Pretreatment of rice straw by ultrasound-assisted Fenton process

Recent advances on physical technologies for the pretreatment of food waste and lignocellulosic residues

The complete deployment of a bio-based economy is essential to meet the United Nations' Sustainable Development Goals from the 2030 Agenda. In this context, food waste and lignocellulosic residues are considered low-cost feedstocks for obtaining industrially attractive products through biological processes. The effective conversion of these raw materials is, however, still challenging, since they are recalcitrant to bioprocessing and must be first treated to alter their physicochemical properties and ease the accessibility to their structural components. Among the full pallet of pretreatments, physical methods are recognised to have a high potential to transform food waste and lignocellulosic residues. This review provides a critical discussion about the recent advances on milling, extrusion, ultrasound, and microwave pretreatments. Their mechanisms and modes of application are analysed and the main drawbacks and limitations for their use at an industrial scale are discussed.

Sequential mild acid and alkali pretreatment of rice straw to improve enzymatic saccharification for bioethanol production

Sequential pretreatment using different NaOH concentrations (0.5%, 1.0%, 1.5%, w/w) and 1% H₂SO₄ (w/w) was evaluated as a strategy for effective hydrolysis of rice straw. The efficiency of sequential NaOH and H₂SO₄ (SNA) pretreatment against sequential H₂SO₄ and NaOH (SH) was assessed. SH pretreated biomass attained more sugar yield compared to SNA pretreated biomass. The sugar yields from pretreated biomass improved with increasing NaOH concentration in both SH and SNA treatments. The maximum sugar release of 40.6 mg/ml (83.2% efficiency) was obtained from SH pretreated biomass when the stage 2 alkali treatment was performed at 1.5% w/w NaOH. The non-detoxified hydrolysate from this biomass was fermented with 96.8% efficiency.

Review of chemical pretreatment of lignocellulosic biomass using low-liquid and low-chemical catalysts for effective bioconversion

Chemical pretreatment of lignocellulosic biomass (LCB) is essential for effective biological conversion in subsequent steps to produce biofuels or biochemicals. For effective pretreatment, high lignin content and its recalcitrant nature of LCB are major factors influencing bioconversion, especially lignin is known to be effectively solubilized by alkaline, organic, and deep eutectic solvents, ionic liquids, while hemicellulose is effectively dissolved by various acid catalysts and organic solvents. Depending on the pretreatment method/catalyst used, different pretreatment process scheme should be applied with different amounts of catalyst and water inputs to achieve a satisfactory effect. In addition, the amount of processing water required in the following processes such as washing, catalyst recovery, and conditioning after pretreatment is critical factor for scale-up (commercialization). In this review, the amount of catalyst and/or water used, and the effect of pretreatment, properties of the products, and recovery of liquid are also discussed.

A review on recent developments in hydrodynamic cavitation and advanced oxidative processes for pretreatment of lignocellulosic materials

Environmental problems due to utilization of fossil-derived materials for energy and chemical generation has prompted the use of renewable alternative sources, such as lignocellulose biomass (LB). Indeed, the production of biomolecules and biofuels from LB is among the most important current research topics aiming to development a sustainable bioeconomy. Yet, the industrial use of LB is limited by the recalcitrance of biomass, which impairs the hydrolysis of the carbohydrate fractions. Hydrodynamic cavitation (HC) and Advanced Oxidative Processes (AOPs) has been proposed as innovative pretreatment strategies aiming to reduce process time and chemical inputs. Therefore, the underlying mechanisms, procedural strategies, influence on biomass structure, and research gaps were critically discussed in this review. The performed discussion can contribute to future developments, giving a wide overview of the main involved aspects.

Cellulose Recovery from Agri-Food Residues by Effective Cavitational Treatments

Residual biomass from agri-food production chain and forestry are available in huge amounts for further valorisation processes. Delignification is usually the crucial step in the production of biofuels by fermentation as well as in the conversion of cellulose into high added-value compounds. High-intensity ultrasound (US) and hydrodynamic cavitation (HC) have been widely exploited as effective pretreatment techniques for biomass conversion and in particular for cellulose recovery. Due to their peculiar mechanisms, cavitational treatments promote an effective lignocellulosic matrix dismantling with delignification at low temperature (35–50 °C). Cavitation also promotes cellulose decrystallization due to a partial depolymerization. The aim of this review is to highlight recent advances in US and HC-assisted delignification and further cellulose recovery and valorisation.

Ultrasound-assisted biomass valorization to industrial interesting products: state-of-the-art, perspectives and challenges

Nowadays, the application of ultrasound (US) energy for assisting the lignocellulosic biomass and waste materials conversion into value-added products has dramatically increased. In this sense, this review covers theoretical aspects, promising applications, challenges and perspectives about US and its use for biomass treatment. The combination of US energy with a suitable reaction time, temperature and solvent contributes to the destruction of recalcitrant lignin structure, allowing the products to be used in thermochemical and biological process. The main mechanisms related to US propagation and impact on the fragmentation of lignocellulosic materials, selectivity, and yield of conversion treatments are discussed. Moreover, the synergistic effects between US and alternative green solvents with the perspective of industrial applications are investigated. The present survey analysed the last ten years of literature, studying challenges and perspectives of US application in biorefinery. We were aiming to highlight value-added products and some new areas of research.

A review on the environment-friendly emerging techniques for pretreatment of lignocellulosic biomass: Mechanistic insight and advancements

The process of pretreatment is considered as an indispensable unit operation in the field of lignocellulosic conversion. The traditional pretreatment operations of lignocellulosic biomass are observed as inefficient to meet the demand for an industrial adaptation. In view of that, numerous investigations are reported on various conventional pretreatment methods but very limited information's are available on the advanced technologies. The present review article provides an exclusive discussion on various emerging and environment-friendly pretreatment methods applied on a number of different feedstock materials. Further, an insight on the reaction mechanism involved with each of the technologies such as microwave, ultrasound, deep eutectic solvent, irradiation, and high force assisted pretreatment methods are elucidated for an effective valorization of lignocellulosic biomass. Hence, in a single article, the readers of this paper will get to know all important aspects of the emerging pretreatment techniques of lignocellulosic biomass including the advancements, and the mechanistic insight which will be highly beneficial towards the selection of an efficient pretreatment method for large scale of commercial implementation in a lignocellulosic biorefinery.

Fe(II) activated persulfate assisted hydrothermal conversion of sewage sludge: Focusing on nitrogen transformation mechanism and removal effectiveness

In this study, Fe(II)-activated persulfate-assisted hydrothermal treatment (Fe(II)-PS-HT) was used to improve the efficiency of removing nitrogen (N) from the sewage sludge (SS) under relatively mild conditions (i.e., at 150 °C, for 20min), and the N transformation mechanism was investigated. The total N content in the solid residue was used to evaluate the N removal efficiency. Further, the redistribution of N in the solid and liquid products was characterized and quantified to obtain a N transformation mechanism during sequential persulfate oxidation (Fe(II) and persulfate) assisted hydrothermal treatment (HT). The experimental results denote that the N removal efficiency obtained from the Fe(II)-PS-HT (persulfate/C = 0.085 and Fe(II)/persulfate = 0.5) treated SS was increased by 35.0% at a relatively mild temperature (i.e., 150 °C) when compared with that obtained by treating SS using normal HT. Elevating Fe(II)/persulfate ratio to 1.25 promoting the N removal efficiency by 59.9%-65.9%. Furthermore, the electron paramagnetic resonance (EPR) and scanning electron microscopy (SEM) results clearly denote a N removal mechanism where the sulfate radicals (SO₄^∙-) produced by Fe(II)-PS destroy the sludge structure and destructed extracellular polymers (EPS). In the absence of EPS protection, proteins were directly exposed to extreme hydrothermal circumstances, and were rapidly transformed from the SS into the liquid residue. The free radicals also provided energy for the denitrification of Heterocycle-N. Consequently, a high N removal efficiency was obtained by Fe(II)-PS-HT with persulfate/C = 0.085 and Fe(II)/persulfate = 1.25 at 150 °C for 20 min.

Enhanced enzymatic digestibility of poplar wood by quick hydrothermal treatment

To elevate the glucose yield from the enzymatic hydrolysis of poplar wood for bio-ethanol production, quick hydrothermal treatment (QHT) was conducted at 200 °C for a short period of time from 5 min to 25 min. It was found that the QHT could remove >85% of the hemicelluloses and ~30% of the lignin in the poplar wood, and achieve 82% cellulose conversion at a low cellulase dosage of 10 FPU/g substrate. The enhancement digestibility of poplar wood was ascribed to the higher accessibility of cellulose, as the specific surface area of the substrate increased from 3.0 m²/g to 7.1 m²/g from the of untreated wood to the QHT-treated wood. The results demonstrate the improvements in digestibility and hydrolysis rates after QHT.

Effect of ultrasonic application during KOH pretreatment and anaerobic process on digestion performance of wheat straw

The digester performance was enhanced by ultrasonic application during pretreatment and the anaerobic digestion (AD) process. Two setups (with and without ultrasonic application) were applied during pretreatment and AD, to untreated and potassium hydroxide (KOH) pretreated wheat straw. The results confirmed that the ultrasonic application enhanced the hydrolysis process during pretreatment. The highest total volatile fatty acid (TVFA) (3012 ± 18 mg L⁻¹) production and overall lignin, hemicellulose, and cellulose (LHC) reductions (22.4 ± 0.5%) were obtained from ultrasonic assisted KOH pretreated (KOH_U) samples, after 36 hours of pretreatment. Similarly, the SEM analysis showed obvious disruption in the outer structure of KOH_U samples. However, the ultrasonic application during AD showed significant improvement in biodegradation rate, biogas and biomethane production. Obvious reduction in sonication time (76%) along with enhanced biogas (570 ± 9 mL gm⁻¹ VS) and biomethane (306 ± 12 mL gm⁻¹ VS) production were observed from KOH pretreated digesters, when ultrasonication was applied during AD. Moreover, the biodegradation rate reached up to 76% along with highest total solid (TS) and volatile solid (VS) reductions from digesters with single KOH pretreatment and ultrasonic influence during AD. Finally, the digester effluent ranged in between the stable values, confirming the completion of the AD process. These results suggested that ultrasonic application was more effective when applied during AD due to the higher liquid to solid ratio. The reduction in energy input can be beneficial for commercial applications and to recognize the better stage for ultrasonic application for enhanced biomethane yield.

The effect of ultrasonic application during KOH pretreatment and anaerobic digestion of wheat straw.

Intensification of dilute acid hydrolysis of spent tea powder using ultrasound for enhanced production of reducing sugars

Spent tea (ST) powder is one of the potential sustainable sources available abundantly and can be utilized to produce reducing sugars required for production of platform chemicals. The current study aims at intensifying the reducing sugars production based on ultrasound assisted dilute acid hydrolysis (UADAH). The effects of reaction time, solid liquid ratio, acid concentration and temperature on the yield of reducing sugars were investigated initially for UADAH process based on ultrasonic (US) horn. The highest yield of 24.75 g/L for the reducing sugars was obtained at solid liquid ratio of 1:8, acid concentration of 1% w/v and temperature of 60 °C within 120 min. Use of oxidants like hydrogen peroxide (H₂O₂) and Fenton's reagent to further intensify the production has also been studied. Use of H₂O₂ at optimum loading of 0.75 g/L resulted in reducing sugars yield of 26.2 g/L within 75 min while using same H₂O₂ loading with FeSO₄ at loading of 0.75 g/L along with UADAH reduced the reaction time to 60 min for almost similar yield. Large scale studies performed using US flow cell revealed that yield of reducing sugars as 22.4 g/L is obtained in 120 min in the case of only UADAH, while in the case of UADAH along with H₂O₂ and Fenton's reagent, similar yield of reducing sugars was obtained in only 90 and 60 min respectively. UADAH in combination with oxidants has been demonstrated as an effective and intensified approach to produce reducing sugars from spent tea powder available as sustainable source.

Electrogenerated alkaline hydrogen peroxide for rice straw pretreatment to enhance enzymatic hydrolysis

In this work, alkaline hydrogen peroxide (AHP) solution with 1 wt% H₂O₂ was electrogenerated by oxygen reduction with a current efficiency of 75.2% in a home-made gas diffusion electrode-based electrochemical cell and used for rice straw pretreatment (0.1 g H₂O₂/g rice straw, 10% (w/v) biomass loading, 55 °C, 2 h). Results showed that the AHP pretreatment removed 97.56% of the initial lignin, 85.75% of the initial hemicellulose, and only 0.56% of the initial cellulose, and the specific surface area and porosity of the AHP pretreated rice straw (AHP-RS) were greatly increased. Saccharification results showed that after 48 h of enzymatic hydrolysis AHP-RS achieved a 3.2-fold increase in reducing sugar concentration compared to the untreated rice straw (5.81 and 1.81 g L^-1), highlighting the potential use of this AHP solution for lignocellulose pretreatment.

Effect of Ultrasonic Pretreatment on Biogas Production from Rice Straw

The effect of ultrasonic pretreatment on biogas production from rice straw was investigated. Results showed that the application of 37 and 102 kHz resulted in a reduction of hemicellulose about 25.78% and 20.82%, respectively. An increase in the power level and exposition time decreased the hemicellulose content. The biochemical methane potential values at 37 kHz and 102 kHz of the pretreated rice straw for a period of 45 days were 250.36 and 243.79 mL CH4 g VS-1added, which were about 21.95% and 18.75% increase compared to the unpretreated one, respectively. The pretreatment with 37 kHz has provided a better methane yield compared to the one with 102 kHz. Response surface methodology indicated a positive result toward the methane yield and production rate. The utilization of ultrasonic pretreatment toward rice straw for biogas production seems to provide a solution to help solving the problems of both agricultural waste and renewable energy.

Effect of iron salt type and dosing mode on Fenton-based pretreatment of rice straw for enzymatic hydrolysis

Fenton-based processes with four different iron salts in two different dosing modes were used to pretreat rice straw (RS) samples to increase their enzymatic digestibility. The composition analysis shows that the RS sample pretreated by the dosing mode of iron salt adding into H₂O₂ has a much lower hemicellulose content than that pretreated by the dosing mode of H₂O₂ adding into iron salt, and the RS sample pretreated by the chloride salt-based Fenton process has a much lower lignin content and a slightly lower hemicellulose content than that pretreated by the sulphate salt-based Fenton process. The higher concentration of reducing sugar observed on the RS sample with lower lignin and hemicellulose contents justifies that the Fenton-based process could enhance the enzymic hydrolysis of RS by removing hemicellulose and lignin and increasing its accessibility to cellulase. FeCl₃·6H₂O adding into H₂O₂ is the most efficient Fenton-based process for RS pretreatment.

Bacteria-enhanced dilute acid pretreatment of lignocellulosic biomass

Pretreatment is indispensable for the large-scale and low-cost bio-products production from lignocellulosic biomass. Herein, a new bacteria-enhanced dilute acid pretreatment (BE-DAP) strategy was introduced. Cupriavidus basilensis B-8 as a potential bacterium for lignin degradation was employed. Multi-scale characterizations on the physicochemical structure of rice straw indicated that Cupriavidus basilensis B-8 could act on the lignin droplets formed in dilute acid pretreatment (DAP), and dig out these droplets to recover cracks and holes on rice straw surface, leaving an opened and porous structure for the easy access of enzyme to inner cellulose. Eventually, the enzymatic digestibility of RS was increased by 35-70% and 173-244% in BE-DAP compared to DAP pretreated and untreated RS, respectively. The BE-DAP strategy, as well as its physicochemical mechanism, opened new perspectives for lignocellulose pretreatment.

Persulfate oxidation assisted hydrochar production from Platanus Orientalis Leaves: Physiochemical and combustion characteristics

Platanus Orientalis Leaves (POL), a widely planted tree in parks and along streets, was employed by sequential persulfate oxidation (Fe²⁺and persulfate) and hydrothermal treatment (HTC) to improve the thermal stability, energy yield and combustion behavior of hydrochars (HCs). Higher heating values (HHVs) of HCs derived from persulfate pretreated POL was increased by 30.5% at mild HTC temperature (i.e., 210°C) as compared to char without pretreatment. Elevating Fe²⁺/persulfate ratio to 0.2 enables HCs with high fractions of lignin, thus promoting the energy yield going up to 64.4%. The ultimate and proximate analysis, N₂ adsorption-desorption isotherms, FT-IR spectroscopy and thermogravimetric analysis were conducted to probe into chars' physiochemical and combustion characteristics. Results indicated that persulfate pretreatment on POL strengthened efficient HTC conversion from volatile matter to fixed carbon, increasing the ignition temperature of HCs from 261.5 to 404.3°C as compared to the char obtained with only HTC.

Development of natural cellulase inhibitor mediated intensified biological pretreatment technology using Pleurotus florida for maximum recovery of cellulose from paddy straw under solid state condition

Inhibitor mediated intensified bio-pretreatment (IMBP) technology using natural cellulase inhibitor (NCI) for maximum cellulose recovery from paddy straw was studied. Pretreatment was carried out under solid state condition. Supplementation of 8% NCI in pretreatment medium improves cellulose recovery and delignification by 1.2 and 1.5-fold respectively, compared to conventional bio-pretreatment due to inhibition of 61% of cellulase activity in IMBP. Further increase in NCI concentration showed negative effect on Pleurotus florida growth and suppress the laccase productivity by 1.1-fold. Laccase activity in IMBP was found to be 2.0U/mL on 19^thday, which is higher than (1.5U/mL) conventional bio-pretreatment. Physico-chemical modifications in paddy straw before and after pretreatment were analysed by SEM, ATR-FTIR, XRD and TGA. According to these findings, the IMBP technology can be a viable eco-friendly technology for sustainable production of bioethanol with maximum cellulose recovery.

Ultrasound-assisted alkaline pretreatment for enhancing the enzymatic hydrolysis of rice straw by using the heat energy dissipated from ultrasonication

Rice straw samples were exposed to ultrasound-assisted alkaline (NaOH) pretreatment by using the heat energy dissipated from ultrasonication to increase their enzymatic digestibility for saccharification. The characterization shows that the pretreatment could selectively remove lignin and hemicellulose without degrading cellulose, and increase porosity and surface area of rice straw. The porosity, surface area and cellulose content of rice straw increased with the increasing concentration of NaOH used. The rice straw sample pretreated by using the heat energy dissipated from ultrasonication has a higher surface area and a lower crystallinity index value than that pretreated by using the external source of heating, and the amount of reducing sugar released from the former sample at 48h of enzymatic saccharification, which is about 3.5 times as large as that from the untreated rice straw sample (2.91vs. 0.85gL^-1), is slightly larger than that from the latter sample (2.91vs. 2.73gL^-1). The ultrasound-assisted alkaline pretreatment by using the heat energy dissipated from ultrasonication was proved to be a reliable and effective method for rice straw pretreatment.