Alkali-assisted membrane cleaning for fouling control of anaerobic ceramic membrane bioreactor

Enhanced electrooxidation/electrocoagulation-ultrafiltration membrane process with S2O42- for saline algae-containing surface water treatment: Purification and membrane performance

The surface water in coastal areas involving algae, is often affected by saline and emerging contaminants caused by saltwater intrusion, and expanding aquaculture industry. Therefore, it is necessary to conduct studies to address the issues that affect ecological safety and health of aquatic environments. This study presents the development of an enhanced electrooxidation/electrocoagulation-ultrafiltration (EO/EC-UF) membrane process using S2O42- (DTN@EO/EC-UF) for the treatment of saline water containing algae. Our results have shown that significant removal of NH3-N (95.1 %), UV254 (89.4 %) and algae (75.7 %) was achieved with the addition of S2O42- (DTN). Additionally, an optimal DTN dosage of 40 mg/L was used in the DTN@EO/EC process to enhance water purification, utilizing reactive species such as SO4·- and ·OH. After coupling with the ultrafiltration (UF) process, optimal operating conditions (DTN: 40 mg/L, current density: 4.65 mA/cm2, electrolysis: 60 s) were applied to treat the saline algae-containing surface water. The generated free chlorine, including NHCl2, accounted for approximately 22 % (0.14 mg/L). In addition, DTN significantly improved the ceramic membrane's permeability and anti-fouling characteristics, with a maximum increasing specific flux from 0.76 to 0.93, mainly attributing to the reduced the irreversible fouling resistance. Furthermore, we discovered that common membrane cleaning using acid or base enhanced the DTN@EO/EC-UF process. In conclusion, this study established an innovative DTN@EO/EC-UF process with excellent performance in terms of water purification and membrane self-cleaning. The results provided a promising alternative for treating saline algae-containing surface water.

Sodium hypochlorite induced inhibition in anaerobic digestion and possible approach to maintain methane fermentation performance

Since sodium hypochlorite (NaClO), a commonly used chemical to deal with membrane fouling, is toxic to microorganisms, it is a major concern in the membrane cleaning process. In this study, the concentration-dependent effects of NaClO (0-9 g/L) on the biodegradation performance and microbial activity were investigated via batch experiments. The methane production (obtained approximately 140 mL) and microbial community revealed by principal coordinates analysis were almost unaffected when the NaClO concentration ranged between 0 and 3 g/L. A follow-up batch experiment was conducted and revealed that the microbial products could help protect or recover the activity of anaerobic microorganisms at a high NaClO concentration of 10 g/L. Additionally, correlation analysis was used to investigate the associations between the 15 major bacterial genera. Moreover, the microbial analysis results indicated that the top 10 operational taxonomic units most affected by NaClO were primarily coryneform and filamentous bacteria.

Anaerobic Membrane Bioreactors for Municipal Wastewater Treatment: A Literature Review

Currently, there is growing scientific interest in the development of more economic, efficient and environmentally friendly municipal wastewater treatment technologies. Laboratory and pilot-scale surveys have revealed that the anaerobic membrane bioreactor (AnMBR) is a promising alternative for municipal wastewater treatment. Anaerobic membrane bioreactor technology combines the advantages of anaerobic processes and membrane technology. Membranes retain colloidal and suspended solids and provide complete solid–liquid separation. The slow-growing anaerobic microorganisms in the bioreactor degrade the soluble organic matter, producing biogas. The low amount of produced sludge and the production of biogas makes AnMBRs favorable over conventional biological treatment technologies. However, the AnMBR is not yet fully mature and challenging issues remain. This work focuses on fundamental aspects of AnMBRs in the treatment of municipal wastewater. The important parameters for AnMBR operation, such as pH, temperature, alkalinity, volatile fatty acids, organic loading rate, hydraulic retention time and solids retention time, are discussed. Moreover, through a comprehensive literature survey of recent applications from 2009 to 2021, the current state of AnMBR technology is assessed and its limitations are highlighted. Finally, the need for further laboratory, pilot- and full-scale research is addressed.

The Use of NaOH Solutions for Fouling Control in a Membrane Bioreactor: A Feasibility Study

Nowadays, the microbial production of 1,3-propanediol (1,3-PD) is recognized as preferable to the chemical synthesis. However, finding a technological approach allowing the production of 1,3-PD in the membrane bioreactor (MBR) is a great challenge. In the present study, a ceramic ultrafiltration (UF) membrane (8 kDa) for treatment of 1,3-PD broths was used. It has been demonstrated that the membrane used provides the stable permeate flux that is necessary to ensure the stability of the fermentation process in MBR technology. It was noticed that the broth pH has a significant impact on both the final 1,3-PD concentration and permeate flux. Moreover, the feasibility of using NaOH for fouling control in the MBR was evaluated. It has been shown that 1% NaOH solution is effective in restoring the initial membrane performance. To the best of our knowledge, this study is the first to shed light onto the possibility of reducing the amount of the alkaline solutions generated during the MBR operation. Indeed, it has been found that 1% NaOH solution can be successfully used several times for both membrane cleaning and to stabilize the broth pH. Finally, based on the results obtained, the technological conceptions of the MBR technology were designed.

One-year operation of a 20-L submerged anaerobic membrane bioreactor for real domestic wastewater treatment at room temperature: Pursuing the optimal HRT and sustainable flux

A 20 L hollow-fiber submerged anaerobic membrane bioreactor (SAnMBR) was used to treat real domestic wastewater at 25 °C with hydraulic retention times (HRTs) ranging from 4 to 12 h. The process performance was evaluated by organic removal efficiency, biogas production, sludge yield, and filtration behaviors during one-year's operation. For HRTs ranging between 6 and 12 h, the AnMBR showed good organic removal efficiency with chemical oxygen demand (COD) and biochemical oxygen demand (BOD) removal efficiencies of about 89% and 93%, respectively. The biogas yield was 0.26 L-gas/g-COD_fed, with approximately 80% methane content, and the sludge yield was 0.07-0.11 g-VSS/g-COD_rem. While at an HRT of 4 h, with the higher wastewater treatment capacity and organic loading rate (OLR), the biogas production was lower (0.17 L-gas/g-COD_fed), and the sludge production was higher (0.22 g-VSS/g-COD_rem). The organic removal performance (COD 84% and BOD 89%) at HRT of 4 h was acceptable due to the effective separation effect of the membrane filtration process. According to COD balance analysis, the low biogas yield and high sludge yield at HRT of 4 h were due to insufficient biodegradation under an OLR of 2.05 g-COD/L-reactor/d. Theoretical calculations based on Henry's law indicate that the ideal methane content in the biogas should be 82-85% when the operational temperature was 25 °C. To achieve a high flux and sustainable AnMBR operation, the impact of mixed liquor suspended solid (MLSS) and gas sparging velocity (GSV) on the filtration performance was analyzed. The critical flux increased with increase in the GSV from 24.2 to 174.3 m/h, but decreased with increase in the MLSS concentration from 8.2 to 20.2 g/L. Therefore, decreasing fouling rate to 0.8-1.2 kPa/d by efficiently controlling GSV and MLSS, sustainable operation could be achieved at a flux of 0.34 m/d.

Treatment of Wastewater from a Food and Beverage Industry Using Conventional Wastewater Treatment Integrated with Membrane Bioreactor System: A Pilot-Scale Case Study

This study compares the performance of the Hollow Fiber (HF) and Flat Sheet (FS) types of membrane bioreactors (MBRs) for the treatment of food and beverage (F&B) industry wastewater in a pilot-scale study of a wastewater treatment plant (WWTP). HF and FS membrane configurations were evaluated at two different Mixed Liquor Suspended Solid (MLSS) levels: 6000 mg/L and 12,000 mg/L. The performance of each configuration was evaluated in terms of Chemical Oxygen Demand (COD) and Total Suspended Solid (TSS) removals for effluent quality measurement. The transmembrane pressure (TMP), flux rate, and silt density index (SDI) were monitored and calculated for membrane fouling assessment. The results show that the rejection rates of COD and TSS for HF and FS membrane types were more than 84% for the two different MLSS levels. During the study, the HF membrane recorded 0.3 bar transmembrane pressure, which complies with the recommended range (i.e., two to three times of chemical cleaning). On the other hand, the FS membrane operates without chemical cleaning, and the TMP value was below the recommended range at 0.2 bar. It was found that the flux values recorded for both the HF and FS systems were within the recommended range of 40 L/m²/h. Analysis of SDI revealed that the calculated index ranged between 1 and 2.38 and was within the allowable limit of 3. Both types of MBR consistently achieved an 80% to 95% rejection rate of COD and TSS. Effluent quality measurement of treated F&B wastewater in this pilot-scale study using a WWTP integrated with an MBR indicated a good achievement with compliance with the Malaysia industrial effluent discharge standards.

New Insights into the Microbial Diversity of Cake Layer in Yttria Composite Ceramic Tubular Membrane in an Anaerobic Membrane Bioreactor (AnMBR)

Cake layer formation is an inevitable challenge in membrane bioreactor (MBR) operation. The investigations on the cake layer microbial community are essential to control biofouling. This work studied the bacterial and archaeal communities in the cake layer, the anaerobic sludge, and the membrane cleaning solutions of anaerobic membrane bioreactor (AnMBR) with yttria-based ceramic tubular membrane by polymerase chain reaction (PCR) amplification of 16S rRNA genes. The cake layer resistance was 69% of the total membrane resistance. Proteins and soluble microbial by-products (SMPs) were the dominant foulants in the cake layer. The pioneering archaeal and bacteria in the cake layer were mostly similar to those in the anaerobic bulk sludge. The dominant biofouling bacteria were Proteobacteria, Bacteroidetes, Firmicutes, and Chloroflexi and the dominant archaeal were Methanosaetacea and Methanobacteriacea at family level. This finding may help to develop antifouling membranes for AnMBR treating domestic wastewater.

Application of two anaerobic membrane bioreactors with different pore size membranes for municipal wastewater treatment

Pore size is one of the most important properties in the successful operation of membrane-based bioprocesses for the treatment of municipal wastewater. The characteristics of two anaerobic membrane bioreactors (AnMBRs), one with a hollow fiber membrane of 0.4 μm pore size (AnMBR1), and the other with a membrane of 0.05 μm pore size (AnMBR2) were investigated for the treatment of real municipal wastewater at room temperature (25 °C) under varied hydraulic retention times (HRTs). Process performance was evaluated in terms of organic removal efficiency, biogas production and membrane filtration behaviours during a long-term continuous operation. Both AnMBRs showed good organic removal performance with COD and BOD removal efficiencies of around 89% and 93%, respectively. High energy recovery potential was achieved, with the biogas yield ranging between 0.20 and 0.26 L-gas/g-COD_rem and a methane content of approximately 75%. The differences in the membrane filtration behaviours in the two AnMBRs included different permeate flux and total filtration resistance (R_t). In the AnMBR with a 0.4 μm pore size membrane, an average R_t of 1.08 × 10^12 m^-1 was obtained even when the permeate flux was a high 0.274 m/day, while a higher average R_t of 1.51 × 10^12 m^-1 was observed in the AnMBR with 0.05 μm pore size membrane even when the flux was a low 0.148 m/day. The off-line membrane cleaning strategy used for AnMBR1 indicated that the membrane restoration efficiency was 90.2%.

Ceramic nanocomposite membranes and membrane fouling: A review

Membrane technologies have broad applications in the removal of contaminants from drinking water and wastewater. In recent decades, ceramic membrane has made rapid progress in industrial/municipal wastewater treatment and drinking water treatment owing to their advantageous properties over conventional polymeric membrane. The beneficial characteristics of ceramic membranes include fouling resistance, high permeability, good recoverability, chemical stability, and long life time, which have found applications with the recent innovations in both fabrication methods and nanotechnology. Therefore, ceramic membranes hold great promise for potential applications in water treatment. This paper mainly reviews the progress in the research and development of ceramic membranes, with key focus on porous ceramic membranes and nanomaterial-functionalized ceramic membranes for nanofiltration or catalysis. The current state of the available ceramic membranes in industry and academia, and their potential advantages, limitations and applications are reviewed. The last section of the review focuses on ceramic membrane fouling and the efforts towards ceramic membrane fouling mitigation. The advances in ceramic membrane technologies have rarely been widely reviewed before, therefore, this review could be served as a guide for the new entrants to the field, as well to the established researchers.

Resource recovery from wastewater by anaerobic membrane bioreactors: Opportunities and challenges

This review examines the potential of anaerobic membrane bioreactor (AnMBR) to serve as the core technology for simultaneous recovery of clean water, energy, and nutrient from wastewater. The potential is significant as AnMBR treatment can remove a board range of trace organic contaminants relevant to water reuse, convert organics in wastewater to biogas for subsequent energy production, and liberate nutrients to soluble forms (e.g. ammonia and phosphorus) for subsequent recovery for fertilizer production. Yet, there remain several significant challenges to the further development of AnMBR. These challenges evolve around the dilute nature of municipal wastewater, which entails the need for pre-concentrating wastewater prior to AnMBR, and hence, issues related to salinity build-up, accumulation of substances, membrane fouling, and membrane stability. Strategies to address these challenges are proposed and discussed. A road map for further research is also provided to guide future AnMBR development toward resource recovery.

Application of anaerobic membrane bioreactors to municipal wastewater treatment at ambient temperature: A review of achievements, challenges, and perspectives

This review surveys the implementation of anaerobic membrane bioreactors in municipal wastewater treatment at ambient temperature. High chemical oxygen demand (COD) removal efficiencies and methane conversion rates were achieved under various conditions, while also achieving a low sludge yield of 0.04-0.09 g volatile suspended solids (VSS)/g COD. A survey of energy demands for pilot-scale anaerobic membrane bioreactors showed that they could be energy neutral or even positive, even though high energy (0.08-0.35 kWh/m³) is required to clear membrane fouling. Thus, the use of anaerobic membrane bioreactors in municipal wastewater treatment at ambient temperature is very promising. However, some challenges such as membrane fouling control, methane in effluent, low COD/SO₄^2--S ratio, and deficiencies in alkalinity should be addressed, especially the latter. Future research perspectives relating to the challenges and further research are proposed.

Submerged low-cost pyrophyllite ceramic membrane filtration combined with GAC as fluidized particles for industrial wastewater treatment

Submerged ceramic membrane reactor treating industrial wastewater was combined with granular activated carbon (GAC) particles to control membrane fouling and organic removal efficiency. The GAC particles were suspended along the membrane surface under bulk recirculation only through the reactor without any gas sparging. Membrane support coated with Al₂O₃ layer (CPM) and uncoated one (UPM) was compared at constant flux mode of filtration. The membrane support consisted of 80% of pyrophyllite and 20% of alumina. Under up-flow velocity of 0.031 m s^-1 through bulk recirculation only without GAC particles, the fouling rates were observed as 0.011 and 0.013 bar h^-1 for the CPM and UPM, respectively. With suspension of GAC particles, fouling mitigation was enhanced considerably and this effect was more pronounced with CPM than UPM under the same upflow velocity (90 vs. 57%). In addition, the GAC suspension increased critical flux by 46% higher with CPM than that observed without the carbon particles. The organic removal efficiency of the UPM was lower than that of CPM while the fouling rate was much greater probably due to pore blocking caused by organic dye compounds. For the both membranes, suspension of GAC particles along the membrane surface increased organic removal efficiency higher than 90%. The organic removal efficiency was enhanced by increasing permeate flux, but it became lower as upflow velocity was higher.

Effects of changes in temperature on treatment performance and energy recovery at mainstream anaerobic ceramic membrane bioreactor for food waste recycling wastewater treatment

An anaerobic ceramic membrane bioreactor (AnCMBR) has been attracted as an alternative technology to co-manage various organic substrates. This AnCMBR study investigated process performance and microbial community structure at decreasing temperatures to evaluate the potential of AnCMBR treatment for co-managing domestic wastewater (DWW) and food waste-recycling wastewater (FRW). As a result, the water flux (≥6.9 LMH) and organic removal efficiency (≥98.0%) were maintained above 25 °C. The trend of methane production in the AnCMBR was similar except for at 15 °C. At 15 °C, the archaeal community structure did not shifted, whereas the bacterial community structure was changed. Various major archaeal species were identified as the mesophilic methanogens which unable to grow at 15 °C. Our results suggest that the AnCMBR can be applied to co-manage DWW and FRW above 20 °C. Future improvements including psychrophilic methanogen inoculation and process optimization would make co-manage DWW and FRW at lower temperature climates.

Prediction of membrane fouling using artificial neural networks for wastewater treated by membrane bioreactor technologies: bottlenecks and possibilities

Membrane fouling is a major concern for the optimization of membrane bioreactor (MBR) technologies. Numerous studies have been led in the field of membrane fouling control in order to assess with precision the fouling mechanisms which affect membrane resistance to filtration, such as the wastewater characteristics, the mixed liquor constituents, or the operational conditions, for example. Worldwide applications of MBRs in wastewater treatment plants treating all kinds of influents require new methods to predict membrane fouling and thus optimize operating MBRs. That is why new models capable of simulating membrane fouling phenomenon were progressively developed, using mainly a mathematical or numerical approach. Faced with the limits of such models, artificial neural networks (ANNs) were progressively considered to predict membrane fouling in MBRs and showed great potential. This review summarizes fouling control methods used in MBRs and models built in order to predict membrane fouling. A critical study of the application of ANNs in the prediction of membrane fouling in MBRs was carried out with the aim of presenting the bottlenecks associated with this method and the possibilities for further investigation on the subject.