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Li D, Li M, Jia Z, Wei Z. A biomass phosphonamide enables biodegradable polylactide with favorable flame retardancy and rapid crystallization. Int J Biol Macromol 2024; 274:133365. [PMID: 38914410 DOI: 10.1016/j.ijbiomac.2024.133365] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/01/2024] [Revised: 06/09/2024] [Accepted: 06/21/2024] [Indexed: 06/26/2024]
Abstract
PLA is widely known as biodegradable plastics whose further application in fields such as automotive and architectural is still constrained by its flammability and unsatisfactory crystallization properties. To address the aforementioned concerns, a novel biomass phosphonamide PDPA was synthesized with chemical structure confirmed by FTIR, NMR and elemental analysis tests. Immediately thereafter, PLA/PDPA composites were prepared by melting blending, with a focus on flame retardancy, crystallization properties and flame-retardant mechanism. As expected, PDPA efficiently enhanced both the flame retardancy and crystallization properties of PLA. Specifically, the PLA/4.0PDPA obtained UL-94 V-0 grade and the LOI value increased to 28.6 % with only 4 wt% PDPA added, which comes down to the superior free radical capture and dilution effect of PDPA in the vapor phase and the melting droplet effect. More appealingly, the crystallinity of PLA/4.0PDPA was significantly enhanced to 43.4 % from 2.5 % of PLA, and the shortest t1/2 was 4 mins in the isothermal crystallization process due to the excellent heterogeneous nucleation of PDPA. Moreover, PLA/PDPA composites maintain almost the same mechanical performance as pure PLA. In brief, this work provides a green strategy for the preparation of PLA composites with excellent comprehensive performance and shows great potential in engineering materials.
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Affiliation(s)
- Dongsheng Li
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Minglong Li
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zihan Jia
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zhiyong Wei
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China.
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Li D, Tu Z, Wang B, Li M, Jia Z, Wei Z. Synthesis of renewable furan-based phosphate and the superior flame retardancy in biodegradable polylactide. Int J Biol Macromol 2024; 263:130435. [PMID: 38408585 DOI: 10.1016/j.ijbiomac.2024.130435] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/18/2023] [Revised: 02/20/2024] [Accepted: 02/23/2024] [Indexed: 02/28/2024]
Abstract
Currently, it has long been considered a challenge to provide sustainable additives for polylactide (PLA) in green way to endow it excellent comprehensive properties. Given the flammability and unsatisfactory crystallization performance of PLA, a furan-based phosphate furfurylamine trimethylphosphate (FATMP) was synthesized from 2-furfurylamine and amino trimethylphosphonic acid by a simple hydration reaction, and the PLA/FATMP composites were prepared by melting blending process. The tensile performance, crystallization behaviors, flame retardancy, and flame-retardant mechanism received special attention. Results showed that the incorporation of only 3 wt% FATMP could indeed increase the LOI value of PLA from 19.8 to 27.3 %, and simultaneously acquired V-0 rating in the vertical burning test owing to the favorable synergistic effect between the vapor phase and the condensed phase. Additionally, the half-crystallization time of PLA was decreased from 12.4 to 5.1 mins with the addition of FATMP, which acted as a nucleating agent. More appealingly, the tensile performance of PLA/FATMP composites was also well maintained. In general, the PLA/FATMP composites we proposed could be promising candidates in application fields where favorable flame retardancy and crystallization ability are required.
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Affiliation(s)
- Dongsheng Li
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zhu Tu
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Bo Wang
- School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
| | - Minglong Li
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zihan Jia
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China
| | - Zhiyong Wei
- State Key Laboratory of Fine Chemicals, Liaoning Key Laboratory of Polymer Science and Engineering, Department of Polymer Science and Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116024, China.
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Wu Y, Yang T, Cheng Y, Huang T, Yu B, Wu Q, Zhu M, Yu H. Flame Retardancy and Mechanical Properties of Melt-Spun PA66 Fibers Prepared by End-Group Blocking Technology. Polymers (Basel) 2023; 15:polym15051183. [PMID: 36904424 PMCID: PMC10007604 DOI: 10.3390/polym15051183] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/14/2023] [Accepted: 02/22/2023] [Indexed: 03/02/2023] Open
Abstract
Preparing flame-retardant polyamide 66 (PA66) fibers through melt spinning remains one of the biggest challenges nowadays. In this work, dipentaerythritol (Di-PE), an eco-friendly flame retardant, was blended into PA66 to prepare PA66/Di-PE composites and fibers. It was confirmed that Di-PE could significantly improve the flame-retardant properties of PA66 by blocking the terminal carboxyl groups, which was conducive to the formation of a continuous and compact char layer and the reduced production of combustible gas. The combustion results of the composites showed that the limiting oxygen index (LOI) increased from 23.5% to 29.4%, and underwriter laboratories 94 (UL-94) passed the V-0 grade. The peak of heat release rate (PHRR), total heat release (THR), and total smoke production (TSP) decreased by 47.3%, 47.8%, and 44.8%, respectively, for the PA66/6 wt% Di-PE composite compared to those recorded for pure PA66. More importantly, the PA66/Di-PE composites possessed excellent spinnability. The prepared fibers still had good mechanical properties (tensile strength: 5.7 ± 0.2 cN/dtex), while maintaining good flame-retardant properties (LOI: 28.6%). This study provides an outstanding industrial production strategy for fabricating flame-retardant PA66 plastics and fibers.
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Affiliation(s)
| | | | | | - Tao Huang
- Correspondence: (T.H.); (B.Y.); (Q.W.)
| | - Bin Yu
- Correspondence: (T.H.); (B.Y.); (Q.W.)
| | - Qilin Wu
- Correspondence: (T.H.); (B.Y.); (Q.W.)
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Baochai L, Bakar AA, Mohamad Z. An overview of the recent advances in flame retarded poly(lactic acid). POLYM ADVAN TECHNOL 2023. [DOI: 10.1002/pat.5990] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
Affiliation(s)
- Li Baochai
- Department of Bioprocess and Polymer Engineering Faculty of Chemical and Energy Engineering, Universiti Teknologi Malaysia Johor Bahru Malaysia
- Department of Applied Chemistry Hengshui University Hengshui China
| | - Aznizam Abu Bakar
- Department of Bioprocess and Polymer Engineering Faculty of Chemical and Energy Engineering, Universiti Teknologi Malaysia Johor Bahru Malaysia
| | - Zurina Mohamad
- Department of Bioprocess and Polymer Engineering Faculty of Chemical and Energy Engineering, Universiti Teknologi Malaysia Johor Bahru Malaysia
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Preparation and Mechanism of Toughened and Flame-Retardant Bio-Based Polylactic Acid Composites. Polymers (Basel) 2023; 15:polym15020300. [PMID: 36679181 PMCID: PMC9866757 DOI: 10.3390/polym15020300] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/02/2022] [Revised: 01/01/2023] [Accepted: 01/03/2023] [Indexed: 01/11/2023] Open
Abstract
As a biodegradable thermoplastic, polylactic acid (PLA) shows great potential to replace petroleum-based plastics. Nevertheless, the flammability and brittleness of PLA seriously limits its use in emerging applications. This work is focused on simultaneously improving the flame-retardancy and toughness of PLA at a low additive load via a simple strategy. The PLA/MKF/NTPA biocomposites were prepared by incorporating alkali-treated, lightweight, renewable kapok fiber (MKF) and high-efficiency, phosphorus-nitrogenous flame retardant (NTPA) into the PLA matrix based on the extrusion-injection molding method. When the additive loads of MKF and NTPA were 0.5 and 3.0 wt%, respectively, the PLA/MKF/NTPA biocomposites (PLA3.0) achieved a rating of UL-94 V-0 with an LOI value of 28.3%, and its impact strength (4.43 kJ·m-2) was improved by 18.8% compared to that of pure PLA. Moreover, the cone calorimetry results confirmed a 9.7% reduction in the average effective heat of combustion (av-EHC) and a 0.5-fold increase in the flame retardancy index (FRI) compared to the neat PLA. NTPA not only exerted a gas-phase flame-retardant role, but also a condensed-phase barrier effect during the combustion process of the PLA/MKF/NTPA biocomposites. Moreover, MKF acted as an energy absorber to enhance the toughness of the PLA/MKF/NTPA biocomposites. This work provides a simple way to prepare PLA biocomposites with excellent flame-retardancy and toughness at a low additive load, which is of great importance for expanding the application range of PLA biocomposites.
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Li C, Wang B, Yang Y, Chai J, Guo Z, Fang Z, Chen P, Li J. Synergistic effect of poly(ionic liquid) and phosphoramide on flame retardancy and crystallization of poly(lactic acid). Int J Biol Macromol 2022; 223:1344-1355. [PMID: 36370854 DOI: 10.1016/j.ijbiomac.2022.11.053] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/08/2022] [Revised: 11/05/2022] [Accepted: 11/07/2022] [Indexed: 11/10/2022]
Abstract
Crystallinity and flame retardancy are two key properties for poly(lactic acid)(PLA) in applications. In this paper, a quaternary phosphonium salt poly(ionic liquid) (PIL) and a phosphamide (POFA) were prepared. The PIL, POFA and their blend were used to regulate the flame retardancy and crystallization behaviors of PLA using the limiting oxygen index, UL-94 vertical burning, and thermogravimetric analysis, and differential scanning calorimetry etc. The results showed that a synergistic effect exists between PIL and POFA on flame retardancy. When 6 wt% PIL/POFA (2/1) was added into PLA, its LOI value is 28.0 vol%, and achieves the UL-94 V-0 rating while the PLA composites containing 6 wt% PIL or POFA just achieve the UL-94 V2. The PIL/POFA improves the flame retardancy of PLA by melting-away mode. In addition, the crystallization rate of PLA containing PIL/POFA is faster than that of PLA/PIL and PLA/POFA. The degradation of PLA induced by PIL/POFA produces some small molecular oligomers, which enhances the molecular chain mobility and rearrangement, thus contributes to better flame retardancy and faster crystallization.
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Affiliation(s)
- Caixia Li
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
| | - Bingtao Wang
- School of Materials Science and Engineering, NingboTech University, Ningbo 315100, China
| | - Yong Yang
- School of Materials Science and Engineering, NingboTech University, Ningbo 315100, China
| | - Juan Chai
- School of Materials Science and Engineering, NingboTech University, Ningbo 315100, China
| | - Zhenghong Guo
- School of Materials Science and Engineering, NingboTech University, Ningbo 315100, China
| | - Zhengping Fang
- School of Materials Science and Engineering, NingboTech University, Ningbo 315100, China
| | - Peng Chen
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China.
| | - Juan Li
- School of Materials Science and Engineering, NingboTech University, Ningbo 315100, China; Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China; Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China.
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Wang Y, Yuan J, Ma L, Yin X, Zhu Z, Song P. Fabrication of anti-dripping and flame-retardant polylactide modified with chitosan derivative/aluminum hypophosphite. Carbohydr Polym 2022; 298:120141. [DOI: 10.1016/j.carbpol.2022.120141] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2022] [Revised: 09/09/2022] [Accepted: 09/19/2022] [Indexed: 11/27/2022]
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Liu L, Yan C, Zhang W, Xu Y, Xu M, Hong Y, Qiu Y, Li B. A monomolecular organophosphate for enhancing the flame retardancy, thermostability and crystallization properties of polylactic acid. J Appl Polym Sci 2022. [DOI: 10.1002/app.53347] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Lubin Liu
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
| | - Chentao Yan
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
| | - Wenjia Zhang
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
| | - Yue Xu
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
- Key Lab of Bio‐based Material Science and Technology, Ministry of Education Northeast Forestry University Harbin People's Republic of China
| | - Miaojun Xu
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
- Key Lab of Bio‐based Material Science and Technology, Ministry of Education Northeast Forestry University Harbin People's Republic of China
| | - Yukai Hong
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
| | - Yong Qiu
- Petroleum and Chemical Industry Engineering Laboratory of Non‐Halogen Flame Retardants for Polymers, College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing People's Republic of China
- China Light Industry Engineering Technology Research Center of Advanced Flame Retardants, College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing People's Republic of China
| | - Bin Li
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Science Northeast Forestry University Harbin People's Republic of China
- Key Lab of Bio‐based Material Science and Technology, Ministry of Education Northeast Forestry University Harbin People's Republic of China
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Enhancement in Crystallizability of Poly(L-Lactide) Using Stereocomplex-Polylactide Powder as a Nucleating Agent. Polymers (Basel) 2022; 14:polym14194092. [PMID: 36236039 PMCID: PMC9571414 DOI: 10.3390/polym14194092] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/27/2022] [Revised: 09/22/2022] [Accepted: 09/23/2022] [Indexed: 11/17/2022] Open
Abstract
High-molecular-weight poly(L-lactide) (HMW-PLLA) is a promising candidate for use as a bioplastic because of its biodegradability and compostability. However, the applications of HMW-PLLA have been limited due to its poor crystallizability. In this work, stereocomplex polylactide (scPLA) powder was prepared by precipitation of a low-molecular-weight poly(L-lactide)/poly(D-lactide) (LMW-PLLA/LMW-PDLA) blend solution and investigated for use as a fully-biodegradable nucleating agent for HMW-PLLA compared to LMW-PLLA powder. The obtained LMW-PLLA and scPLA powders with a nearly spherical shape showed complete homo- and stereocomplex crystallites, respectively. HMW-PLLA/LMW-PLLA powder and HMW-PLLA/scPLA powder blends were prepared by melt blending. The LMW-PLLA powder was homogeneously melted in the HMW-PLLA matrices, whereas the scPLA powder had good phase compatibility and was well-dispersed in the HMW-PLLA matrices, as detected by scanning electron microscopy (SEM). It was shown that the enthalpies of crystallization (ΔHc) upon cooling scans for HMW-PLLA largely increased and the half crystallization time (t1/2) dramatically decreased as the scPLA powder content increased; however, the LMW-PLLA powder did not exhibit the same behavior, as determined by differential scanning calorimetry (DSC). The crystallinity content of the HMW-PLLA/scPLA powder blends significantly increased as the scPLA powder content increased, as determined by DSC and X-ray diffractometry (XRD). In conclusion, the fully biodegradable scPLA powder showed good potential for use as an effective nucleating agent to improve the crystallization properties of the HMW-PLLA bioplastic.
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Qiu Y, Xi B, Qian L, Liu A, Gao L. Carbonization‐dominated synergistic behaviors of ammonium hypophosphite/
EG
composite in improving flame retardancy of flexible polyurethane foam. POLYM ADVAN TECHNOL 2022. [DOI: 10.1002/pat.5775] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Yong Qiu
- College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing China
- China Light Industry Engineering Technology Research Center of Advanced Flame Retardants Beijing Technology and Business University Beijing China
- Petroleum and Chemical Industry Engineering Laboratory of Non‐halogen Flame Retardants for Polymers Beijing Technology and Business University Beijing China
| | - Baoan Xi
- College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing China
- China Light Industry Engineering Technology Research Center of Advanced Flame Retardants Beijing Technology and Business University Beijing China
- Petroleum and Chemical Industry Engineering Laboratory of Non‐halogen Flame Retardants for Polymers Beijing Technology and Business University Beijing China
| | - Lijun Qian
- College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing China
- China Light Industry Engineering Technology Research Center of Advanced Flame Retardants Beijing Technology and Business University Beijing China
- Petroleum and Chemical Industry Engineering Laboratory of Non‐halogen Flame Retardants for Polymers Beijing Technology and Business University Beijing China
| | - Anqi Liu
- College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing China
- China Light Industry Engineering Technology Research Center of Advanced Flame Retardants Beijing Technology and Business University Beijing China
- Petroleum and Chemical Industry Engineering Laboratory of Non‐halogen Flame Retardants for Polymers Beijing Technology and Business University Beijing China
| | - Lun‐Bagen Gao
- College of Chemistry and Materials Engineering Beijing Technology and Business University Beijing China
- China Light Industry Engineering Technology Research Center of Advanced Flame Retardants Beijing Technology and Business University Beijing China
- Petroleum and Chemical Industry Engineering Laboratory of Non‐halogen Flame Retardants for Polymers Beijing Technology and Business University Beijing China
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