Value-adding conversion and volume reduction of sewage sludge by anaerobic co-digestion with crude glycerol

Effect of an Anaerobic Fermentation Process on 3D-Printed PLA Materials of a Biogas-Generating Reactor

3D-printed materials are present in numerous applications, from medicine to engineering. The aim of this study is to assess their suitability for an application of interest today, that of testing of 3D-printed polylactic acid (PLA)-based reactors for biogas production using anaerobic digestion. The impact of temperature, pH, and aqueous phase on the tested bioreactor is investigated, together with the effect of the gaseous phase (i.e., produced biogas). Two batches of materials used separately, one after another inside the bioreactor were considered, in a realistic situation. Two essential parameters inside the reactor (i.e., pH and temperature) were continuously monitored during a time interval of 25 to 30 days for each of the two biogas-generating processes. To understand the impact of these processes on the walls of the bioreactor, samples of 3D-printed material were placed at three levels: at the top (i.e., outside the substrate), in the middle, and at the bottom of the bioreactor. The samples were analyzed using a non-destructive imaging method, Optical Coherence Tomography (OCT). An in-house developed swept-source (SS) OCT system, master-slave (MS) enhanced, operating at a central wavelength of 1310 nm was utilized. The 3D OCT images related to the degradation level of the material of the PLA samples were validated using Scanning Electron Microscopy (SEM). The differences between the impact of the substrate on samples situated at the three considered levels inside the reactor were determined and analyzed using their OCT B-scans (optical cross-section images). Thus, the impact of the biogas-generating process on the interior of the bioreactor was demonstrated and quantified, as well as the capability of OCT to perform such assessments. Therefore, future work may target OCT for in situ investigations of such bioreactors.

Phase Separation in Anaerobic Digestion: A Potential for Easier Process Combination?

The flexibilization of bioenergy production has the potential to counteract partly other fluctuating renewable energy sources (such as wind and solar power). As a weather-independent energy source, anaerobic digestion (AD) can offer on-demand energy supply through biogas production. Separation of the stages in anaerobic digestion represents a promising strategy for the flexibilization of the fermentative part of biogas production. Segregation in two reactor systems facilitates monitoring and control of the provision of educts to the second methanogenic stage, thus controlling biogas production. Two-stage operation has proven to reach similar or even higher methane yields and biogas purities than single-stage operation in many different fields of application. It furthermore allows methanation of green hydrogen and an easier combination of material and energy use of many biogenic raw and residual biomass sources. A lot of research has been conducted in recent years regarding the process phase separation in multi-stage AD operation, which includes more than two stages. Reliable monitoring tools, coupled with effluent recirculation, bioaugmentation and simulation have the potential to overcome the current drawbacks of a sophisticated and unstable operation. This review aims to summarize recent developments, new perspectives for coupling processes for energy and material use and a system integration of AD for power-to-gas applications. Thereby, cell physiological and engineering aspects as well as the basic economic feasibility are discussed. As conclusion, monitoring and control concepts as well as suitable separation technologies and finally the data basis for techno-economic and ecologic assessments have to be improved.

Enhanced production of volatile fatty acids by adding a kind of sulfate reducing bacteria under alkaline pH

Anaerobic digestion could make sludge stable and harmless, and the volatile fatty acids (VFAs) produced from it. The objective of this study was to reduced sludge production and realize the resource utilization of VFAs through enhance anaerobic sludge fermentation by adding sulfate reducing bacteria (SRB) under alkaline pH. Under the neutral and alkaline pH, SRB was added into the sludge fermentation liquid with sole stock solution and sterilization treatment respectively, while the liquid without any additives was used as control. The results indicated that obvious increase of the production of VFAs was observed after adding SRB under alkaline pH. And, more protein and polysaccharide were obtained which were the main substrates for the production of VFAs. The concentration of ammonia nitrogen (NH₄⁺-N) and phosphate (PO₄^3--P) were also increased with the addition of SRB. So, a high yield production of VFAs could be achieved through the addition of SRB + alkaline pH.

Benefits and drawbacks of food and dairy waste co-digestion at a high organic loading rate: A Moosburg WWTP case study

Anaerobic co-digestion (AcoD) is a key technology in reframing organic waste as a viable energy source. A lack of documented experience on full-scale AcoD at wastewater treatment plants (WWTPs) has created a bottleneck in AcoD implementation, which is further tightened by the focus of existing AcoD studies being on low co-substrate loading (<50%) and the obtainable benefits. This study aims to fill this gap by investigating the drawbacks and benefits of high-ratio co-substrate dosing of food and dairy wastes at the Moosburg WWTP (Germany) from 2014 to 2017. The Moosburg WWTP co-digests sewage sludge, food waste, and dairy wastes at a 35:47:18 ratio by volatile solids (organic loading rate (OLR) of 3.0 kg_VS/(m³·day)). During the study period, this high co-substrate dosing increased the methane potential by 300 ± 50%. The corresponding high methane yield significantly increased the on-site electricity production, resulting in energy neutrality in 2014-2015. The corresponding economic gain from gate fees was 48,000 ± 5,000 € per year. The observed drawbacks included solids accumulation inside the digester (5 m³/month), high nitrogen backload (65% increase from co-substrate addition), reduced retention time (loss of 1.18 days/year from solids accumulation), and reduced dewaterability. The high nitrogen content in the centrate is treated by sequential batch reactors (SBRs), using lactose as the carbon source for denitrification. This study presents an alternative approach for determining gate fees based on the economic gains from inherent methane content, which identified waste milk, lactose and grease trap sludge as the most profitable co-substrates.

Evaluation of biomethane potential from by-products and agricultural residues co-digestion in southern Italy

The suitability of the co-digestion of feedstock-mixtures (by-products and agricultural residues) depends on their ability to produce biogas. In this study, the effects of mixing five feedstocks (citrus pulp, olive pomace, poultry manure, Italian sainfoin silage and opuntia fresh cladodes) on anaerobic digestion for biogas production have been investigated by carrying out biomethane potential (BMP) tests on six different mixing ratios of the selected five biomasses. The BMP test results demonstrated that all the six studied feedstock-mixtures could be potentially used for renewable energy generation by biogas plants. More in detail, two mixing ratios of the studied feedstock-mixtures showed the best biomethane potential of 249.9 and 260.1 Nm³CH₄/tVS, respectively. Since this research study made it possible to screen the suitability and technical feasibility of the feedstock-mixtures analysed, the results provide the basis for subsequent pilot scale evaluation of anaerobic digestion in Mediterranean area, where by-products and agricultural residues are profuse and necessary to produce advanced biofuels.

Anaerobic co-digestion of multiple agricultural residues to enhance biogas production in southern Italy

To valorize agricultural wastes and byproducts in southern Italy, anaerobic co-digestion of six feedstocks (citrus pulp, olive pomace, cattle manure, poultry litter, whey, and corn silage) was studied to produce biogas for renewable energy generation. Both batch and semi-continuous co-digestion approaches were adopted to carry out the investigation. The feedstocks were mixed at different percentages according to their availabilities in southern Italy. The batch anaerobic co-digestion demonstrated that six studied feedstock mixtures generated an average of 239 mL CH₄/g VS loading without significant difference between each other, which concluded that the feedstock mixtures can be used for biogas production. Considering the feedstock availability of citrus pulp and olive pomace in Sicily, three feedstock mixtures with the highest volatile solids concentration of citrus pulp (42% citrus pulp, 17% corn silage, 4% cattle manure, 8% poultry litter, and 18% whey; 34% citrus pulp, 8% olive pomace, 17% corn silage, 4% cattle manure, 8% poultry litter, and 18% whey; and 25% citrus pulp, 16% olive pomace, 17% corn silage, 4% cattle manure, 8% poultry litter, and 18% whey, respectively) were selected to run the semi-continuous anaerobic digestion. Under the stabilized culture condition, the feed mixture with 42% citrus pulp, 17% corn silage, 4% cattle manure, 8% poultry litter, and 18% whey presented the best biogas production (231 L methane/kg VS loading/day). The corresponding mass and energy balance concluded that all three tested feedstock mixtures have positive net energy outputs (1.5, 0.9, and 1.2 kWh-e/kg dry feedstock mixture, respectively).

Full-scale production of VFAs from sewage sludge by anaerobic alkaline fermentation to improve biological nutrients removal in domestic wastewater

A full-scale project of thermal-alkaline pretreatment and alkaline fermentation of sewage sludge was built to produce volatile fatty acids (VFAs) which was then used as external carbon source for improving biological nitrogen and phosphorus removals (BNPR) in wastewater plant. Results showed this project had efficient and stable performances in VFA production, sludge reduce and BNPR. Hydrolysis rate in pretreatment, VFAs yield in fermentation and total VS reduction reached 68.7%, 261.32 mg COD/g VSS and 54.19%, respectively. Moreover, fermentation liquid with VFA presented similar efficiency as acetic acid in enhancing BNPR, obtaining removal efficiencies of nitrogen and phosphorus up to 72.39% and 89.65%, respectively. Finally, the project also presented greater economic advantage than traditional processes, and the net profits for VFAs and biogas productions are 9.12 and 3.71 USD/m³ sludge, respectively. Long-term operation indicated that anaerobic alkaline fermentation for VFAs production is technically and economically feasible for sludge carbon recovery.

Sludge treatment: Current research trends

Sludge is produced during wastewater treatment as a residue containing most insoluble and adsorbed soluble impurities in wastewaters. This paper summarized the currently available review papers on sludge treatments and proposed the research trends based on the points raised therein. On partition aspect, sludge production rate and the reduction of production rate and the fate and transformation of involved emergent contaminants including endocrine disrupting chemicals and pharmaceuticals and personal care products are widely studied. On release aspect, development of thermal processes on sludge with migration and transformation of heavy metals in sludge during treatment is a research focus. The use of detailed fluid and biological reaction models and advanced instrumentation and control systems is studied to optimize treatment performances. On recovery part, co-digestion of sludge with co-substrates at mesophilic and hyperthermophilic conditions and the recovery of phosphorus at low costs are research highlights.