hydrogen production

Wastewater treatment using encapsulated biomass is a promising approach for high-rate resource recovery. Encapsulation matrices can be customized to achieve desired biomass retention and mass transport performance. This, in turn, facilitates treatment of different waste streams. In this study, a model was developed to describe calcium-alginate beads encapsulating hydrogen-producing biomass, with the goal of enabling appropriate a priori customization of the system. The model was based on a classic diffusion-reaction model, but also included the growth of encapsulated biomass and product inhibition. Experimental data were used to verify the model, which accurately described the effect of hydraulic retention time, bead size, and feed concentration on resource (hydrogen) recovery from brewery wastewater. Sensitivity analyses revealed that the hydrogen production rate was insensitive to substrate diffusivity and bead size, but sensitive to the substrate partition coefficient, initial encapsulated biomass concentration, and the total volume of beads in the reactor, demonstrating that this system was growth-limited rather than diffusion-limited under the tested conditions. Because the model quantifies the relationship between the hydrogen production rate and various input and operating parameters, it should be possible to extend the model to determine the most cost-effective system for optimal performance with a given waste stream.

Production of Bacteriophages by Listeria Cells Entrapped in Organic Polymers

Applications for bacteriophages as antimicrobial agents are increasing. The industrial use of these bacterial viruses requires the production of large amounts of suitable strictly lytic phages, particularly for food and agricultural applications. This work describes a new approach for phage production. Phages H387 (Siphoviridae) and A511 (Myoviridae) were propagated separately using Listeria ivanovii host cells immobilised in alginate beads. The same batch of alginate beads could be used for four successive and efficient phage productions. This technique enables the production of large volumes of high-titer phage lysates in continuous or semi-continuous (fed-batch) cultures.

Deacidification of grass silage press juice by continuous production of acetoin from its lactate via an immobilized enzymatic reaction cascade

An immobilized enzymatic reaction cascade was designed and optimized for the deacidification of grass silage press juice (SPJ), thus facilitating the production of bio-based chemicals. The cascade involves a three-step process using four enzymes immobilized in a Ca-alginate gel and uses lactic acid to form acetoin, a value-added product. The reaction is performed with a continuous, pH-dependent substrate feed under oxygenation. With titrated lactic acid yields of up to 91% and reaction times of ca. 6h was achieved. Using SPJ as titrant yields of 49% were obtained within 6h. In this deacidification process, with acetoin one value-added bio-based chemical is produced while simultaneously the remaining press juice can be used in applications that require a higher pH. Such, this system can be applied in a multi-product biorefinery concept to take full advantage of nutrient-rich SPJ, which is a widely available and easily storable renewable resource.

Hemicellulosic Ethanol Production by Immobilized Wild Brazilian Yeast Scheffersomyces shehatae UFMG-HM 52.2: Effects of Cell Concentration and Stirring Rate

The use of sugarcane bagasse hemicellulosic hydrolysates presents an interesting alternative to second generation (2G) ethanol production. Techniques to enhance the fermentation process, e.g., the use of immobilized cells, is one of the key factors for efficient production. Here, the effect of two important parameters (cell concentration in immobilized system and stirring rate) on the 2G ethanol production using the wild Brazilian yeast S. shehatae UFMG-HM 52.2 immobilized in calcium alginate matrix are presented. A 2(2) full factorial design of experiments was carried out to evaluate the effect of cell concentrations in sodium alginate solution for immobilized bead production (3.0, 6.0, and 9.0 g/L) and stirring rate (150, 200, and 250 rpm) for 2G ethanol production. Statistical analysis showed that the use of both variables at low levels enhanced ethanol yield (YP/S). Under these process conditions, YP/S of 0.31 g/g and ethanol productivity (Qp) of 0.12 g/L h were achieved. Results showed the potential of this immobilized yeast in 2G ethanol production from C5 sugars and demonstrate the importance of adequate cell concentration in immobilized systems, a finding that stands to increase bioprocesses yields and productivity.

Marine carbohydrates of wastewater treatment

Our natural heritage (rivers, seas, and oceans) has been exploited, mistreated, and contaminated because of industrialization, globalization, population growth, urbanization with increased wealth, and more extravagant lifestyles. The scenario gets worse when the effluents or contaminants are discharged directly. So wastewater treatment is a very important and necessary in nowadays to purify wastewater before it enters a body of natural water, or it is applied to the land, or it is reused. Various methods are available for treating wastewater but with many disadvantages. Recently, numerous approaches have been studied for the development of cheaper and more effective technologies, both to decrease the amount of wastewater produced and to improve the quality of the treated effluent. Biosorption is an emerging technology, which uses natural materials as adsorbents for wastewater treatment. Low-cost adsorbents of polysaccharide-based materials obtained from marine, such as chitin, chitosan, alginate, agar, and carrageenan, are acting as rescue for wastewater treatment. This chapter reviews the treatment of wastewater up to the present time using marine polysaccharides and its derivatives. Special attention is paid to the advantages of the natural adsorbents, which are a wonderful gift for human survival.

Entrapment of Saccharomyces cerevisiae and 3T3 fibroblast cells into blue light cured hydrogels

Hydrogels, containing yeast cells or fibroblast cells, were fabricated using blue light-induced polymerization technique. The cell-loaded prepolymer formulation was comprised of poly(ethyleneglycol) diacrylate (more than or equal to 50% v/v), 0.5 wt % Eosin Y and 0.5 wt % triethanolamine as the base oligomer, photo-initiator, and co-initiator, respectively. The two model cell lines, Saccharomyces cerevisiae and NIH 3T3 fibroblasts maintained high viability pre- and post-processing. Several bioassays have demonstrated the unaffected intracellular and extracellular activities of the cells entrapped within the hydrogels. Scanning electron microscopy confirmed the proliferation of S. cerevisiae cells that were entrapped and cultivated for 48 h in growth media, which validated the favorable microenvironment and nutrient transport in these gels. Upon entrapment, fibroblast cells remain viable upto 12 h, however they failed to attach within the crosslinked network, thus no further proliferation was observed. The tunable properties of this hydrogel system project it as a useful matrix for specialized biohybrids.

An integrated approach to remove Cr(VI) using immobilized Chlorella minutissima grown in nutrient rich sewage wastewater

The potential of an integrated system for sewage wastewater treatment and biosorption of chromium(VI) was evaluated using immobilized Chlorella minutissima cells. Immobilized algal cells were grown in sewage wastewater in designed photobioreactor for 48 h and then subjected to removal of Cr(VI) from synthetic wastewater. The effect of pH, Cr(VI) concentration, biosorbent dose on Cr(VI) removal was investigated. C. minutissima showed a higher NH(4)(+)-N and PO(4)(3-)-P removal efficiency (above 99% removal) than the NO(3)(2-)-N (58% removal) in 48 h. Biosorption of Cr(VI) was found to be highly dependent on solution pH, biosorbent dose and initial Cr(VI) concentration. Maximum Cr(VI) uptake 57.33 mg Cr(VI)/g dry biosorbent/L of solution was observed at pH2 with 20% (w/v) biosorbent. Further more than 90% of total Cr adsorbed could be recovered using 0.5 M NaOH as desorption medium.

Phenol degradation by Aureobasidium pullulans FE13 isolated from industrial effluents

The degradation of phenol (2-30 mM) by free cells and by alginate-immobilized cells of Aureobasidium pullulans FE13 isolated from stainless steel effluents was studied in batch cultures with saline solution not supplemented with nutrients or yeast extract. The rate at which the immobilized cells degrade phenol was similar to the rate at which the suspended cells could degrade phenol, for a concentration of up to 16 mM of phenol. The maximum phenol volumetric degradation rate for 16 mM phenol was found to be 18.35 mg l(-1)h(-1) in the assays with free cells and 20.45 mg l(-1)h(-1) in the assays with alginate-immobilized cells, 18 mM phenol and cellular concentration of 0.176 g/l. At concentrations higher than this, an inhibitory effect was observed, resulting in the lowering of the phenol degradation rates. The immobilization was detrimental to the catechol 1,2-dioxygenase activity. However, the immobilized cells remained viable for a longer period, increasing the efficiency of phenol degradation. The yeast showed catechol 1,2-dioxygenase activity only after growth in the phenol, which was induced at phenol concentrations as low as 0.05 mM and up to 25 mM at 45 h of incubation at 30 degrees C. Phenol concentrations higher than 6mM were inhibitory to the enzyme. Addition of glucose, lactate, succinate, and benzoate reduced the rate at which phenol is consumed by cells. Our results suggest that inoculants based on immobilized cells of A. pullulans FE13 has potential application in the biodegradation of phenol and possibly in the degradation of other related aromatic compounds.

Semi-continuous xylose-to-xylitol bioconversion by Ca-alginate entrapped yeast cells in a stirred tank reactor

Candida guilliermondii FTI 20037 cells were entrapped in Ca-alginate beads and used for xylose-to-xylitol bioconversions during five successive batches in a stirred tank reactor. Supplemented sugarcane bagasse hemicellulosic hydrolysate was used as the fermentation medium. The average volume of the Ca-alginate beads was reduced by about 30% after the 600 h taken to perform the five bioconversion cycles, thus demonstrating physical instability under the conditions prevailing in the reactor vessel. In spite of this, almost steady bioconversion rates and yields were observed along the repeated batches. In average values, a production of 51.6 g l(-1), a productivity of 0.43 g l(-1 )h(-1) and a yield of 0.71 g g(-1) were attained in each batch, variation coefficients being smaller than 10%.

Immobilized viable microbial cells: from the process to the proteome… or the cart before the horse

Biotechnological processes based on immobilized viable cells have developed rapidly over the last 30 years. For a long time, basic studies of the physiological behaviour of immobilized cells (IC) have remained in the shadow of the applications. Natural IC structures, i.e. biofilms, are being increasingly investigated at the cellular level owing to their definite importance for human health and in various areas of industrial and environmental relevance. This review illustrates this paradoxical development of research on ICs, starting from the initial rationale for IC emergence and main application fields of the technology--with particular emphasis on those that exploit the extraordinary resistance of ICs to antimicrobial compounds--to recent advances in the proteomic approach of IC physiology.

Metabolic behavior of immobilized Candida guilliermondii cells during batch xylitol production from sugarcane bagasse acid hydrolyzate

Candida guilliermondii cells, immobilized in Ca-alginate beads, were used for batch xylitol production from concentrated sugarcane bagasse hydrolyzate. Maximum xylitol concentration (20.6 g/L), volumetric productivity (0.43 g/L. h), and yield (0.47 g/g) obtained after 48 h of fermentation were higher than similar immobilized-cell systems but lower than free-cell cultivation systems. Substrates, products, and biomass concentrations were used in material balances to study the ways in which the different carbon sources were utilized by the yeast cells under microaerobic conditions. The fraction of xylose consumed to produce xylitol reached a maximum value (0.70) after glucose and oxygen depletion while alternative metabolic routes were favored by sub-optimal conditions.

Bacterial microencapsulation with three algal polysaccharides

Methods for encapsulating pollutant-degrading bacteria into microbeads of carrageenan type I, carrageenan type II, and guar gum are described. Cell suspensions in solutions of encapsulating agents were passed through a low-pressure nozzle into an aqueous medium. The resultant aerosols polymerized to form microbeads that ranged in diameter from 2–70 μm. Pentachlorophenol degradation experiments with an encapsulated Sphingomonas sp. showed degradation rates similar to those seen using free cells. These results describe three additional matrices for the microencapsulation of bacteria that have potential for use in bioremediation processes.Key words: Sphingomonas, pentachlorophenol, immobilization, encapsulation, bioremediation.

Emulsification preparation of calcium alginate beads in the presence of sequesterant

A biocompatible emulsification method has been developed for microencapsulation of live cells and enzymes within a calcium alginate matrix. Fabrication of alginate beads was achieved by premixing a sequestering agent (sodium polyphosphate) and the calcium source (calcium sulphate) with the hydrogel monomer prior to the introduction to the oil phase. The competition between the sequesterant and sodium alginate in binding the available calcium ions results in a slowing down of the rate of polymerization and thereby lead to a successful calcium alginate bead formation. The mean diameter of the fabricated beads may be easily controlled by employing soy bean lecithin as an emulsifier. The polymerization time in this process may vary between 3 and 35 min depending on the ratio of sequesterant to that of calcium source at constant sodium alginate concentration. This preparation method avoids the use of pH extremes at all times and therefore is particularly suitable for encapsulating pH-sensitive cells and enzymes.

Cell growth patterns in immobilization matrices

Within an immobilized cell matrix, mass transfer limitations on substrate delivery or product removal can often lead to a wide range of local chemical environments. As immobilized living cell populations actively grow and adapt to their surroundings, these mass transfer effects often lead to strong, time-dependent spatial variations in substrate concentration and biomass densities and growth rates. This review focuses on the methods that have been devised, both experimentally and theoretically, to study the non-uniform growth patterns that arise in the mass transfer limited environment of an immobilization matrix, with particular attention being paid to cell growth in polysaccharide gels.

11 alpha-Hydroxylation of progesterone in biphasic media using alginate-entrapped Aspergillus ochraceus gel beads coated with polyurea

A novel cell-immobilization technique was developed in this study for increasing substrate partition to the gel matrix by coating a polyurea thin layer on the surface of Ca-alginate beads. The proposed method was simple and could be performed under mild conditions. The bioconversion of progesterone to 11 alpha-hydroxyprogesterone with these polyurea-coating alginate-entrapped Aspergillus ochraceus cells was investigated using different organic solvents in biphasic media. The reaction medium of ethyl acetate could markedly enhance the bioconversion rate with the existence of a hydrophobic layer, most likely resulting from the increasing partition of substrate to gel matrix. Bioconversion with higher substrate concentration was possible using an ethyl acetate-water medium. The conversion rate increased almost linearly with increasing substrate concentration from 10 to 80 g l-1. The rate with 80 g l-1 progesterone increased up to six times greater than the rate with the immobilized cells without coating, and also exhibited a much higher rate than that reported in the literature.

Preparation of Encapsulated Microbial Cells for Environmental Applications

An improved method for the encapsulation of bacteria into microspheres of alginate, agarose, or polyurethane is described. Cell suspensions were passed through a low-pressure nozzle into an aqueous phase where matrix polymerization or gelation yielded beads 2 to 50 μm in diameter. Trials with a chlorophenol-degrading Flavobacterium species showed that cells entrapped by these procedures were as catabolically active as free cells. These types of beads should have numerous applications in the fields of environmental science and engineering.