Performance of the biosorptive activated sludge (BAS) as pre-treatment to UF for decentralized wastewater reuse

Iron driven organic carbon capture, pretreatment, recovery and upgrade in wastewater: Process technologies, mechanisms, and implications

Wastewater treatment plants face significant challenges in transitioning from energy-intensive systems to carbon-neutral, energy-saving systems, and a large amount of chemical energy in wastewater remains untapped. Iron is widely used in modern wastewater treatment. Research shows that leveraging the coupled redox relationship of iron and carbon can redirect this energy (in the form of carbon) towards resource utilization. Therefore, re-examining the application of iron in existing wastewater carbon processes is particularly important. In this review, we investigate the latest research progress on iron for wastewater carbon flow restructuring. During the iron-based chemically enhanced primary treatment (CEPT) process, organic carbon is captured into sludge and its bioavailability is enhanced through iron-based advanced oxidation processes (AOP) pretreatment, further being recovered or upgraded to value-added products in anaerobic biological processes. We discuss the roles and mechanisms of iron in CEPT, AOP, anaerobic biological processes, and biorefining in driving organic carbon conversion. The dosage of iron, as a critical parameter, significantly affects the recovery and utilization of sludge carbon resources, particularly by promoting effective electron transfer. We propose a pathway for beneficial conversion of wastewater organic carbon driven by iron and analyze the benefits of the main products in detail. Through this review, we hope to provide new insights into the application of iron chemicals and current wastewater treatment models.

Various advanced wastewater treatment methods to remove microplastics and prevent transmission of SARS-CoV-2 to airborne microplastics

Microplastics (MPs) and SARS-CoV-2 interact due to their widespread presence in our environment and affect the virus' behaviour indoors and outdoors. Therefore, it is necessary to study the interaction between MPs and SARS-CoV-2. The environmental damage caused by MPs is increasing globally. Emerging pollutants may adversely affect organisms, especially sewage, posing a threat to human health, animal health, and the ecological system. A significant concern with MPs in the air is that they are a vital component of MPs in the other environmental compartments, such as water and soil, which may affect human health through ingesting or inhaling. This work introduces the fundamental knowledge of various methods in advanced water treatment, including membrane bioreactors, advanced oxidation processes, adsorption, etc., are highly effective in removing MPs; they can still serve as an entrance route due to their constantly being discharged into aquatic environments. Following that, an analysis of each process for MPs' removal and mitigation or prevention of SARS-CoV-2 contamination is discussed. Next, an airborne microplastic has been reported in urban areas, raising health concerns since aerosols are considered a possible route of SARS-CoV-2 disease transmission and bind to airborne MP surfaces. The MPs can be removed from wastewater through conventional treatment processes with physical processes such as screening, grit chambers, and pre-sedimentation.

A-Stage process - Challenges and drawbacks from lab to full scale studies: A review

In response to the growing global resource scarcity, wastewater is increasingly seen as a valuable resource to recover and valorise for the benefit of the society rather than another waste that needs treatment before disposal. Conventional wastewater treatment plants (WWTPs) oxidise most of the organic matter present in wastewater, instead of recovering it as a feedstock for biomaterials or to produce energy in the form of biogas. In contrast, an A-Stage is capable of producing a concentrated stream of organic matter ready for valorisation, ideally suited to retrofit existing large plants. This technology is based on the principle of high-rate activated sludge process that favours biosorption and storage over oxidation. In this paper, we summarize peer-reviewed research of both pilot-scale and full-scale studies of A-Stage process under real conditions, highlighting key operational parameters. In the majority of published studies, the sludge retention time (SRT) was identified as a key operational parameter. An optimal SRT of 0.3 days seems to maximize the redirection of influent COD - up to 50% to the sludge flux, while simultaneously keeping mineralization under 25% of total influent COD. Other key optimal parameters are a hydraulic residence time of 30 min and dissolved oxygen levels of 0.5 mg⋅L^-1. In addition, nutrient removal efficiencies of 15-27% for total nitrogen and 13-38% for total phosphorus are observed. Influence of mixing on settling efficiencies remain largely underexplored, as well as impact of wet weather flow and temperature on overall recovery efficiencies, which hinders to provide recommendations on these aspects. Evolution of modelling efforts of A-Stage process are also critically reviewed. The role of extracellular polymeric substances remain unclear and measures differ greatly according to the different studies and protocols. Better understanding the settling processes by adding Limit of Stokesian and Threshold of Flocculation measures to Sludge Volume Index could help to reach a better understanding of the A-Stage process. Reliable modelling can help new unit processes find their place in the whole treatment chain and help the transition from WWTPs towards Wastewater Resource Recovery Facilities.

Up-concentration processes of organics for municipal wastewater treatment: New trends in separation

Carbon neutrality is a pressing goal for the whole society. Over 20% of municipality electrical energy on public utilities was consumed by the operation of wastewater treatment plants (WWTPs). Up-concentration of organic matters and maximum energy recovery is essential for a more sophisticated municipal wastewater management. Chemical coagulation and biological adsorption have been used to achieve efficient carbon capture, while separation is an overlooked step. It may lead to poor effluent quality, as well as consume most of the time and volume. The introduction of new driving forces, such as pressure and magnetism, significantly improved the retention rate and speed, respectively. In this paper, recent works were comprehensively reviewed and a horizontal comparison was conducted from aspects of separation speed, retention rate, concentrate characteristics and economic costs. This review also discussed the selection of technologies under different conditions. Finally, the practical application, fouling mitigation with considering the value of the concentrate, identification of unique concentrate characteristics, and the establishment of an evaluation system was suggested as core issues for future researches. This review will promote the development of an energy-efficient wastewater treatment system with up-concentration processes.

Maximizing energy recovery from wastewater via bioflocculation-enhanced primary treatment: a pilot scale study

Anaerobic digestion of municipal sewage sludge is widely used for harvesting energy from wastewater organic content. The more organic carbon we can redirect into the primary sludge, the less energy is needed for aeration in secondary treatment and the more methane is produced in anaerobic digesters. Bioflocculation has been proposed as a promising separation technology to maximize carbon capture in primary sludge. Thus far, only limited data on bioflocculation are available under real conditions, i.e. from pilot-scale reactors treating raw sewage. Moreover, no study has discussed yet the influence of bioflocculation on denitrification potential of sewage. Therefore, we performed bioflocculation of raw sewage in high-rate contact stabilization process in pilot-scale to investigate maximal primary treatment efficiency. During 100 days of operation at sludge retention time of only 2 days, the average removal efficiencies of chemical oxygen demand (COD), suspended solids and total phosphorus were 75%, 87% and 51%, respectively, using no chemicals for precipitation. Up to 76% of incoming COD was captured in primary sludge and 46% for subsequent anaerobic digestion, where energy recovery potential achieved 0.33-0.37 g COD as CH₄ per g COD of influent. This study showed in real conditions that this newly adapted separation process has significant benefits over chemically enhanced primary treatment, enabling sewage treatment process to overcome energy self-sufficiency.

Operational and structural A-stage improvements for high-rate carbon removal

Biosorption of organics is investigated at two sites in order to optimize operation and infrastructure for carbon removal and redirection in upstream, high-rate processes. Sufficient process temperature and stable mixed liquor solids concentration were established as the key impact parameters for the process performance. Improved COD removal was achieved by either substantially enhanced aeration (elevated metabolic state) or by enhanced flocculation capability (dosed chemicals). Separation and thickening of organics are typically operated as continuous-flow processes. The optimization of performance parameters led to a new A-stage process named alternating activated adsorption. The AAA process is presented as a novel configuration linking biosorption and thickening capabilities in an alternating scheme without mechanical equipment. The performance data from its first trial indicate benefits from process dynamics including high organics capture rates and thickening capabilities reaching solid concentrations higher than 40 g(TSS)/L. COD removal could be increased further by adding biologically generated polymer, that is waste sludge from B-stage. © 2020 Water Environment Federation PRACTITIONERS POINTS: Enhanced preliminary treatment helps to increase capacity and energy efficiency. Low RAS rates, SRT control, aeration, high temperatures, and metal dosing are key performance parameters for removal rates and energy efficiency. The Triple-A process offers new possibilities for A-stage in terms of performance increase and flexibility showing similar or better results compared with conventional A-stage. Adding B-sludge improved COD and nutrient removal rates. High preliminary removal rates of COD and N foster sidestream processes.

Moving bed biofilm reactor technology in municipal wastewater treatment: A review

The review encompasses the development of municipal wastewater treatment process using MBBR from early stages, established application, and recent advancements. An overview of main drivers leading to the MBBR technology development over its early stage is discussed. Biocarriers types and features together with biofilm development and role of extracellular polymeric substances (EPS) are presented, ultimately, addressing the challenge in decreasing startup time required for full operation. Furthermore, the review investigates the state of the art of MBBR technology for nutrient removal (i.e., COD and BOD, nitrogen and phosphorus) through process functionality and configuration of established (e.g., IFAS) and under development (e.g. PN/A) applications. Reactor operational characteristics such as filling fractions, mixing properties, dissolved oxygen requirements, and loading rates are presented and related to full scale examples. Current literature discussing the most recent studies on MBBR capability in reduction and removal of chemicals of emerging concern (CEC) released is presented. Ultimately, high rate carbon and nitrogen removal through A/B stage process are examined in its main operational parameters and its application towards energy neutrality suggesting novel MBBR application to further reduce energy requirements and plant footprint.

New concepts on carbon redirection in wastewater treatment plants: A review

Wastewater treatment plants (WWTPs) are no longer considered pollution removal systems but rather resources (nutrients and energy) recovery plants. Legislation imposing more stringent effluent requirements and the need energy self-sufficient or even energy-positive plants are the main drivers for the research and development of new WWTP configurations. While a lot of effort has been focused on developing new processes for nutrient recovery, limited efforts have been allocated to maximizing energy recovery from the organic load. Within this context, high-rate activated sludge (HRAS) is the most promising alternative technology to redirect carbon (organic compounds) towards energy as biogas. This is a critical review of the last decade's development of new alternatives for carbon redirection to improve the energy balance of WWTPs on both the laboratory and the industrial scale.

High-rate activated sludge processes for municipal wastewater treatment: the effect of food waste addition and hydraulic limits of the system

Conventional activated sludge (CAS) process is one of the most commonly applied processes for municipal wastewater treatment. However, it requires a high energy input and does not promote energy recovery. Currently, high-rate activated sludge (HRAS) process is gaining importance as a good option to reduce the energy demand of wastewater treatment and to capture organic matter for valorizing through anaerobic digestion (AD). Besides, food waste addition to wastewater can help to increase the organic matter content of wastewater and thus, energy recovery in AD. The objective of this study is to evaluate the applicability of co-treatment of municipal wastewater and food waste in a pilot-scale HRAS system as well as to test the minimal hydraulic retention times (HRTs) such as 60 and 30 min. Food waste addition to the wastewater resulted in a 10% increase in chemical oxygen demand (COD) concentration of influent. In the following stages of the study, the pilot-scale system was operated with wastewater solely under the HRTs of 60 and 30 min. With the decrease of HRT, particulate COD removal increased; however, soluble COD removal decreased. The results demonstrated that if the settling process is optimized, more particulate matter can be diverted to sludge stream.

Assimilable organic carbon (AOC) variation in reclaimed water: Insight on biological stability evaluation and control for sustainable water reuse

This review highlights the importance of conducting biological stability evaluation due to water reuse progression. Specifically, assimilable organic carbon (AOC) has been identified as a practical indicator for microbial occurrence and regrowth which ultimately influence biological stability. Newly modified AOC bioassays aimed for reclaimed water are introduced. Since elevated AOC levels are often detected after tertiary treatment, the review emphasizes that actions can be taken to either limit AOC levels prior to disinfection or conduct post-treatment (e.g. biological filtration) as a supplement to chemical oxidation based approaches (e.g. ozonation and chlorine disinfection). During subsequent distribution and storage, microbial community and possible microbial regrowth caused by complex interactions are discussed. It is suggested that microbial surveillance, AOC threshold values, real-time field applications and surrogate parameters could provide additional information. This review can be used to formulate regulatory plans and strategies, and to aid in deriving relevant control, management and operational guidance.

Use of activated sludge biomass as an agent for advanced primary separation

Conventional primary settling is a physical process of solid-liquid separation, normally presenting low removal efficiencies. Improvement of this separation process would result in energetic advantages: lower aeration requirements and higher biogas production form primary and secondary sludges. Secondary sludge has been proposed as a potential agent promoting an increase in primary separation efficiency. Few processes have been proposed, based on the cultivation of sludge under special conditions. However, one can speculate that regular sludge may have a similar effect. The aim of this research was to study that possibility. Sludges from different activated sludge reactors were tested. Results showed that COD removals were up to 55%, 2 times higher than that for simple settling. Under that condition, COD balances showed that aeration requirements would reduce 40%, and biogas production from primary and secondary sludges would increase 50%. It is inferred then that the application of activated sludge as an external agent represents an interesting alternative that have the potential to significantly improve energetic efficiency of sewage treatment plants.

Recovery of ammonia from domestic wastewater effluents as liquid fertilizers by integration of natural zeolites and hollow fibre membrane contactors

The integration of up-concentration processes to increase the efficiency of primary sedimentation, as a solution to achieve energy neutral wastewater treatment plants, requires further post-treatment due to the missing ammonium removal stage. This study evaluated the use of zeolites as a post-treatment step, an alternative to the biological removal process. A natural granular clinoptilolite zeolite was evaluated as a sorbent media to remove low levels (up to 100mg-N/L) of ammonium from treated wastewater using batch and fixed bed columns. After being activated to the Na-form (Z-Na), the granular zeolite shown an ammonium exchange capacity of 29±0.8mgN-NH₄⁺/g in single ammonium solutions and 23±0.8mgN-NH₄⁺/g in treated wastewater simulating up-concentration effluent at pH=8. The equilibrium removal data were well described by the Langmuir isotherm. The ammonium adsorption into zeolites is a very fast process when compared with polymeric materials (zeolite particle diffusion coefficient around 3×10^-12m²/s). Column experiments with solutions containing 100mgN-NH₄⁺/L provide effective sorption and elution rates with concentration factors between 20 and 30 in consecutive operation cycles. The loaded zeolite was regenerated using 2g NaOH/L solution and the rich ammonium/ammonia concentrates 2-3g/L in NaOH were used in a liquid-liquid membrane contactor system in a closed-loop configuration with nitric and phosphoric acid as stripping solutions. The ammonia recovery ratio exceeded 98%. Ammonia nitrate and di-ammonium phosphate concentrated solutions reached up to 2-5% wt. of N.

Performance of A-stage process treating combined municipal-industrial wastewater

A biosorption column and a settling tank were operated for 6 months with combined municipal and industrial wastewaters (1 m³/hr) to study the effect of dissolved oxygen (DO) levels and Fe³⁺ dosage on removal efficiency of dissolved and suspended organics prior to biological treatment. High DO (>0.4 mg/L) were found to be detrimental for soluble chemical oxygen demand (COD) removals and iron dosing (up to 20 ppm) did not improve the overall performance. The system performed significantly better at high loading rate (>20 kg COD.m^-3.d^-1) where suspended solids and COD removals were greater than 80% and 60%, respectively. This is a significant improvement compared to the conventional primary sedimentation tank, and the process is a promising alternative for the pre-treatment of industrial wastewater.

Characterization and biodegradability of sludge from a high rate A-stage contact tank and B-stage membrane bioreactor of a pilot-scale AB system treating municipal wastewaters

In light of global warming mitigation efforts, increasing sludge disposal costs, and need for reduction in the carbon footprint of wastewater treatment plants, innovation in treatment technology has been tailored towards energy self-sufficiency. The AB process is a promising technology for achieving maximal energy recovery from wastewaters with minimum energy expenditure and therefore inherently reducing excess sludge production. Characterization of this novel sludge and its comparison with the more conventional B-stage sludge are necessary for a deeper understanding of AB treatment process design. This paper presents a case study of a pilot-scale AB system treating municipal wastewaters as well as a bio- (biochemical methane potential and adenosine tri-phosphate analysis) and physico-chemical properties (chemical oxygen demand, sludge volume index, dewaterability, calorific value, zeta potential and particle size distribution) comparison of the organic-rich A-stage against the B-stage activated sludge. Compared to the B-sludge, the A-sludge yielded 1.4 to 4.9 times more methane throughout the 62-week operation.

Applicability of one-stage partial nitritation and anammox in MBBR for anaerobically pre-treated municipal wastewater

Energy consumption of municipal wastewater treatment plants can be reduced by the anaerobic pre-treatment of the main wastewater stream. After this pre-treatment, nitrogen can potentially be removed by partial nitritation and anammox (PN/A). Currently, the application of PN/A is limited to nitrogen-rich streams (>500 mg L−1) and temperatures 25–35 °C. But, anaerobically pretreated municipal wastewater is characterized by much lower nitrogen concentrations (20–100 mg L−1) and lower temperatures (10–25 °C). We operated PN/A under similar conditions: total ammonium nitrogen concentration 50 mg L−1 and lab temperature (22 °C). PN/A was operated for 342 days in a 4 L moving bed biofilm reactor (MBBR). At 0.4 mg O2 L−1, nitrogen removal rate 33 g N m−3 day−1 and 80 % total nitrogen removal efficiency was achieved. The capacity of the reactor was limited by low AOB activity. We observed significant anammox activity (40 g N m−3 day−1) even at 12 °C, improving the applicability of PN/A for municipal wastewater treatment.

Nonoxidative removal of organics in the activated sludge process

The activated sludge process is commonly used to treat wastewater by aerobic oxidation of organic pollutants into carbon dioxide and water. However, several nonoxidative mechanisms can also contribute to removal of organics. Sorption onto activated sludge can remove a large fraction of the colloidal and particulate wastewater organics. Intracellular storage of, e.g., polyhydroxyalkanoates (PHA), triacylglycerides (TAG), or wax esters can convert wastewater organics into precursors for high-value products. Recently, several environmental, economic, and technological drivers have stimulated research on nonoxidative removal of organics for wastewater treatment. In this paper, we review these nonoxidative removal mechanisms as well as the existing and emerging process configurations that make use of them for wastewater treatment. Better utilization of nonoxidative processes in activated sludge could reduce the wasteful aerobic oxidation of organic compounds and lead to more resource-efficient wastewater treatment plants.

Application of novel catalytic-ceramic-filler in a coupled system for long-chain dicarboxylic acids manufacturing wastewater treatment

To gain systematic technology for long-chain dicarboxylic acids (LDCA) manufacturing wastewater treatment, catalytic micro-electrolysis (CME) coupling with adsorption-biodegradation sludge (AB) process was studied. Firstly, novel catalytic-ceramic-filler was prepared from scrap iron, clay and copper sulfate solution and packed in the CME reactor. To remove residual n-alkane and LDCA, the CME reactor was utilized for LDCA wastewater pretreatment. The results revealed that about 94% of n-alkane, 98% of LDCA and 84% of chemical oxygen demand (COD) were removed by the aerated CME reactor at the optimum hydraulic retention time (HRT) of 3.0 h. In this process, catalysis from Cu and montmorillonites played an important role in improving the contaminants removal. Secondly, to remove residual COD in the wastewater, AB process was designed for the secondary biological treatment, about 90% of the influent COD could be removed by biosorption, bio-flocculation and biodegradation effects. Finally, the effluent COD (about 150 mg L(-1)) discharged from the coupled CME-AB system met the requirement of the national discharged standard (COD ≤ 300 mg L(-1)). All of these results suggest that the coupled CME-AB system is a promising technology due to its high-efficient performance, and has the potential to be applied for the real LDCA wastewater treatment.

Sorption and release of organics by primary, anaerobic, and aerobic activated sludge mixed with raw municipal wastewater

New activated sludge processes that utilize sorption as a major mechanism for organics removal are being developed to maximize energy recovery from wastewater organics, or as enhanced primary treatment technologies. To model and optimize sorption-based activated sludge processes, further knowledge about sorption of organics onto sludge is needed. This study compared primary-, anaerobic-, and aerobic activated sludge as sorbents, determined sorption capacity and kinetics, and investigated some characteristics of the organics being sorbed. Batch sorption assays were carried out without aeration at a mixing velocity of 200 rpm. Only aerobic activated sludge showed net sorption of organics. Sorption of dissolved organics occurred by a near-instantaneous sorption event followed by a slower process that obeyed 1^st order kinetics. Sorption of particulates also followed 1^st order kinetics but there was no instantaneous sorption event; instead there was a release of particles upon mixing. The 5-min sorption capacity of activated sludge was 6.5±10.8 mg total organic carbon (TOC) per g volatile suspend solids (VSS) for particulate organics and 5.0±4.7 mgTOC/gVSS for dissolved organics. The observed instantaneous sorption appeared to be mainly due to organics larger than 20 kDa in size being sorbed, although molecules with a size of about 200 Da with strong UV absorbance at 215–230 nm were also rapidly removed.