Biodiesel production from Spirulina microalgae feedstock using direct transesterification near supercritical methanol condition

Sustainable synergistic approach to chemolithotrophs-supported bioremediation of wastewater and flue gas

Flue gas emissions are the waste gases produced during the combustion of fuel in industrial processes, which are released into the atmosphere. These identical processes also produce a significant amount of wastewater that is released into the environment. The current investigation aims to assess the viability of simultaneously mitigating flue gas emissions and remediating wastewater in a bubble column bioreactor utilizing bacterial consortia. A comparative study was done on different growth media prepared using wastewater. The highest biomass yield of 3.66 g L-1 was achieved with the highest removal efficiencies of 89.80, 77.30, and 80.77% for CO2, SO2, and NO, respectively. The study investigated pH, salinity, dissolved oxygen, and biochemical and chemical oxygen demand to assess their influence on the process. The nutrient balance validated the ability of bacteria to utilize compounds in flue gas and wastewater for biomass production. The Fourier Transform-Infrared Spectrometry (FT-IR) and Gas Chromatography-Mass Spectrometry (GC-MS) analyses detected commercial-use long-chain hydrocarbons, fatty alcohols, carboxylic acids, and esters in the biomass samples. The nuclear magnetic resonance (NMR) metabolomics detected the potential mechanism pathways followed by the bacteria for mitigation. The techno-economic assessment determined a feasible total capital investment of 245.74$ to operate the reactor for 288 h. The bioreactor's practicability was determined by mass transfer and thermodynamics assessment. Therefore, this study introduces a novel approach that utilizes bacteria and a bioreactor to mitigate flue gas and remediate wastewater.

Impact of high Spirulina diet, extruded or supplemented with enzymes, on blood cells, systemic metabolites, and hepatic lipid and mineral profiles of broiler chickens

The impact of 15% dietary inclusion of Spirulina (Arthrospira platensis) in broiler chickens was explored, focusing on blood cellular components, systemic metabolites and hepatic lipid and mineral composition. From days 14 to 35 of age, 120 broiler chickens were divided and allocated into four dietary treatments: a standard corn and soybean meal-based diet (control), a 15% Spirulina diet, a 15% extruded Spirulina diet, and a 15% Spirulina diet super-dosed with an enzyme blend (0.20% porcine pancreatin plus 0.01% lysozyme). The haematological analysis revealed no significant deviations (p > 0.05) in blood cell counts across treatments, suggesting that high Spirulina inclusion maintains haematological balance. The systemic metabolic assessment indicated an enhanced antioxidant capacity in birds on Spirulina diets (p < 0.001), pointing toward a potential reduction in oxidative stress. However, the study noted a detrimental impact on growth performance metrics, such as final body weight and feed conversion ratio (both p < 0.001), in the Spirulina-fed treatments, with the super-dosed enzyme blend supplementation failing to alleviate these effects but with extrusion mitigating them. Regarding hepatic composition, birds on extruded Spirulina and enzyme-supplemented diets showed a notable increase in n-3 fatty acids (EPA, DPA, DHA) (p < 0.001), leading to an improved n-6/n-3 PUFA ratio (p < 0.001). Despite this positive shift, a reduction in total hepatic lipids (p = 0.003) was observed without a significant change in cholesterol levels. Our findings underscore the need for further exploration into the optimal inclusion levels, processing methods and potential enzymatic enhancements of Spirulina in broiler diets. Ultimately, this research aims to strike a balance between promoting health benefits and maintaining optimal growth performance in poultry nutrition.

Characterization of Limnospira platensis PCC 9108 R-M and CRISPR-Cas systems

The filamentous cyanobacterium Limnospira platensis, formerly known as Arthrospira platensis or spirulina, is one of the most commercially important species of microalgae. Due to its high nutritional value, pharmacological and industrial applications it is extensively cultivated on a large commercial scale. Despite its widespread use, its precise manipulation is still under development due to the lack of effective genetic protocols. Genetic transformation of Limnospira has been attempted but the methods reported have not been generally reproducible in other laboratories. Knowledge of the transformation defense mechanisms is essential for understanding its physiology and for broadening their applications. With the aim to understand more about the genetic defenses of L. platensis, in this work we have identified the restriction-modification and CRISPR-Cas systems and we have cloned and characterized thirteen methylases. In parallel, we have also characterized the methylome and orphan methyltransferases using genome-wide analysis of DNA methylation patterns and RNA-seq. The identification and characterization of these enzymes will be a valuable resource to know how this strain avoids being genetically manipulated and for further genomics studies.

Production, optimization, and characterization of Ethiopian variant Prosopis juliflora based biodiesel

Considering the need for biodiesel production from non-edible oil sources and taking into account the fact that Prosopis Juliflora (JF) is identified as a highly invasive species in Ethiopia, this research focuses on biodiesel production from a possible and promising alternative feedstock. The objective of this study is to analyze Ethiopian variant Juliflora based biodiesel (JFB) production through transesterification, carry out optimization by exploring the effects of various process parameters and characterization of functional groups (with GC-MS,FT-IR and NMR) including rheological behavior, not yet been reported earlier. As per ASTM protocol testing, the methyl ester of Juliflora has been found to have the following main fuel properties: kinematic viscosity (mm²/s) 3.395, cetane number 52.9, acid number (mgkoh/g) 0.28, density (gm/ml) 0.880, calorific value (MJ/kg) 44.4, methyl ester content (%) 99.8, and flashpoint (°C) 128, copper strip corrosion value 1a,%FFA (free fatty acid) 0.14. When compared with those of diesel, the viscosity, density, and flash point of JFB are seen to be higher than those of diesel, although it has a similar calorific value but more importantly higher than most of the other biodiesels. Based on an assessment using response surface methodology, methanol concentration together with catalyst loading, temperature, and reaction time are determined to be the most important influencing process parameters. The best molar ratio for methanolysis was observed to be 6:1 with a catalyst concentration of 0.5 wt% at 55 °C for 60 min for biodiesel yield at 65%. The JFB maximum yield of 130 ml at 70 min and the minimum yield of 40 ml at 10 min demonstrate that as mixing time increases, JFB yield tend to increase up to a certain time limit. The maximum raw oil yield rom crushed seed with hexane solvent was observed to be 480 ml within 3 days from 2.5 kg of crushed seed. The Fourier transform infrared analysis (FT-IR) revealed the presence of all desired functional groups necessary for biodiesel on OH radicals at wave numbers of 3314.40 cm^-1, Aliphatic methyl C-H at 2942.48 cm^{- 1} with a functional group (CH-3-,-CH2-), and methylene C-H at 2832.59 cm^-1. The gas chromatography-mass spectrometer (GC-MS) study confirmed the higher ester content present in the JFB with a higher unsaturation level of 68.81%. The fatty acid, oleic acid has a lower saturation level of 4.5%, while palmitic acid has a lower threshold level of 2.08%. The Rheometer test showed that shear stress and viscosity reduced with increasing temperature within the range of biodiesel requirements, and the Newtonian behavior was confirmed. The JFB has a fairly high viscosity and shear rate at low temperatures. The ¹H NMR (nuclear magnetic resonance) study established that JFB has a necessary ingredient; and aliphatic resonances occur in the chemical shift region of 1.5-3.0 ppm. Significant regions indicate protons bound to heteroaromatics, aldehydes, as shown by ¹³C NMR spectrum. The findings from the FT-IR, GC-MS, ¹H NMR, and ¹³C NMR are in agreement thus validating the presence of numerous functional groups in JFB as such. Since JFB possesses the requisite biodiesel fuel attributes, Prosopis Juliflora need to be pursued as a promising biodiesel feedstock in Ethiopia for alleviating the burden of imported fuels while also addressing difficulties with emissions released by the combustion of fossil fuels.

Microalgal polyunsaturated fatty acids: Hotspots and production techniques

Algae play a crucial role in the earth’s primary productivity by producing not only oxygen but also a variety of high-value nutrients. One such nutrient is polyunsaturated fatty acids (PUFAs), which are accumulated in many algae and can be consumed by animals through the food chain and eventually by humans. Omega-3 and omega-6 PUFAs are essential nutrients for human and animal health. However, compared with plants and aquatic sourced PUFA, the production of PUFA-rich oil from microalgae is still in the early stages of exploration. This study has collected recent reports on algae-based PUFA production and analyzed related research hotspots and directions, including algae cultivation, lipids extraction, lipids purification, and PUFA enrichment processes. The entire technological process for the extraction, purification and enrichment of PUFA oils from algae is systemically summarized in this review, providing important guidance and technical reference for scientific research and industrialization of algae-based PUFA production.

Microalgal Feedstock for Biofuel Production: Recent Advances, Challenges, and Future Perspective

Globally, nations are trying to address environmental issues such as global warming and climate change, along with the burden of declining fossil fuel reserves. Furthermore, countries aim to reach zero carbon emissions within the existing and rising global energy crisis. Therefore, bio-based alternative sustainable feedstocks are being explored for producing bioenergy. One such renewable energy resource is microalgae; these are photosynthetic microorganisms that grow on non-arable land, in extreme climatic conditions, and have the ability to thrive even in sea and wastewater. Microalgae have high photosynthetic efficiencies and biomass productivity compared to other terrestrial plants. Whole microalgae biomass or their extracted metabolites can be converted to various biofuels such as bioethanol, biodiesel, biocrude oil, pyrolytic bio-oil, biomethane, biohydrogen, and bio jet fuel. However, several challenges still exist before faster and broader commercial application of microalgae as a sustainable bioenergy feedstock for biofuel production. Selection of appropriate microalgal strains, development of biomass pre-concentrating techniques, and utilization of wet microalgal biomass for biofuel production, coupled with an integrated biorefinery approach for producing value-added products, could improve the environmental sustainability and economic viability of microalgal biofuel. This article will review the current status of research on microalgal biofuels and their future perspective.

Progress on Conventional and Advanced Techniques of In Situ Transesterification of Microalgae Lipids for Biodiesel Production

Global warming and the depletion of fossil fuels have spurred many efforts in the quest for finding renewable, alternative sources of fuels, such as biodiesel. Due to its auxiliary functions in areas such as carbon dioxide sequestration and wastewater treatment, the potential of microalgae as a feedstock for biodiesel production has attracted a lot of attention from researchers all over the world. Major improvements have been made from the upstream to the downstream aspects related to microalgae processing. One of the main concerns is the high cost associated with the production of biodiesel from microalgae, which includes drying of the biomass and the subsequent lipid extraction. These two processes can be circumvented by applying direct or in situ transesterification of the wet microalgae biomass, hence substantially reducing the cost. In situ transesterification is considered as a significant improvement to commercially produce biodiesel from microalgae. This review covers the methods used to extract lipids from microalgae and various in situ transesterification methods, focusing on recent developments related to the process. Nevertheless, more studies need to be conducted to further enhance the discussed in situ transesterification methods before implementing them on a commercial scale.

Isolation, mass cultivation, and biodiesel production potential of marine microalgae identified from Bay of Bengal

In this study, marine microalgae were isolated from the Bay of Bengal, and their biodiesel production potential was investigated. Five different strains of microalgae were identified, viz. Nannochloropsis salina (N. salina), Dunaliella salina (D. salina), Chaetoceros calcitrans (C. calcitrans), Tetraselmis chuii (T. chuii), and Euglena sanguinea (E. sanguinea). Further, these stains were mass cultivated in a 250-L bioreactor to assess their biomass production ability. At the end of the exponential phase, algal biomass was harvested for lipid extraction. The fatty acid profile and physico-chemical properties of the lipids were analyzed. It was observed that a maximum of 27.67wt% of lipid was obtained for N. salina followed by D. salina (22.58 wt%), E. sanguinea (21.88 wt%), T. chuii (20.15 wt%), and C. calcitrans (16.25 wt%). Subsequently, the extracted lipids were subjected to single-step esterification and transesterification process to produce biodiesel by using an acid catalyst. The different parameters influencing the reaction such as catalyst concentration, temperature, methanol to lipid molar ratio, and time were investigated. A maximum biodiesel yield of 97, 94, 96, 92, and 92 wt% were obtained for N. salina, D. salina, C. calcitrans, T. chuii, and E. sanguinea, respectively, at the favorable reaction conditions. The fuel properties of biodiesel were analyzed as per the standard protocol and compared with ASTM D6751 standard.

Self-Flocculation as an Efficient Method to Harvest Microalgae: A Mini-Review

The development of clean and renewable biofuels has been of wide concern on the topic of energy and environmental issues. As a kind of biomass energy with great application prospects, microalgae have many advantages and are used in the fields of environmental protection and biofuels as well as food or feed production for humans and animals. However, the high cost of microalgae harvesting is the main bottleneck of industrial production on a large scale. Self-flocculation is a cost-efficient and promising method for harvesting microalgal biomass. This article briefly describes the current commonly used technology for microalgae harvesting, focusing on the research progress of self-flocculation. This article explores the relative mechanisms and influencing factors of self-flocculation and discusses a proposal for the integration of algae cultivation and harvesting as well as the co-cultivation of algae and bacteria in an effort to provide a reference for microalgae harvesting with high efficiency and low cost.

Potential Applications of Native Cyanobacterium Isolate (Arthrospira platensis NIOF17/003) for Biodiesel Production and Utilization of Its Byproduct in Marine Rotifer (Brachionus plicatilis) Production

To achieve strong, successful and commercial aqua-biotechnological microalgae applications, screening, isolation, molecular identification, and physiological characterizations are needed. In the current study, a native cyanobacteria strain Arthrospira platensis NIOF17/003 was isolated from the surface water of El-Khadra Lake, a saline-alkaline lake located in Wadi El-Natrun, Egypt. The cyanobacterium was phylogenetically identified by 16S rRNA molecular marker and deposited in the GenBank database (accession number MW396472). The late exponential phase of A. platensis NIOF17/003 was reached at the 8th day of growth using Zarrouk medium, with a recorded dry weight (DW) of 0.845 g L−1. The isolated strain showed 52% of protein, 14% of carbohydrate, biomass productivity of 143.83 mg L−1 day−1, 8.5% of lipid, and lipid productivity of 14.37 mg L−1 day−1. In general, the values of cetane number, iodine value, cold filter plugging point (52.9, 85.5 g I2/100 g oil, and −2.2 °C, respectively) of the isolated fatty acid methyl esters are in accordance with those suggested by international standards. Besides, applying algal-free lipid (FL) as biodiesel byproduct in the production of rotifer (Brachionus plicatilis) revealed that a 0.6 g L−1 FL significantly increased the rotifer population females carrying eggs, confirming that FL can be used efficiently for B. plicatilis production. The current study concluded that the new isolate A. platensis NIOF17/003 is a promising strain for double sustainable use in biodiesel production and aquaculture feed.

Advancing biodiesel production from microalgae Spirulina sp. by a simultaneous extraction–transesterification process using palm oil as a co-solvent of methanol

Microalgae have been considered as a potential candidate for biodiesel feedstock. Single-stage simultaneous extraction–transesterification process is proposed for simpler and more effective biodiesel conversion. In this study, the experiment of biodiesel production from microalgae Spirulina sp. was performed in a batch-stirred reactor using palm oil as a co-solvent of methanol and catalyzed by potassium hydroxide at a percentage of 1 wt% (w/w of palm oil). The effects of methanol–palm oil molar ratio, palm oil–microalgae weight ratio, and temperature on biodiesel yield were investigated. The results showed that the best biodiesel yield was 85.28% (99.01% of partial biodiesel yield from palm oil and 16.69% of partial biodiesel yield from dry microalgae), obtained at a methanol–palm oil molar ratio of 10:1, a palm oil–microalgae weight ratio of 5:1, and at a temperature of 60°C. Upon comparison, the overall yield increased by 34.59% (37.73% of partial biodiesel yield from palm oil and 13.00% of partial biodiesel yield from dry microalgae) than that of the two-stage (conventional) method. Single-stage simultaneous extraction–transesterification process also reduced the number of unsaturated fatty acid components in biodiesel that will lower the biodiesel quality.

Cell density, Lipidomic profile, and fatty acid characterization as selection criteria in bioprospecting of microalgae and cyanobacterium for biodiesel production

Selection of indigenous and potential algal strain with high lipid content is paramount challenge in the avenues of microalgal biodiesel production. Particularly, hyper lipid producing algae with maximal triacyglycerols (TAGs) content and preferable fatty acid composition is of interest for sustainable biodiesel. Hence, the present study on comparative assessment of Chlorella vulgaris, Scenedesmus sp. and Synechococcus sp. was done in terms of cell density, lipid, TAGs and fatty acid. Higher biomass yield was obtained in Chlorella vulgaris (0.54 gL^-1) on 13th day while maximal lipid content of 36% was observed in Scenedesmus sp. followed by Chlorella vulgaris (33%). Lipidomic analysis revealed higher non-polar lipids inChlorella vulgaris (57%) and Scenedesmus sp. (54%), whereas in Synechococcus sp. 69% polar lipids were present. In fatty acid profile, C24:0 (22.11%) was predominant in Chlorella vulgaris, while C20:0 (31.72%) and C18:2 (22.26%) was prevalent in Scenedesmus sp. and Synechococcus sp. respectively.

Impact of dietary incorporation of Spirulina (Arthrospira platensis) and exogenous enzymes on broiler performance, carcass traits, and meat quality

This study assessed the effect of Spirulina (Arthrospira platensis), individually and in combination with exogenous enzymes, on growth performance, carcass traits, and meat quality of broiler chickens. One hundred and twenty Ross 308 male chickens were allocated into 40 battery brooders, with 3 birds per cage, and fed ad libitum a corn-based diet during the first 21 D of the trial. The experimental period lasted from day 21 to 35, during which birds were fed 4 different diets: a corn-soybean basal diet, taken as the control group, a basal diet containing 15% Spirulina (MA), a basal diet containing 15% Spirulina plus 0.005% Rovabio Excel AP (MAR), and a basal diet containing 15% Spirulina plus 0.01% lysozyme (MAL). Body weight gain (P < 0.001) and feed conversion rate (P < 0.001) were improved in control chickens, when compared with those fed with Spirulina. In addition, Spirulina increased the length of duodenum plus jejunum in relation to the other treatment (P < 0.01). Chickens on the MAL diet showed a considerable increase in digesta viscosity (P < 0.05) compared with the control group. Breast and thigh meats from chickens fed with Spirulina, with or without the addition of exogenous enzymes, had higher values of yellowness (b*) (P < 0.001), total carotenoids (P < 0.001), and saturated fatty acids (P < 0.001), whereas n-3 polyunsaturated fatty acid (P < 0.01) and α-tocopherol (P < 0.001) decreased, when compared with the control. In conclusion, the incorporation of 15% Spirulina in broiler diets, individually or combined with exogenous enzymes, reduced birds' performance through a higher digesta viscosity, which is likely associated with the gelation of microalga indigestible proteins. In addition, cell wall of Spirulina was successfully broken by the addition of lysozyme, but not by Rovabio Excel AP. Therefore, we anticipate that the combination of lysozyme with an exogenous specific peptidase could improve the digestibility of proteins from this microalga and avoid their detrimental gelation.

Catalytic Thermochemical Conversion of Algae and Upgrading of Algal Oil for the Production of High-Grade Liquid Fuel: A Review

The depletion of fossil fuel has drawn growing attention towards the utilization of renewable biomass for sustainable energy production. Technologies for the production of algae derived biofuel has attracted wide attention in recent years. Direct thermochemical conversion of algae obtained biocrude oil with poor fuel quality due to the complex composition of algae. Thus, catalysts are required in such process to remove the heteroatoms such as oxygen, nitrogen, and sulfur. This article reviews the recent advances in catalytic systems for the direct catalytic conversion of algae, as well as catalytic upgrading of algae-derived oil or biocrude into liquid fuels with high quality. Heterogeneous catalysts with high activity in deoxygenation and denitrogenation are preferable for the conversion of algae oil to high-grade liquid fuel. The paper summarized the influence of reaction parameters and reaction routes for the catalytic conversion process of algae from critical literature. The development of new catalysts, conversion conditions, and efficiency indicators (yields and selectivity) from different literature are presented and compared. The future prospect and challenges in general utilization of algae are also proposed.

Lipids extraction from wet Chlorella pyrenoidosa sludge using recycled [BMIM]Cl

In this study, experiments on pretreating one species of microalgae (Chlorella pyrenoidosa) using one kind of ionic liquid (IL) of [BMIM]Cl were conducted. The aim of this work is to evaluate the recycling efficacy of expensive IL solvent for effective cell disruption. It was indicated that the molecular structure of IL was stable during the recycling test. Five times antisolvent precipitation of microalgae debris after lipid extraction using methanol recovered 99.8% IL with the energy consumption of 4.46 MJ per kg dry Chlorella pyrenoidosa. The chromatography was used to separate IL and hydrolysates, resulting in the IL loss below 1.97 g per kg dry Chlorella pyrenoidosa.

Latest development in microalgae-biofuel production with nano-additives

BACKGROUND

Microalgae have been experimented as a potential feedstock for biofuel generation in current era owing to its' rich energy content, inflated growth rate, inexpensive culture approaches, the notable capacity of CO₂ fixation, and O₂ addition to the environment. Currently, research is ongoing towards the advancement of microalgal-biofuel technologies. The nano-additive application has been appeared as a prominent innovation to meet this phenomenon.

MAIN TEXT

The main objective of this study was to delineate the synergistic impact of microalgal biofuel integrated with nano-additive applications. Numerous nano-additives such as nano-fibres, nano-particles, nano-tubes, nano-sheets, nano-droplets, and other nano-structures' applications have been reviewed in this study to facilitate microalgae growth to biofuel utilization. The present paper was intended to comprehensively review the nano-particles preparing techniques for microalgae cultivation and harvesting, biofuel extraction, and application of microalgae-biofuel nano-particles blends. Prospects of solid nano-additives and nano-fluid applications in the future on microalgae production, microalgae biomass conversion to biofuels as well as enhancement of biofuel combustion for revolutionary advancement in biofuel technology have been demonstrated elaborately by this review. This study also highlighted the potential biofuels from microalgae, numerous technologies, and conversion processes. Along with that, the study recounted suitability of potential microalgae candidates with an integrated design generating value-added co-products besides biofuel production.

CONCLUSIONS

Nano-additive applications at different stages from microalgae culture to end-product utilization presented strong possibility in mercantile approach as well as positive impact on the environment along with valuable co-products generation into the near future.

Embedding photosynthetic biorefineries with circular economies: Exploring the waste recycling potential of Arthrospira sp. to produce high quality by-products

This study was conducted with the aim of embedding circular economies (waste recycling) with photosynthetic biorefineries, for production of commercially viable by-products. Since nitrogen source constitute the major input costs for commercial Arthrospira sp. production, the use of nitrogen rich wastewater for Arthrospira sp. cultivation could significantly reduce their production costs. This study evaluated the effects of high concentrations (8.5-120 mM) of alternative nitrogen sources (urea, ammonium and nitrite) on the biochemical, pigment and proteomic profile of Arthrospira sp., under batch and continuous conditions. Arthrospira sp. cells fed with urea were quantified with modified biochemical and proteomic profile compared to the nitrate fed cells. No inhibitory effect of urea was observed on the biomass even at 120 mM. Nitrite fed cells exhibited comparable biochemical and proteomic profiles as nitrate fed cells. These results clearly indicated at the possibility of using urea rich wastewater streams for profitable cultivation of Arthrospira sp.

Assessment of transient effects of alternative nitrogen sources in continuous cultures of Arthrospira sp. using proteomic, modeling and biochemical tools

The ability of cyanobacterium Arthrospira sp. to assimilate waste nitrogen sources (ammonium and urea) makes it an important candidate for wastewater management. The aim of this work was to evaluate a cultivation approach based on continuous-transitional-feeding regime (nitrate-ammonium-nitrate) in a photobioreactor to assess the effects of ammonium salts on Arthrospira sp. PCC 8005 metabolism. Using a comprehensive biochemical, proteomic and stoichiometric profiling of biomass, this study demonstrated that the proposed cultivation approach could increase the proteins and pigments yields by 20-30%, compared to the respective yields obtained from wild-type Arthrospira sp. strain A light-energy-transfer model was used to predict the biomass and oxygen productivities of Arthrospira sp. cultivated under transitional-feeding regime. 95 ± 2% match was observed between the experimental and simulated productivities. This study thus opened new avenues for use of ammonium rich wastewater for commercial production of high value pigments, biofuel and bioplastics using Arthrospira sp.

Changes in Microcystis aeruginosa cell integrity and variation in microcystin-LR and proteins during Tanfloc flocculation and floc storage

The objective of this study was to determine the influence of Tanfloc on Microcystis aeruginosa cell integrity, microcystin-LR (MC-LR), and proteins during flocculation and floc storage. The effects of Tanfloc addition, stirring, and floc storage time were considered to minimize cell damage and the release of MC-LR and proteins. Optimal flocculation conditions (Tanfloc dosage 10.42 mg L^-1, rapid agitation for 0.36 min at 568.88 rpm and slow agitation for 14.14 min at 12.1 rpm) were obtained using the response surface methodology. Up to 98.9% of the M. aeruginosa cells were removed intact at low Tanfloc dosage. During floc storage, Tanfloc initially protected the cells. After 8 d, large-scale cell lysis occurred because Tanfloc had substantially decomposed. Nevertheless, Tanfloc also extended the extracellular MC-LR and protein release time to 8 d. This delay ensured adequate time to decontaminate sludge containing the algae, thereby reducing the risk of secondary pollution. In addition, the low cost of Tanfloc facilitates its widespread application in the management of harmful algal blooms.