Creep in a palladium-enriched high-copper amalgam

One-pot Sonochemical Synthesis of Hg-Ag Alloy Microspheres from Liquid Mercury

Metallic mercury has always attracted much attention in various fields because of its unique characteristic of forming amalgams. Here, different phases of pure crystalline Hg-Ag amalgam microspheres are synthesized by ultrasonically reacting liquid mercury with an aqueous solution of silver nitrate. Sonicating different molar ratios of liquid metallic Hg with AgNO₃ results in the formation of pure crystalline phases of solid silver amalgams with uniform morphology. The resulting Hg-Ag amalgams from various compositions after sonication are physically characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS) and Differential Scanning Calorimetry (DSC). The XRD of the amalgams obtained from the molar ratios of Hg:Ag (1:1.5) and Hg:Ag (1.5:1 and 2:1) match the Schachnerite and Moschellandbergite phases, respectively, whereas the Hg-Ag amalgam prepared from a 1:1Hg:Ag molar ratio results in a mixture of the Schachnerite and Moschellandbergite phases. The obtained amalgam microspheres are between 6 and 10µm in size. The detailed thermal and chemical behaviour of the Ag-Hg systems is also investigated.

Effect of ball milling on structures and properties of dispersed-type dental amalgam

OBJECTIVES

The purpose of the present study was to investigate the effect of ball milling on the initial mercury vapor release rate and mechanical properties such as compressive strength, diametral tensile strength and creep value, of the dispersed-type dental amalgam, and comparison was made with respect to two commercial amalgam alloys.

METHODS

Ball milling was employed to modify the configuration of the originally spherical-shaped Ag-Cu-Pd dispersant alloy particles. Improvement in mechanical properties while maintaining a low early-stage mercury vapor release rate of the amalgam is attempted.

RESULTS

The experimental results show that the amalgam (AmB10) which was made from Ag-Cu-Pd dispersant alloy particles that were ball-milled for 10 min and heat-treated at 300 °C for 2 days exhibited a low initial mercury vapor release rate of 69 pg/mm(2)/s, which was comparable with that of commercial amalgam alloy Tytin (68 pg/mm(2)/s), and was lower than that of Dispersalloy (73 pg/mm(2)/s). As for mechanical properties, amalgam AmB10 exhibited the highest 1h compressive strength (228 MPa), which was higher than that of commercial amalgam alloy Dispersalloy by 72%; while its 24h diametral tensile strength was also the highest (177 MPa), and was higher than that of Dispersalloy by 55%. Furthermore, the creep value of the amalgams made from Ag-Cu-Pd alloy particles with 10 min ball-milling and heat treatment at 300 °C for 2 days was measured to be 0.12%, which was about 20% that of Dispersalloy.

SIGNIFICANCE

It is found that ball milling of the dispersant Ag-Cu-Pd alloy particles for 10 min was able to modify the configuration of the alloy particles into irregular-shapes. Subsequently, heat treatment at 300 °C significantly lowered the initial mercury vapor release rate, increased its 1h compressive strength and 1h diametral tensile strength, and lowered its creep value.

Effect of heat treatment on structure and properties of dispersed-type dental amalgam

Effect of heat treatment of Ag-Cu-Pd dispersant particles on the structure, mechanical properties and mercury vapor release rate of an Ag-Cu-Sn/Ag-Cu-Pd-based dental amalgam has been investigated. Experimental results indicate that crystallinity of dispersant Ag-Cu-Pd alloy increases with increasing HTT, with most notable increase occurring between 100 and 200 degrees C. Increasing HTT of Ag-Cu-Pd alloy does not change much of the mercury/alloy ratio for amalgamation, but largely reduces working/setting time of the amalgam. The Ag-Cu-Pd particles in 7 d-aged amalgam are comprised primarily of an outer Sn/Cu/Pd-rich zone and an inner Ag/Cu/Pd-rich zone with eutectic-type morphology and chemical distribution. The annealing-enhanced Pd segregation effect is most significantly observed in the amalgam derived from 300 degrees C-annealed Ag-Cu-Pd dispersant. This amalgam also has the highest compressive strength, highest DTS, and lowest creep rate. Higher annealing temperature causes mechanical property of the amalgam to deteriorate. The initial mercury vapor release rates of amalgams derived from 100, 200 and 300 degrees C-annealed Ag-Cu-Pd dispersant are significantly lower than that derived from 400 degrees C-annealed dispersant.

Phase transitions of silver and silver?palladium alloys immersed in mercury

A series of Ag-Hg and Ag-Pd-Hg phases have been prepared by immersion in mercury and subsequent heat treatment of pure Ag and a series of Ag-Pd alloys. Phase transitions, along with the changes involved in morphology and chemistry, are investigated. Experimental results indicate that when mercury-immersed Ag discs are heat-treated at 90 degrees C for 12 h, large (>50 microm) crystals with Ag/Hg atomic ratios close to those of stoichiometric AgHg(2) form on the Ag surface. Heat treatment for 36 h causes these crystals to disintegrate into smaller (majority <10 microm) Ag(2)Hg(3) (gamma(1)) crystals. After 60 h, the stoichiometric gamma(1) crystals further breakdown into even smaller stoichiometric AgHg(beta(1)) crystals. The oft-referenced beta(1) phase Ag(1.1)Hg(0.9) is not supported in the present study. Addition of Pd to Ag has a dramatic effect on the morphology of the gamma(1) phase. With more addition of Pd, large-faceted and elongated gamma(1) crystals tend to grow in the midst of smaller matrix gamma(1) crystals. All three different Pd-containing crystals have (Ag + Pd)/Hg ratios very close to those of the stoichiometric gamma(1) phase, indicating that added Pd tends to replace Ag, rather than Hg, in the gamma(1) phase.

Initial mercury evaporation from experimental Ag–Sn–Cu amalgams containing Pd

This study examined the Hg evaporation during setting from experimental Ag-Sn-Cu alloy powders with and without Pd. Four series of alloy powders were fabricated to examine the effect on the Hg evaporation of the alloy compositions (all percentages in this report are weight percents): Pd (0-1.5), Cu (9.0-14.0), Ag (57.0-63.7), and Sn (24.9-29.5). These variations in composition produced alloy powders with gamma-Ag3Sn to beta-AgSn ratios varying from 0.0 to 23.9. The total amounts of Hg released from 10 min after trituration were measured from cylindrical specimens (4 x 8mm; n = 4 ) at 37 degrees C using a Hg vapor analyzer. The results were compared to those from commercial alloys (one high-Cu and one low-Cu alloy). All amalgams made from alloys containing 1.5% Pd exhibited lower Hg vapor release than any other amalgams, with the exception of the low-Cu amalgam. The results clearly showed that the alloy formulation affected the mercury evaporation behavior during setting of the resultant amalgams. A small addition of Pd to the alloy can produce amalgams with 50-60% less Hg vapor release during setting than a leading commercial high-Cu amalgam, Tytin.

Effect of particle configuration on structure and properties of dispersed Pd-containing dental amalgam

The present work investigates the effect of particle configuration on the structure and properties of four dispersed type Pd-containing amalgams with the same chemical composition. The results indicate that particle configuration plays an important role not only in the structure and chemistry, but also in such properties as compressive strength, creep and mercury release rate. Compromises among the various properties of the present Pd amalgams are needed, when a decision on particle configuration is to be made. As mechanical properties or corrosion resistance is concerned, the amalgam should comprise at least one spherical alloy (matrix or dispersant). As far as mercury release is concerned, the amalgam should comprise irregular dispersant alloy. The amalgam fabricated from irregular dispersant and spherical matrix particles seems to serve all well.

Effect of addition of palladium on properties of Ag2Hg3 (gamma 1) phase

The effect of palladium addition on the microstructure, compressive strength, creep rate and mercury release rate of Ag2Hg3 (gamma 1) phase was evaluated. Experimental results indicated that fairly pure gamma 1 phase could be fabricated using the present trituration method. The heat treatment of gamma 1 at 90 degrees C increased porosity level, increased dimensional shrinkage, increased mercury vapour release and enhanced the formation of beta1 phase. Addition of palladium in gamma 1 slowed down the amalgamation reaction, largely suppressed the phase transition to beta1 and caused a slight shift in open circuit potential toward the anodic direction. Although the overall anodic polarization profiles did not show a significant effect of palladium, scanning electron microscopy revealed morphological differences between pure and palladium-containing gamma 1. Addition of palladium in gamma 1 also increased compressive strength, increased creep resistance, and largely reduced both mercury vapour and ion release rates. Considering overall performance, the optimal palladium content in gamma 1 seems to be in the range between 0.50 and 0.75 wt%.

Microstructure and segregation behavior of palladium in silver-copper-palladium alloys

It has been reported that the addition of palladium can modify the microstructure and improve the properties of Ag-Cu eutectic alloy as well as admixed Cu-rich amalgam. The purpose of this work was to study the microstructure and segregation behavior of palladium in a series of Ag-Cu-Pd alloys. All microstructural and microchemical results consistently indicated a strong tendency for palladium to form the ordered Cu3Pd superlattice in the copper-rich phase of the present ternary alloys. Transmission electron microscopic examination indicated that, in addition to the large Cu-rich particles, numerous small (typically tens of nanometers) Cu-rich particles were distributed in the Ag-rich phase. In the alloys containing 10 and 15 wt% Pd, the Cu3Pd superlattice had an L1(2)-type crystal structure. In the alloy containing 20 wt% Pd, the Cu3Pd had a periodic (regular) APB structure. The solubility of palladium in the Cu-rich phase was always much larger than that in the Ag-rich phase. The ratio of the palladium concentration in the copper-rich phase to that in the silver-rich phase decreased with the overall palladium content.

Polymerization kinetics, glass transition temperature and creep of acrylic bone cements

Sulfix-6 and Zimmer LVC 60/30 bone cements were selected and the polymerization kinetics and resulting glass transition temperature Tg; creep behaviour in the dry or water-saturated state; and sorption and diffusion of water were studied. The calculation of conversion was based on a comparison of the residual polymerization heat measured by differential scanning calorimetry and the corresponding theoretical value. The conversion reached 99% after 90 min of quasi-adiabatic polymerization starting at 23 degrees C or after 10 min of isothermal polymerization at 37 degrees C. The Tgs of the cements prepared in the former way were about 82 and 100 degrees C, respectively. Creep rate of the bone cements at 37 degrees C decreased with the time of creeping. Sorbed water enhanced the compliance, but reduced the creep rate for long times so that water sorption during the service time may not have detrimental effects on the creep resistance of the cements. Both types of cements contained about 1% of low molar mass substances extractable by water. Measurements of the sorption kinetics of water showed that the diffusion coefficient is 0.14 x 10(-11) and 0.22 x 10(-11) m2/s and 1 yr sorption achieves 2.11% and 2.89% for Sulfix and Zimmer, respectively.

Effects of palladium addition on properties of dental amalgams

Palladium-containing amalgam alloys were developed utilizing the atomization method. Single-compositional type alloys were fabricated and palladium was substituted for silver in concentrations up to 5 w/o. Alloy powder with a particle size of less than 45 microns was collected and triturated with mercury. Creep, compressive strength and dimensional change tests were performed according to ADA Specification No. 1 along with controls of Tytin, Valiant and Valiant-Ph.D. Values for creep decreased and compressive strength increased markedly with additions of palladium. Current densities of the experimental amalgams containing palladium were determined to be an order of magnitude less than the original amalgams in the electrochemical test. A trend of positive relationships between properties and palladium additions was indicated.

Microstructures of admixed amalgams produced from Pd-containing dispersants

Blended Pd-containing dental amalgams were developed by substituting Pd for up to 20 w/o Ag or Cu in the Ag-Cu eutectic alloy. Melted ingots were lathe-comminuted to a particle size distribution of 1-45 microns. Alloy blends were created from two parts of a traditional amalgam and one part of experimental Ag-Cu-Pd particles. Amalgams with from 0.42 to 1.67 w/o Pd were fabricated by trituration of alloys and mercury at a Hg/alloy ratio of 1:1 with a mechanical triturator at 5000 rpm for 10 s and hand-condensed. XRD studies of these amalgams revealed the suppression of eta' (Cu6Sn5) phase with Pd addition and no gamma 2 (Sn8Hg) phase found. At 3.3 w/o Pd, the eta' (Cu6Sn5) concentration of the amalgam was below the detection limit of the instrumentation (1%). SEM micrographs revealed that reaction zones around eutectic particles decreased with increased Pd concentration.

Microstructures of Pd-containing dispersants for admixed dental amalgams

Blended Pd-containing dispersants were developed by the utilization of a Ag-Cu eutectic into which Pd was substituted for Ag or Cu in concentrations of up to 20 wt%. Compositions were melted either in argon-filled sealed vycor tubes or in a graphite-linked carbon crucible of an induction furnace with an argon blanket. Ingots of approximately 1.5 cm in diameter were sectioned to 0.2 cm in thickness and polished through standard metallographic polishing procedures. The possible compounds were identified by XRD. The microstructures of the alloys were examined by SEM/EDS. XRD analysis of the alloys revealed the preferential dissolution of Pd in Cu when the Pd concentration was less than or equal to 10 wt%. When the Pd concentration exceeded 20 wt%, Pd was found to be dissolved in both Ag and Pd. No Cu3Pd x-ray diffraction peaks were found for alloys with Pd concentration of up to 20 wt%. SEM/EDS analysis confirmed XRD results; lamellae of Ag and Cu-Pd were found in alloys with Pd concentration less than or equal to 10 wt%.

Dynamic mechanical properties of dental amalgams

The dynamic mechanical properties of two high-copper amalgams (Tytin and Dispersalloy) and two traditional amalgams (Aristalloy and Aristalloy with Zn) were measured over a temperature range of 0-70 degrees C and at frequencies of 0.1, 1, and 10 Hz by means of a DuPont DMA. Values of storage modulus (E') for the amalgams were equivalent to the Young's modulus (E) measured from static mechanical test methods, with Dispersalloy demonstrating the highest moduli. Values of E' decreased with increased temperature. E' of traditional amalgams decreased more rapidly than did those of the Cu-rich amalgams. Values of loss modulus (E") for Tytin were smaller than those of Dispersalloy and the two types of Aristalloy. High values of E" for the traditional amalgams correspond to a greater viscous behavior. Marked differences between the magnitude of tan delta and its temperature coefficients for traditional and high-copper amalgams were observed, which is indicative of differences in visco-elastic behavior between these two amalgam systems.

Report of the Committee on Scientific Investigation of the American Academy of Restorative Dentistry

Dental research continued to grow during 1988. Unfortunately the quality does not always parallel the quantity of publications. This report obviously does not encompass all of the literature but focuses on studies that are related to trends and to matters that are considered controversial. Likewise the particular interests of the members of the American Academy of Restorative Dentistry were taken into consideration. The subjects covered include periodontics, preventive dentistry, bulp biology, craniomandibular disorders, ceramics, color in restorative dentistry, and dental materials.