Inhibition effects on fermentation of hardwood extracted hemicelluloses by acetic acid and sodium

Inhibition of pro-inflammatory mediator expression in macrophages using wood vinegar from griffith's ash

Macrophages are essential for host defense as they control foreign pathogens and induce acquired immune responses. Activated macrophages secrete pro-inflammatory reactive substances causing local cell and tissue inflammatory response, which helps an organism resist the invasion of foreign pathogens. Excessive or chronic inflammation can cause several diseases. Previous studies have reported that vinegar treatment decreases the levels of several inflammatory cytokines and biomarkers, including mitogen-activated protein kinases, cyclooxygenase-2, inducible nitric oxide synthase (iNOS), and nitric oxide (NO). However, the benefits of wood vinegar produced from Griffith's ash (Fraxinus formosana Hayata) in reducing inflammation have not been investigated yet. Thus, assuming that wood vinegar exerts anti-inflammatory effects in macrophages, in this study, we investigated the potential anti-inflammatory effects of the wood vinegar from Griffith's ash using a lipopolysaccharide (LPS)-induced inflammatory response model in RAW264.7 macrophages. We showed that the wood vinegar inhibited the production of iNOS, NO, and interleukin 6. In addition, we found that the wood vinegar reduced the phosphorylation levels of p38 and protein kinase C-α/δ in the LPS-stimulated RAW264.7 macrophages. Based on these results, we suggest that the produced wood vinegar can reduce inflammation in LPS-activated macrophages.

Poplar Hot Water Extract Enhances Barrier and Antioxidant Properties of Chitosan/Bentonite Composite Film for Packaging Applications

Herein, the chitosan-based (CS) composite film was fabricated via a simple and efficient blending approach by adding poplar hot water extract (HWE), bentonite (BT) and chitosan. The addition of HWE largely improved the UV blocking ability and antioxidant properties of the resultant composite film, and simultaneously a tortuous path was constructed within the chitosan matrix to enhance the water vapor and oxygen barriers after the addition of BT. Specially, the content of HWE at 10 wt % gave a greatly decreased UV light transmittance at 280 nm to the CS-BT-HWE composite film that was 99.36% lower than that of CS-BT film, and the oxidation resistance was 9.65 times higher than that of CS-BT. The mechanical properties and surface morphological observation evaluated by scanning electron microscopy (SEM) and scanning probe microscope (SPM) confirmed the film had a denser structure. The internal chemical structure analyzed using solid state NMR, FTIR and X-ray spectra exhibited the resultant Maillard structure and strong hydrogen bonding that contributed to the improved mechanical properties. Overall, the as-prepared composite film has great potential as food packaging materials, and also provides a high-efficient utilization pathway for HWE.

Acidogenic Digestion of Pre-pulping Extracts for Production of Fuels and Bioproducts Via Carboxylate Platform Processing

Hemicellulose extracted from wood prior to processing the wood into paper or composite materials can be a resource for the production of biofuels or bioproducts. Mixed microbial cultures are capable of converting biomass into mixed carboxylic acids, which can be purified as products or converted to biofuels or other biochemicals. Mixed cultures are robust conversion systems and do not require added enzymes to hydrolyze biomass to sugars. We produced mixed carboxylic acids using mesophilic and thermophilic fermentation of raw, unconditioned green liquor and hot water hardwood extracts, as well as baseline sugar solutions. Daily samples were taken from the fermentations and analyzed for composition, pH, and gas volume. The extract digestions were capable of hydrolyzing oligomeric hemicellulose without supplemental enzymes and converting all types of released sugars. Lactic acid was prominent in lower pH systems and acetic acid, the main product at more neutral pH. Compared to thermophilic systems, mesophilic fermentations had higher hydrolysis conversion, carbohydrate conversion, acid yields, and selectivity for C₃-C₇ acids. Carbon balances on the wood extracts closed to within ±9%. Methane production in all cases was essentially zero.

A process for producing lignin and volatile compounds from hydrolysis liquor

BACKGROUND

Hot water hydrolysis process is commercially applied for treating wood chips prior to pulping or wood pellet production, while it produces hydrolysis liquor as a by-product. Since the hydrolysis liquor is dilute, the production of value-added materials from it would be challenging.

RESULTS

In this study, acidification was proposed as a viable method to extract (1) furfural and acetic acid from hot water hydrolysis liquor and (2) lignin compounds from the liquor. The thermal properties of the precipitates made from the acidification of hydrolysis liquor confirmed the volatile characteristics of precipitates. Membrane dialysis was effective in removing inorganic salts associated with lignin compounds. The purified lignin compounds had a glass transition temperature (Tg) of 180-190 °C, and were thermally stable.

CONCLUSIONS

The results confirmed that lignin compounds present in hot water hydrolysis liquor had different characteristics. The acidification of hydrolysis liquor primarily removed the volatile compounds from hydrolysis liquor. Based on these results, a process for producing purified lignin and precipitates of volatile compounds was proposed.

Effect of urea addition on giant reed ensilage and subsequent methane production by anaerobic digestion

The effect of urea addition on giant reed ensilage and sequential anaerobic digestion (AD) of the ensiled giant reed was evaluated. The dry matter loss during ensilage (up to 90 days) with or without urea addition was about 1%. Addition of 2% urea enhanced production of lactic acid by about 4 times, and reduced production of propionic acid by 2-8 times. Besides, urea addition reduced degradation of cellulose and hemicellulose, and increased degradation of lignin in giant reed during ensilage. Ensilage with or without urea addition had no significant effects on the enzymatic digestibility of giant reed, but ensilage with urea addition achieved a cumulative methane yield of 173 L/kg VS, which was 18% higher than that of fresh giant reed. The improved methane yield of giant reed could be attributed to the production of organic acids and ethanol during ensilage.

Efficient extraction of bagasse hemicelluloses and characterization of solid remainder

To reduce the degradation of cellulose and obtain high molecular weight of hemicellulose from the extracts, pH pre-corrected hot water pretreatment was developed by employing sodium hydroxide (3.9mol/L). The response surface model was established to optimize the extraction process. The species composition and purity of hemicellulose extract was analyzed by High Performance Liquid Chromatography (HPLC). The obtained solid remainder was analyzed by FTIR and SEM. The results showed that the component of xylose in hemicellulose extract was similar with commercial xylan. FTIR and SEM were shown to be able to evaluate solid remainder composition and surface characterization of the bagasse. The biggest balance between solid remainder and dissolved solid was obtained. Not only the yield of dissolved solid was improved, but the structure of solid remainder was also proved, which was beneficial to pulping and papermaking.

Inhibition effect of secondary metabolites accumulated in a pervaporation membrane bioreactor on ethanol fermentation of Saccharomyces cerevisiae

The secondary metabolites accumulated in a pervaporation membrane bioreactor during ethanol fermentation were mostly composed of acetic acid, lactic acid, propionic acid, citric acid, succinic acid and glycerol. The inhibition effect of these compounds at a broad concentration range was studied through ethanol fermentation by Saccharomyces cerevisiae. An increasing concentration of the secondary metabolites led to longer lag time and a reduction of cell growth. The specific cell growth rate, cell yield, ethanol productivity were only 0.061 h(-1), 0.024, 0.47 g L(-1) h(-1) respectively, when the medium contained 3.12 g of acetic acid, 10.23 g of lactic acid, 2.72 g of propionic acid, 1.35 g of citric acid, 2.26 g of succinic acid and 49.25 g of glycerol per liter (a concentration level in pervaporation membrane bioreactor at later fermentation period). By increasing pH of the medium to 6.0-8.0, the inhibition of these secondary metabolites could be greatly relieved.

Improvement of the fermentability of oxalic acid hydrolysates by detoxification using electrodialysis and adsorption

A two-step detoxification process consisting of electrodialysis and adsorption was performed to improve the fermentability of oxalic acid hydrolysates. The constituents of the hydrolysate differed significantly between mixed hardwood and softwood. Acetic acid and furfural concentrations were high in the mixed hardwood, whereas 5-hydroxymethylfurfural (HMF) concentration was relatively low compared with that of the mixed softwood. The removal efficiency of acetic acid reached 100% by electrodialysis (ED) process in both hydrolysates, while those of furfural and HMF showed very low, due to non-ionizable properties. Most of the remaining inhibitors were removed by XAD-4 resin. In the mixed hardwood hydrolysate without removal of the inhibitors, ethanol fermentation was not completed. Meanwhile, both ED-treated hydrolysates successfully produced ethanol with 0.08 and 0.15 g/Lh ethanol productivity, respectively. The maximum ethanol productivity was attained after fermentation with 0.27 and 0.35 g/Lh of detoxified hydrolysates, which were treated by ED, followed by XAD-4 resin.

Hydrothermal carbons from hemicellulose-derived aqueous hydrolysis products as electrode materials for supercapacitors

Acid pretreatment of lignocellulosic biomass, required for bioethanol production, generates large amounts of by-products, such as lignin and hydrolyzed hemicellulose fractions, which have found so far very limited applications. In this work, we demonstrate how the recovered hemicellulose hydrolysis products can be effectively utilized as a precursor for the synthesis of functional carbon materials through hydrothermal carbonization (HTC). The morphology and chemical structure of the synthesized HTC carbons are thoroughly characterized to highlight their similarities with glucose-derived HTC carbons. Furthermore, two routes for introducing porosity within the HTC carbon structure are presented: i) silica nanoparticle hard-templating, which is shown to be a viable method for the synthesis of carbonaceous hollow spheres; and ii) KOH chemical activation. The synthesized activated carbons (ACs) show an extremely high porosity (pore volume≈1.0 cm(3) g(-1)) mostly composed of micropores (90 % of total pore volume). Because of their favorable textural properties, the ACs are further tested as electrodes for supercapacitors, yielding very promising results (300 F g(-1) at 250 mA g(-1)) and confirming the high suitability of KOH-activated HTC carbons derived from spruce and corncob hydrolysis products as materials for electric double layer supercapacitors.

A feasibility study on the multistage process for the oxalic acid pretreatment of a lignocellulosic biomass using electrodialysis

The present study investigated the feasibility of the recovery and reuse oxalic acid in a multistage process for the pretreatment of a lignocellulosic biomass. Electrodialysis (ED), an electrochemical process using ion exchange membranes, was used to recover and reuse oxalic acid in the multistage process. The ED optimal condition for recover oxalic acid was potential of 10V and pH 2.2 in synthetic solutions. The recovery efficiency of oxalic acid from hydrolysates reached 100% at potential of 10V. The power consumption to treat 1mol of oxalic acid was estimated to be 41.0wh. At the same time, ethanol production increased up to 19g/L in the ED-treated hydrolysate, corresponding to ethanol productivity of 0.27g/L/h. It was clearly shown that bioethanol fermentation efficiency increased using the ED process, due to a small loss of fermentable sugar and a significantly high removal of inhibitory chemicals.

Pilot-scale ethanol production from rice straw hydrolysates using xylose-fermenting Pichia stipitis

Ethanol was produced at pilot scale from rice straw hydrolysates using a Pichia stipitis strain previously adapted to NaOH-neutralized hydrolysates. The highest ethanol yield was 0.44 ± 0.02 g(p)/g(s) at an aeration rate of 0.05 vvm using overliming-detoxified hydrolysates. The yield with hydrolysates conditioned by ammonia and NaOH was 0.39 ± 0.01 and 0.34 ± 0.01 g(p)/g(s), respectively, were achieved at the same aeration rate. The actual ethanol yield from hydrolysate fermentation with ammonia neutralization was similar to that with overliming hydrolysate after taking into account the xylose loss resulting from these conditioning processes. Moreover, the ethanol yield from ammonia-neutralized hydrolysates could be further enhanced by increasing the initial cell density by two-fold or reducing the combined concentration of furfural and 5-hydroxymethyl furfural to 0.6g/L by reducing the severity of operational conditions in pretreatment. This study demonstrated the potential for commercial ethanol production from rice straw via xylose fermentation.

Understanding physiological responses to pre-treatment inhibitors in ethanologenic fermentations

Alcohol-based liquid fuels feature significantly in the political and social agendas of many countries, seeking energy sustainability. It is certain that ethanol will be the entry point for many sustainable processes. Conventional ethanol production using maize- and sugarcane-based carbohydrates with Saccharomyces cerevisiae is well established, while lignocellulose-based processes are receiving growing interest despite posing greater technical and scientific challenges. A significant challenge that arises from the chemical hydrolysis of lignocellulose is the generation of toxic compounds in parallel with the release of sugars. These compounds, collectively termed pre-treatment inhibitors, impair metabolic functionality and growth. Their removal, pre-fermentation or their abatement, via milder hydrolysis, are currently uneconomic options. It is widely acknowledged that a more cost effective strategy is to develop resistant process strains. Here we describe and classify common inhibitors and describe in detail the reported physiological responses that occur in second-generation strains, which include engineered yeast and mesophilic and thermophilic prokaryotes. It is suggested that a thorough understanding of tolerance to common pre-treatment inhibitors should be a major focus in ongoing strain engineering. This review is a useful resource for future metabolic engineering strategies.

Evaluation of preservation methods for improving biogas production and enzymatic conversion yields of annual crops

BACKGROUND

The use of energy crops and agricultural residues is expected to increase to fulfil the legislative demands of bio-based components in transport fuels. Ensiling methods, adapted from the feed sector, are suitable storage methods to preserve fresh crops throughout the year for, for example, biogas production. Various preservation methods, namely ensiling with and without acid addition for whole crop maize, fibre hemp and faba bean were investigated. For the drier fibre hemp, alkaline urea treatment was studied as well. These treatments were also explored as mild pretreatment methods to improve the disassembly and hydrolysis of these lignocellulosic substrates.

RESULTS

The investigated storage treatments increased the availability of the substrates for biogas production from hemp and in most cases from whole maize but not from faba bean. Ensiling of hemp, without or with addition of formic acid, increased methane production by more than 50% compared to fresh hemp. Ensiling resulted in substantially increased methane yields also from maize, and the use of formic acid in ensiling of maize further enhanced methane yields by 16%, as compared with fresh maize. Ensiled faba bean, in contrast, yielded somewhat less methane than the fresh material. Acidic additives preserved and even increased the amount of the valuable water-soluble carbohydrates during storage, which affected most significantly the enzymatic hydrolysis yield of maize. However, preservation without additives decreased the enzymatic hydrolysis yield especially in maize, due to its high content of soluble sugars that were already converted to acids during storage. Urea-based preservation significantly increased the enzymatic hydrolysability of hemp. Hemp, preserved with urea, produced the highest carbohydrate increase of 46% in enzymatic hydrolysis as compared to the fresh material. Alkaline pretreatment conditions of hemp improved also the methane yields.

CONCLUSIONS

The results of the present work show that ensiling and alkaline preservation of fresh crop materials are useful pretreatment methods for methane production. Improvements in enzymatic hydrolysis were also promising. While all three crops still require a more powerful pretreatment to release the maximum amount of carbohydrates, anaerobic preservation is clearly a suitable storage and pretreatment method prior to production of platform sugars from fresh crops.

Ethanol production efficiency of an anaerobic hemicellulolytic thermophilic bacterium, strain NTOU1, isolated from a marine shallow hydrothermal vent in Taiwan

A new extremely thermophilic, anaerobic, gram-negative bacterium, strain NTOU1, was enriched and isolated from acidic marine hydrothermal fluids off Gueishandao island in Taiwan with 0.5% starch and 0.5% maltose as carbon sources. This strain was capable of growth utilizing various sugars found in lignocellulosic biomass as well as xylan and cellulose, and produced ethanol, lactate, acetate, and CO(2) as fermentation products. The results of a 16S rRNA gene sequence analysis (1,520 bp) revealed NTOU1 to belong to the genus Thermoanaerobacterium. When tested for the ability to grow and produce ethanol from xylose or rice straw hemicellulosic hydrolysate at 70°C, the strain showed the highest levels of ethanol production (1.65 mol ethanol mol xylose(-1)) in a medium containing 0.5% xylose plus 0.5% yeast extract. Maximum ethanol production from the rice straw hemicellulose was 0.509 g g(-1), equivalent to 98.8% theoretical conversion efficiency. Low concentrations of inhibitors (derived from dilute acid hydrolysis) in the rice straw hemicellulose hydrolysate did not affect the ethanol yield. Thus, Thermoanaerobacterium strain NTOU1 has the potential to be used for ethanol production from hemicellulose.

Mass balance on green liquor pre-pulping extraction of northeast mixed hardwood

A forest biorefinery configuration employing a hemicellulose pre-pulping extraction is being investigated that will retain pulp yields, reduce the organic and inorganic load for liquor recovery, and create a hemicellulose feed stream for the generation of biofuels and biomaterials. Current efforts are focused on developing extract production and conditioning processes that will result in fermentable sugars suitable for conversion to fuel alcohols or organic acid chemical products. As efforts move the process closer to commercial demonstration, it is apparent that a high level of confidence is needed in the analysis of the partitioning of fresh wood into its extracted wood and liquid extract fractions. Of particular interest is the partitioning of the carbohydrates, as these constitute the feedstock for bioconversion to fuels and chemicals. The extraction method employed utilizes green liquor derived from the kraft pulping process for pretreatment of the woodchips. To enable analysis, green liquor extraction was followed by 4% sulfuric acid hydrolysis to complete hydrolysis of the oligomers that were still present. High performance anion-exchange chromatography (HPAEC-PAD) and high performance liquid chromatography (HPLC) methods were used to analyze the carbohydrates in northern hardwood and its extract fractions. The Bio-Rad Aminex HPX-87H column did not separate mannose, xylose, and galactose, but the area of the collective peak corresponds well to the sum of these components as measured by HPAEC. In addition to sugars, standard methods were employed for quantification of the individual components (e.g., lignin, ash, nitrogen, carbon, extractives, uronic and acetic acid). The analytical mass balance closure was 102.2% and 103.6% for raw wood, 99.3% and 102.3% for extracted wood, and 94.7% and 95.6% for hemicellulose extract from the HPAEC and HPLC, respectively. The extraction mass balance was 96.9% and 98.2% for HPAEC and HPLC, respectively. The data generated by this analysis are important to further design work in commercializing the pulp and biorefinery processes.

Evaluation of enzyme mixtures in releasing fermentable sugars from pre-pulping extracts of mixed northeast hardwoods

One near-term option to developing a forest product biorefinery is to derive pre-pulping extract from incoming wood chips before the main pulping step. The release of monomer sugars from a xylan-rich extract, creating a fermentable substrate is a prerequisite for utilization of pre-pulping extract for production of ethanol or other value-added products. This study examined the individual and mixture efficiencies of two hemicellulolytic microbial enzymes and two xylanase preparations in catalyzing degradation of green liquor (GL) and hot water (HW) pre-pulping extracts. The effects of four commercial enzyme preparations were determined by assessing yields of xylose + galactose + mannose (xmg) obtained under different reaction conditions. Of the individual enzyme preparations tested, a sample NS 50012 was superior to the other enzyme preparations in releasing xmg under conditions optimized for separate hydrolysis and fermentation and for simultaneous saccharification and fermentation. In comparison to pre-pulping extracts treated with HW, extract treated with GL was found to inhibit the action of all tested enzymes. This inhibition may be related to higher salt and lignin phenol in the GL extract. On both types of extracts, the mixture constituted by NS 50012 and NS 50030 provided the highest yield of hemicellulose conversion at 55 degrees C and pH 5.5. The generated digestibility thus signified that the synergistic effectiveness in xylan + galactan + mannan (XMG) hydrolysis between NS 50012 (from Aspergillus aculeatus) and NS 50030 (from Aspergillus oryzae) is the result of an interaction mechanism involving different XMG-degrading enzyme activities in the two enzyme preparations.