Recovery of renewable aromatic and aliphatic hydrocarbon resources from microwave pyrolysis/co-pyrolysis of agro-residues and plastics wastes

Recent advances in liquid fuel production from plastic waste via pyrolysis: Emphasis on polyolefins and polystyrene

The management of plastic waste (PW) has become an indispensable worldwide issue because of the enhanced accumulation and environmental impacts of these waste materials. Thermo-catalytic pyrolysis has been proposed as an emerging technology for the valorization of PW into value-added liquid fuels. This review provides a comprehensive investigation of the latest advances in thermo-catalytic pyrolysis of PW for liquid fuel generation, by emphasizing polyethylene, polypropylene, and polystyrene. To this end, the current strategies of PW management are summarized. The various parameters affecting the thermal pyrolysis of PW (e.g., temperature, residence time, heating rate, pyrolysis medium, and plastic type) are discussed, highlighting their significant influence on feed reactivity, product yield, and carbon number distribution of the pyrolysis process. Optimizing these parameters in the pyrolysis process can ensure highly efficient energy recovery from PW. In comparison with non-catalytic PW pyrolysis, catalytic pyrolysis of PW is considered by discussing mechanisms, reaction pathways, and the performance of various catalysts. It is established that the introduction of either acid or base catalysts shifts PW pyrolysis from the conventional free radical mechanism towards the carbonium ion mechanism, altering its kinetics and pathways. This review also provides an overview of PW pyrolysis practicality for scaling up by describing techno-economic challenges and opportunities, environmental considerations, and presenting future outlooks in this field. Overall, via investigation of the recent research findings, this paper offers valuable insights into the potential of thermo-catalytic pyrolysis as an emerging strategy for PW management and the production of liquid fuels, while also highlighting avenues for further exploration and development.

Conversion of waste polystyrene into valuable aromatic hydrocarbons via microwave-assisted pyrolysis

The prime objective of the current research work was to understand the role of microwave-assisted pyrolysis for the upgradation of expanded polystyrene (EPS) waste into valuable aromatic hydrocarbons. Ethyl acetate solvent was used to dissolve the EPS to enhance the homogeneous dispersion of EPS with susceptor particles. Biochar obtained from the pyrolysis was used as a susceptor. The design of experiments method was used to understand the role of microwave power (300 W, 450 W, and 600 W) and susceptor quantity (5 g, 10 g, and 15 g) in the pyrolysis process. The pyrolysis was conducted till the temperature reached up to 600 °C, and this temperature was achieved in the time interval of 14-38 min based on the experimental conditions. The obtained average heating rates varied in the range of 15 to 41 °C/min to attain the pyrolysis temperature. The EPS feed was converted into char (~ 2.5 wt.%), oil (51 to 60 wt.%), and gaseous (37 to 47 wt.%) products. The specific microwave energy (J/g) was calculated to know the energy requirement; it increased with an increase in susceptor quantity and microwave power, whereas specific microwave power (W/g) was a function of microwave power and increased from 15 to 30 W/g. The predicted values calculated using the model equations closely matched the actual values showing that the developed model equations via optimization had a good fit. The obtained pyrolysis oil physicochemical properties including viscosity (1 to 1.4 cP), density (990 to 1030 kg/m³), heating value (39 to 42 MJ/kg), and flash point (98 to 101 °C) were thoroughly analyzed. The pyrolysis oil was rich in aromatic hydrocarbons and it was predominantly composed of styrene, cyclopropyl methylbenzene, and alkylbenzene derivates.

Breakdown of biomass for energy applications using microwave pyrolysis: A technological review

The agricultural industry faces a permanent increase in waste generation, which is associated with the fast-growing population. Due to the environmental hazards, there is a paramount demand for generating electricity and value-added products from renewable sources. The selection of the conversion method is crucial to develop an eco-friendly, efficient and economically viable energy application. This manuscript investigates the influencing factors that affect the quality and yield of the biochar, bio-oil and biogas during the microwave pyrolysis process, evaluating the biomass nature and diverse combinations of operating conditions. The by-product yield depends on the intrinsic physicochemical properties of biomass. Feedstock with high lignin content is favourable for biochar production, and the breakdown of cellulose and hemicellulose leads to higher syngas formation. Biomass with high volatile matter concentration promotes the generation of bio-oil and biogas. The pyrolysis system's conditions of input power, microwave heating suspector, vacuum, reaction temperature, and the processing chamber geometry were influence factors for optimising the energy recovery. Increased input power and microwave susceptor addition lead to high heating rates, which were beneficial for biogas production, but the excess pyrolysis temperature induce a reduction of bio-oil yield.

Chemical Upcycling of Waste Plastics to High Value-Added Products via Pyrolysis: Current Trends, Future Perspectives, and Techno-Feasibility Analysis

Chemical upcycling of waste plastics into high-value-added products is one of the most effective, cost-efficient, and environmentally beneficial solutions. Many studies have been published over the past few years on the topic of recycling plastics into usable materials through a process called catalytic pyrolysis. There is a significant research gap that must be bridged in order to use catalytic pyrolysis of waste plastics to produce high-value products. This review focuses on the enhanced catalytic pyrolysis of waste plastics to produce jet fuel, diesel oil, lubricants, aromatic compounds, syngas, and other gases. Moreover, the reaction mechanism, a brief and critical comparison of different catalytic pyrolysis studies, as well as the techno-feasibility analysis of waste plastic pyrolysis and the proposed catalytic plastic pyrolysis setup for commercialization is also covered.

Effects of microwave and plastic content on the sulfur migration during co-pyrolysis of biomass and plastic

In order to reduce the risks of sulfur-containing contaminants present in biofuels, the effects of microwave and content of hydrogen donor on the cracking of C-S bonds and the migration of sulfur were studied by co-pyrolysis of biomass and plastic. The synergistic mechanism of microwave and hydrogen donor was explored from the perspective of deducing the evolution of sulfur-containing compounds based on microwave thermogravimetric analysis. By combining temperature-weight curves, it was found that microwaves and hydrogen radicals promoted the cracking of sulfur-containing compounds and increased the mass loss of biomass during pyrolysis. The mixing ratio of hydrogen donor (plastic) was the key parameter resulting in the removal of sulfur from oil. By adjusting the mixing ratio, the yield of co-pyrolyzed oil was three times higher than that of cow dung pyrolysis alone and the relative removal rate of sulfur reached 73.67%. The relative content of sulfur in the oil was reduced by 73.77% due to the escape of sulfur-containing gases (H₂S, COS and C₂H₅SH) and the formation of sulfate crystals in the char. Microwave selectively heated sulfur-containing organics and hydrogen radicals stimulated the breaking of C-S bonds, which improved the cracking efficiency of the oil. This breaking will provide a theoretical and technological reference for the environmentally friendly treatment of biomass and biofuels.

Cadmium removal from aqueous solution by blended bamboo sawdust/rice-husk biochar; optimization of influencing parameters

This study attempted to investigate the adsorptive potential of blended bamboo (Oxytenanthera abyssinica) sawdust/rice husk (BSD/RH) at a ratio of 1:1 carbonized at 400 °C for the sorption of cadmium ions from synthetic solutions in batch mode. The Box-Behnken Design in response surface methodology (RSM) was used to achieve the best removal efficiency and adsorption capacity of the biochar. With a p-value of 0.0001, the initial Cd2+ concentration and adsorbent dose were discovered to be the most significant parameters controlling the adsorption capacity and removal efficiency of Cd2+ from the solution. At a pH of 8.95, ionic strength of 0.020 mol/L KNO3, a contact time of 15 min, an initial concentration of 200 mg/L, and an adsorbent dose of 0.5 g, the optimum Cd2+ removal and adsorption capacity of 99.97% and 358.65 mg/g, respectively, were obtained. The optimized conditions were later used to determine the removal efficiency and adsorption capacity of pristine biochars of rice husk and bamboo sawdust, which were found to be 79.8% and 83.7%, respectively. This finding indicates the potential for using biosorbent derived from blended feedstock materials to remove heavy metals such as cadmium.

Sustainable Environmental Assessment of Waste-to-Energy Practices: Co-Pyrolysis of Food Waste and Discarded Meal Boxes

The reuse of biomass waste is conducive to the recovery of resources and can solve the pollution problem caused by incineration and landfill. For this reason, the thermogravimetric analyzer (TGA) was used to study the pyrolysis of the mushroom sticks (MS) and discarded meal boxes at different heating rates (10 °C·min^-1, 20 °C·min^-1, 30 °C·min^-1). The statistical analysis showed that the factors of pyrolysis temperature and particle size had a greater effect, while the heating rate was significant. The TGA revealed that the maximum weight loss rate of the co-pyrolysis of MS and discarded meal boxes increased with the rise of the heating rate, the temperature at which the pyrolysis started and ended increased, and the thermal weight loss displayed a hysteresis phenomenon. By comparing the theoretical heat weight loss curves with the experimental curves, a synergistic effect of the co-pyrolysis process between MS and discarded meal boxes was demonstrated, and the co-pyrolysis process resulted in a reduction in the solid residue content of the products. The Coats-Redfern method was used to fit the pyrolysis process of MS and discarded meal boxes, which applied the first-order kinetic model to describe the main process of pyrolysis and obtained the reaction activation energy between 43 and 45 kJ·mol^-1. The results indicated that co-pyrolysis of MS and discarded meal boxes could decrease the activation energy of the reaction, make the reaction easier, promote the degree of pyrolysis reaction, reduce the generation of pollutants, and provide a theoretical basis for the recycling and energy utilization of MS and discarded meal boxes.

Upcycling Polystyrene

Several environmental and techno-economic assessments highlighted the advantage of placing polystyrene-based materials in a circular loop, from production to waste generation to product refabrication, either following the mechanical or thermochemical routes. This review provides an assortment of promising approaches to solving the dilemma of polystyrene waste. With a focus on upcycling technologies available in the last five years, the review first gives an overview of polystyrene, its chemistry, types, forms, and varied applications. This work presents all the stages that involve polystyrene's cycle of life and the properties that make this product, in mixtures with other polymers, command a demand on the market. The features and mechanical performance of the studied materials with their associated images give an idea of the influence of recycling on the structure. Notably, technological assessments of elucidated approaches are also provided. No single approach can be mentioned as effective per se; hybrid technologies appear to possess the highest potential. Finally, this review correlates the amenability of these polystyrene upcycling methodologies to frontier technologies relating to 3D printing, human space habitation, flow chemistry, vertical farming, and green hydrogen, which may be less intuitive to many.

Analysis of pyrolysis index and reaction mechanism in microwave-assisted ex-situ catalytic co-pyrolysis of agro-residual and plastic wastes

Catalytic and non-catalytic microwave-assisted co-pyrolysis of biomass with plastics was performed to understand the interactions. An ex-situ configuration was adopted for performing catalytic co-pyrolysis experiments with ZSM-5 as a catalyst. Co-pyrolysis promoted cracking of vapors resulting in enhanced gas yields. ZSM-5 further enhanced the secondary cracking which resulted in low oil yields. The oil fraction collected from the pyrolysis of plastics was rich in hydrocarbons, whereas biomass pyrolysis led to the formation of oxygenated compounds in the oil. A plausible reaction mechanism scheme is proposed to understand the formation of major pyrolysis products via different pathways during different pyrolysis processes investigated. Also, a new parameter, the pyrolysis index is introduced to understand the pyrolysis intensity by utilizing the feedstock conversion, pyrolysis time, heating value, mass of feedstock, and energy consumption. The value of the pyrolysis index was found to be higher for plastics pyrolysis than biomass pyrolysis. Co-pyrolysis further increased the pyrolysis index due to the synergistic interactions.

Current Trends in Waste Plastics’ Liquefaction into Fuel Fraction: A Review

Polymers and plastics are crucial materials in many sectors of our economy, due to their numerous advantages. They also have some disadvantages, among the most important are problems with the recycling and disposal of used plastics. The recovery of waste plastics is increasing every year, but over 27% of plastics are landfilled. The rest is recycled, where, unfortunately, incineration is still the most common management method. From an economic perspective, waste management methods that lead to added-value products are most preferred—as in the case of material and chemical recycling. Since chemical recycling can be used for difficult wastes (poorly selected, contaminated), it seems to be the most effective way of managing these materials. Moreover, as a result this of kind of recycling, it is possible to obtain commercially valuable products, such as fractions for fuel composition and monomers for the reproduction of polymers. This review focuses on various liquefaction technologies as a prospective recycling method for three types of plastic waste: PE, PP and PS.

Pyrolysis of waste oils for the production of biofuels: A critical review

The application of waste oils as pyrolysis feedstocks to produce high-grade biofuels is receiving extensive attention, which will diversify energy supplies and address environmental challenges caused by waste oils treatment and fossil fuel combustion. Waste oils are the optimal raw materials to produce biofuels due to their high hydrogen and volatile matter content. However, traditional disposal methods such as gasification, transesterification, hydrotreating, solvent extraction, and membrane technology are difficult to achieve satisfactory effects owing to shortcomings like enormous energy demand, long process time, high operational cost, and hazardous material pollution. The usage of clean and safe pyrolysis technology can break through the current predicament. The bio-oil produced by the conventional pyrolysis of waste oils has a high yield and HHV with great potential to replace fossil fuel, but contains a high acid value of about 120 mg KOH/g. Nevertheless, the application of CaO and NaOH can significantly decrease the acid value of bio-oil to close to zero. Additionally, the addition of coexisting bifunctional catalyst, SBA-15@MgO@Zn in particular, can simultaneously reduce the acid value and positively influence the yield and quality of bio-oil. Moreover, co-pyrolysis with plastic waste can effectively save energy and time, and improve bio-oil yield and quality. Consequently, this paper presents a critical and comprehensive review of the production of biofuels using conventional and advanced pyrolysis of waste oils.

Conversion of plastic waste into fuels: A critical review

Plastic wastes have posed serious threats to the environment, including decrease of soil nutrient effectiveness and agricultural production as well as emerge of ecological instability. Fuel conversion from plastic waste is regarded as a promising strategy for its disposal and energy utilization. Plastic wastes can be converted into target fuels by adjusting cracking of chemical bonds. Currently, numerous technologies regarding fuel conversion from plastic wastes have been reported, including conventional pyrolysis, novel heat treatment and advanced oxidation. However, systematic summary and comparative analysis of different technologies are still scarcely reported. In this review, fuel conversion from plastic wastes was summarized comprehensively, highlighting novel heat treatment and advanced oxidation technologies reported in recent years. Furthermore, the superiority and drawbacks of each technology were analyzed, and future prospects of technology application were proposed. With lower reaction temperature and higher-value fuel, novel heat treatment of plastics is more popular than traditional one. Advanced oxidation can be controlled to convert plastics into fuels under room temperature and pressure, guiding the new normal in energy utilization of plastic wastes. This review aims to provide inspiration for energy utilization of solid waste, addressing the issues of white pollution and energy shortage.

Recent advances of thermochemical conversion processes for biorefinery

Lignocellulosic biomass is one of the most promising renewable resources and can replace fossil fuels via various biorefinery processes. Through this study, we addressed and analyzed recent advances in the thermochemical conversion of various lignocellulosic biomasses. We summarized the operation conditions and results related to each thermochemical conversion processes such as pyrolysis (torrefaction), hydrothermal treatment, gasification and combustion. This review indicates that using thermochemical conversion processes in biorefineries is techno-economically feasible, easy, and effective compared with biological processes. The challenges experienced in thermochemical conversion processes are also presented in this study for better understanding the future of thermochemical conversion processes for biorefinery. With the aid of artificial intelligence and machine learning, we can reduce time-consumption and experimental work for bio-oil production and syngas production processes.

Microwave-assisted co-pyrolysis of chlorella vulgaris and polypropylene: Characteristic and product distribution analyses

The co-pyrolysis characteristics and product yield of Chlorella vulgaris (CV) and polypropylene (PP) under different mixing ratios (10:0, 8:2, 6:4, 5:5, 4:6, 2:8 and 0:10) were studied by microwave oven. Then the effects of different graphite (GP) additions (10%, 20%, 30% and 40%) on the optimum mixing ratio of CV and PP were investigated. The composition of bio-oil was analyzed by GC-MS. The results indicated that the C8P2 (CV/PP = 8:2) group had the best pyrolysis characteristics. The maximum weight loss rate (R_m) and average weight loss rate (R_v) of the C8P2 with 30% GP addition achieved the peak value. In the absence of GP, compared with C10P0 group, the contents of nitrogen compounds in bio-oil of the C8P2 group decreased by 21.58%. After adding GP to the C8P2 group, the nitrogen compounds in bio-oil of 30% GP group was 1.93% lower than that in 0% GP group.

Upgrading of Coffee Biocrude Oil Produced by Pyrolysis of Spent Coffee Grounds: Behavior of Fatty Acids in Supercritical Ethanol Reaction and Catalytic Cracking

Spent coffee grounds contain lipids (fatty acids) in addition to cellulose, hemicellulose, and lignin. The reaction process for upgrading biocrude oil produced from spent coffee grounds is different from that followed for upgrading biomass pyrolysis oil, such as processes that utilize sawdust. The feasibility of upgrading coffee biocrude oil through a supercritical ethanol reaction with plastic pyrolysis oil and through catalytic cracking for the improvement of the undesirable properties of biocrude oil, caused by the presence of oxygenated compounds, was evaluated. The initial oxygen content of the coffee biocrude oil was 16.9 wt%. The oil comprised a total content of 40.9% fatty acids, as found by analyzing the GC-MS peak area. After the supercritical ethanol reaction at 340 ∘C, the oxygen content was decreased to 9.9 wt%. When the MgNiMo/AC catalyst was applied to the supercritical reaction, the oxygen content was further decreased to 8.5 wt%. The esterification of the fatty acids in the biocrude oil with ethanol converted them to esters. After the supercritical reaction of coffee biocrude oil with plastic pyrolysis oil (1:2 (w/w)), the oxygen content was 6.4 wt%. After the catalytic cracking of the biocrude oil by Ni/MCM-41 at 400 ∘C, the fatty acids were converted to hydrocarbons, C9 to C21, and the oxygen content decreased to a final value of 2.8 wt%.