Food waste valorization: Energy production using novel integrated systems

Comparison of Different Pretreatment Processes Envisaging the Potential Use of Food Waste as Microalgae Substrate

A significant fraction of the food produced worldwide is currently lost or wasted throughout the supply chain, squandering natural and economic resources. Food waste valorization will be an important necessity in the coming years. This work investigates the ability of food waste to serve as a viable nutritional substrate for the heterotrophic growth of Chlorella vulgaris. The impact of different pretreatments on the elemental composition and microbial contamination of seven retail food waste mixtures was evaluated. Among the pretreatment methods applied to the food waste formulations, autoclaving was able to eliminate all microbial contamination and increase the availability of reducing sugars by 30%. Ohmic heating was also able to eliminate most of the contaminations in the food wastes in shorter time periods than autoclave. However, it has reduced the availability of reducing sugars, making it less preferable for microalgae heterotrophic cultivation. The direct utilization of food waste containing essential nutrients from fruits, vegetables, dairy and bakery products, and meat on the heterotrophic growth of microalgae allowed a biomass concentration of 2.2 × 108 cells·mL-1, being the culture able to consume more than 42% of the reducing sugars present in the substrate, thus demonstrating the economic and environmental potential of these wastes.

3D-Printable Sustainable Bioplastics from Gluten and Keratin

Bioplastic films comprising both plant- and animal-derived proteins have the potential to integrate the optimal characteristics inherent to the specific domain, which offers enormous potential to develop polymer alternatives to petroleum-based plastic. Herein, we present a facile strategy to develop hybrid films comprised of both wheat gluten and wool keratin proteins for the first time, employing a ruthenium-based photocrosslinking strategy. This approach addresses the demand for sustainable materials, reducing the environmental impact by using proteins from renewable and biodegradable sources. Gluten film was fabricated from an alcohol-water mixture soluble fraction, largely comprised of gliadin proteins. Co-crosslinking hydrolyzed low-molecular-weight keratin with gluten enhanced its hydrophilic properties and enabled the tuning of its physicochemical properties. Furthermore, the hierarchical structure of the fabricated films was studied using neutron scattering techniques, which revealed the presence of both hydrophobic and hydrophilic nanodomains, gliadin nanoclusters, and interconnected micropores in the matrix. The films exhibited a largely (>40%) β-sheet secondary structure, with diminishing gliadin aggregate intensity and increasing micropore size (from 1.2 to 2.2 µm) with an increase in keratin content. The hybrid films displayed improved molecular chain mobility, as evidenced by the decrease in the glass-transition temperature from ~179.7 °C to ~173.5 °C. Amongst the fabricated films, the G14K6 hybrid sample showed superior water uptake (6.80% after 30 days) compared to the pristine G20 sample (1.04%). The suitability of the developed system for multilayer 3D printing has also been demonstrated, with the 10-layer 3D-printed film exhibiting >92% accuracy, which has the potential for use in packaging, agricultural, and biomedical applications.

Multiscale Process Intensification of Waste Valorization Reactions

ConspectusThe central theme of this Account is the development of intensified and sustainable chemical processes for the sequestration of CO2 in synergism with the utilization of wastes of industrial, urban, and agricultural origins. A challenge when working with solid waste-fluid reactions is that mass transfer limitations across solid-liquid, solid-gas, and gas-liquid interfaces and unfavorable thermodynamics lead to slow reaction rates, incomplete reaction conversions, high energy expenditure and processing costs, and inadequate product properties. The traditional macroscale approaches to overcoming slurry reaction limitations can be effective; however, they come at a cost to the environment. In the treatment or valorization of low-grade and waste resources, such conventional approaches are often unfeasible on an industrial scale. Sustainable solutions are thus needed.In the last six years, we have been exploring and developing approaches to overcoming reaction rate limitations of slurry reactions of environmental relevance by concurrently applying process intensification strategies and multiscale engineering approaches. The scientific approach has relied on laboratory-scale experiments to test and refine the devised multiscale process intensification strategies, with thermodynamic and computational modeling work supporting the experimental work and with advanced characterization techniques being used to elucidate reaction and transport mechanisms and aid the development of nanoscale reaction models and micro- and macroscale process models. The research streams, associated with the four key references, discussed next are (a) brine carbonation; (b) mineral carbonation and enhanced weathering; (c) process intensification and integration; and (d) characterization techniques.Within the four research streams, a number of mineral carbonation processes have been investigated and can be classified as (i) ambient weathering and carbonation; (ii) gas-(wet) solid accelerated carbonation; (iii) aqueous accelerated carbonation; (iv) supercritical accelerated carbonation; and (v) CO2 mineralization from brine. In some cases, the research was aimed at producing valuable products with reduced environmental risk or a reduced carbon footprint, such as an organomineral fertilizer and zeolites. In other cases, the aim was to assess the reactivity of minerals to match the right feedstock with the right carbonation process, in view of maximizing net carbon sequestration. There were also cases where the carbonation process was reimagined by the use of innovative reaction conditions, reactors, and reagents. The experience with accelerated weathering and carbonation in engineered processes has been translated into the field of enhanced rock weathering (ERW) in agriculture, where the multidisciplinary approach used has served to advance ERW science and technology in ways that have had a resounding effect on recent commercial deployment.The completed research serves to encourage the adoption of process intensification technologies in place of conventional processes, in industry and among the research community, and to catalyze the development of the types of sustainable processes required by the chemical, metallurgical, and minerals industries (which are critical to the green transition) to reduce their environmental impact and carbon emissions. Moreover, the multiscale process intensification approaches developed may also be extended to other industrial, urban, and agricultural processes where the reduction of energy intensity, carbon intensity, and environmental footprint could be achieved.

Continuous lactate-driven dark fermentation of restaurant food waste: Process characterization and new insights on transient feast/famine perturbations

The effect of hydraulic retention time (HRT) on the continuous lactate-driven dark fermentation (LD-DF) of food waste (FW) was investigated. The robustness of the bioprocess against feast/famine perturbations was also explored. The stepwise HRT decrease from 24 to 16 and 12 h in a continuously stirred tank fermenter fed with simulated restaurant FW impacted on hydrogen production rate (HPR). The optimal HRT of 16 h supported a HPR of 4.2 L H₂/L-d. Feast/famine perturbations caused by 12-h feeding interruptions led to a remarkable peak in HPR up to 19.2 L H₂/L-d, albeit the process became stable at 4.3 L H₂/L-d following perturbation. The occurrence of LD-DF throughout the operation was endorsed by metabolites analysis. Particularly, hydrogen production positively correlated with lactate consumption and butyrate production. Overall, the FW LD-DF process was highly sensitive but resilient against transient feast/famine perturbations, supporting high-rate HPRs under optimal HRTs.

Intelligent approaches for sustainable management and valorisation of food waste

Food waste (FW) is a severe environmental and social concern that today's civilization is facing. Therefore, it is necessary to have an efficient and sustainable solution for managing FW bioprocessing. Emerging technologies like the Internet of Things (IoT), Artificial Intelligence (AI), and Machine Learning (ML) are critical to achieving this, in which IoT sensors' data is analyzed using AI and ML techniques, enabling real-time decision-making and process optimization. This work describes recent developments in valorizing FW using novel tactics such as the IoT, AI, and ML. It could be concluded that combining IoT, AI, and ML approaches could enhance bioprocess monitoring and management for generating value-added products and chemicals from FW, contributing to improving environmental sustainability and food security. Generally, a comprehensive strategy of applying intelligent techniques in conjunction with government backing can minimize FW and maximize the role of FW in the circular economy toward a more sustainable future.

Oleate Impacts on Acetoclastic and Hydrogenotrophic Methanogenesis under Mesophilic and Thermophilic Conditions

This study investigated oleate inhibition concentration on mesophilic and thermophilic sludge by utilizing acetate and H2/CO2 (80:20, v/v) as substrate, respectively. In addition, another batch experiment was carried out to explore the influence of oleate loads (mM-oleate/g-VS) on methane production. Generally, the mesophilic anaerobic system was more stable than the thermophilic system, which embodied higher microbial abundance, higher methane yield, and higher oleate tolerance. Furthermore, this study provides a possible methanogenic pathway impacted by oleate under mesophilic and thermophilic conditions according to functional microbial composition. Lastly, this paper provides noticeable and avoidable oleate concentrations and loads under different experimental conditions as a guide for future anaerobic bioreactors of lipidic waste biodegradation.

A comprehensive review on the advances of bioproducts from biomass towards meeting net zero carbon emissions (NZCE)

This review investigates the development of bioproducts from biomass and their contribution towards net zero carbon emissions. The promising future of biomasses conversion techniques to produce bioproducts was reviewed. The advances in anaerobic digestion as a biochemical conversion technique have been critically studied and contribute towards carbon emissions mitigation. Different applications of microalgae biomass towards carbon neutrality were comprehensively discussed, and several research findings have been tabulated in this review. The carbon footprints of wastewater treatment plants were studied, and bioenergy utilisation from sludge production was shown to mitigate carbon footprints. The carbon-sinking capability of microalgae has also been outlined. Furthermore, integrated conversion processes have shown to enhance bioproducts generation yield and quality. The anaerobic digestion/pyrolysis integrated process was promising, and potential substrates have been suggested for future research. Lastly, challenges and future perspectives of bioproducts were outlined for a contribution towards meeting carbon neutrality.

Hydrothermal carbonization of food waste as sustainable energy conversion path

Every day, a large amount of food waste (FW) is released into the environment, causing financial loss and unpredictable consequences in the world, highlighting the urgency of finding a suitable approach to treating FW. As moisture content makes up 75% of the FW, hydrothermal carbonization (HTC) is a beneficial process for the treatment of FW since it does not require extensive drying. Moreover, the process is considered favorable for carbon sequestration to mitigate climate change in comparison with other processes because the majority of the carbon in FW is integrated into hydrochar. In this work, the reaction mechanism and factors affecting the HTC of FW are scrutinized. Moreover, the physicochemical properties of products after the HTC of FW are critically presented. In general, HTC of FW is considered a promising approach aiming to attain simultaneously-two core benefits on economy and energy in the sustainable development strategy.

Integrated biorefineries for repurposing of food wastes into value-added products

Food waste (FW) generated through various scenarios from farm to fork causes serious environmental problems when either incinerated or disposed inappropriately. The presence of significant amounts of carbohydrates, proteins, and lipids enable FW to serve as sustainable and renewable feedstock for the biorefineries. Implementation of multiple substrates and product biorefinery as a platform could pursue an immense potential of reducing costs for bio-based process and improving its commercial viability. The review focuses on conversion of surplus FW into range of value-added products including biosurfactants, biopolymers, diols, and bioenergy. The review includes in-depth description of various types of FW, their chemical and nutrient compositions, current valorization techniques and regulations. Further, it describes limitations of FW as feedstock for biorefineries. In the end, review discuss future scope to provide a clear path for sustainable and net-zero carbon biorefineries.

The Application of Metagenomics to Study Microbial Communities and Develop Desirable Traits in Fermented Foods

The microbial communities present within fermented foods are diverse and dynamic, producing a variety of metabolites responsible for the fermentation processes, imparting characteristic organoleptic qualities and health-promoting traits, and maintaining microbiological safety of fermented foods. In this context, it is crucial to study these microbial communities to characterise fermented foods and the production processes involved. High Throughput Sequencing (HTS)-based methods such as metagenomics enable microbial community studies through amplicon and shotgun sequencing approaches. As the field constantly develops, sequencing technologies are becoming more accessible, affordable and accurate with a further shift from short read to long read sequencing being observed. Metagenomics is enjoying wide-spread application in fermented food studies and in recent years is also being employed in concert with synthetic biology techniques to help tackle problems with the large amounts of waste generated in the food sector. This review presents an introduction to current sequencing technologies and the benefits of their application in fermented foods.

Understanding the management of household food waste and its engineering for sustainable valorization- A state-of-the-art review

Increased urbanization and industrialization accelerated demand for energy, large-scale waste output, and negative environmental consequences. Therefore, the implementation of an effective solid-waste-management (SWM) policy for the handling of food waste is of great importance. The global food waste generation is estimated at about 1.6 gigatons/yr which attributes to an economic revenue of 750 billion USD. It can be converted into high-value enzymes, surfactants, Poly-hydroxybutyrate, biofuels, etc. However, the heterogeneous composition of food with high organic load and varying moisture content makes their transformation into value-added products difficult. This review aims to bring forth the possibilities and repercussions of food waste management. The socio-economic challenges related to SWM are comprehensively discussed particularly in terms of environmental concern. The engineering aspect in the collection, storage, and biotransformation of food waste into useful value-added products such as biofuels, advanced biomaterials, bioactive compounds, and platform chemicals are critically reviewed for efficient food waste management.

Sustainable utilization of pineapple wastes for production of bioenergy, biochemicals and value-added products: A review

Agricultural residues play a pivotal role in meeting the growing energy and bulk chemicals demand and food security of society. There is global concern about the utilization of fossil-based fuels and chemicals which create serious environmental problems. Biobased sustainable fuels can afford energy and fuels for future generations. Agro-industrial waste materials can act as the alternative way for generating bioenergy and biochemicals strengthening low carbon economy. Processing of pineapple generates about 60% of the weight of the original pineapple fruit in the form of peel, core, crown end, and pomace that can be converted into bioenergy sources like bioethanol, biobutanol, biohydrogen, and biomethane along with animal feed and vermicompost as described in this paper. This paper also explains about bioconversion process towards the production of various value-added products such as phenolic anti-oxidants, bromelain enzyme, phenolic flavour compounds, organic acids, and animal feed towards bioeconomy.

Biochemical biorefinery: A low-cost and non-waste concept for promoting sustainable circular bioeconomy

The transition from a fossil-based linear economy to a circular bioeconomy is no longer an option but rather imperative, given worldwide concerns about the depletion of fossil resources and the demand for innovative products that are ecocompatible. As a critical component of sustainable development, this discourse has attracted wide attention at the regional and international levels. Biorefinery is an indispensable technology to implement the blueprint of the circular bioeconomy. As a low-cost, non-waste innovative concept, the biorefinery concept will spur a myriad of new economic opportunities across a wide range of sectors. Consequently, scaling up biorefinery processes is of the essence. Despite several decades of research and development channeled into upscaling biorefinery processes, the commercialization of biorefinery technology appears unrealizable. In this review, challenges limiting the commercialization of biorefinery technologies are discussed, with a particular focus on biofuels, biochemicals, and biomaterials. To counteract these challenges, various process intensification strategies such as consolidated bioprocessing, integrated biorefinery configurations, the use of highly efficient bioreactors, simultaneous saccharification and fermentation, have been explored. This study also includes an overview of biomass pretreatment-generated inhibitory compounds as platform chemicals to produce other essential biocommodities. There is a detailed examination of the technological, economic, and environmental considerations of a sustainable biorefinery. Finally, the prospects for establishing a viable circular bioeconomy in Nigeria are briefly discussed.

Effect of Food Waste Condensate Concentration on the Performance of Microbial Fuel Cells with Different Cathode Assemblies

The aim of this study is to examine the effect of food waste condensate concentration (400–4000 mg COD/L) on the performance of two microbial fuel cells (MFCs). Food waste condensate is produced after condensing the vapors that result from drying and shredding of household food waste (HFW). Two identical single-chamber MFCs were constructed with different cathodic assemblies based on GoreTex cloth (Cell 1) and mullite (Cell 2) materials. Linear sweep voltammetry (LSV) and electrochemical impedance spectroscopy (EIS) measurements were carried out to measure the maximum power output and the internal resistances of the cells. High COD removal efficiencies (>86%) were observed in all cases. Both cells performed better at low initial condensate concentrations (400–600 mg COD/L). Cell 1 achieved maximum electricity yield (1.51 mJ/g COD/L) at 500 mg COD/L and maximum coulombic efficiency (6.9%) at 400 mg COD/L. Cell 2 achieved maximum coulombic efficiency (51%) as well as maximum electricity yield (25.9 mJ/g COD/L) at 400 mg COD/L. Maximum power was observed at 600 mg COD/L for Cell 1 (14.2 mW/m2) and Cell 2 (14.4 mW/m2). Impedance measurements revealed that the charge transfer resistance and the solution resistance increased significantly with increasing condensate concentration in both cells.

Advances in production of bioplastics by microalgae using food waste hydrolysate and wastewater: A review

Microalgae have emerged as an effective dual strategy for bio-valorisation of food processing wastewater and food waste hydrolysate which favours microalgae cultivation into producing value-added by products mainly lipids, carbohydrates, and proteins to the advantages of bioplastic production. Moreover, various microalgae have successfully removed high amount of organic pollutants from food processing wastewater prior discharging into the environment. Innovation of microalgae cultivating in food processing wastewater greatly reduced the cost of wastewater treatment compared to conventional approach in terms of lower carbon emissions, energy consumption, and chemical usage while producing microalgae biomass which can benefit low-cost fertilizer and bioplastic applications. The study on several microalgae species has all successfully grown on food waste hydrolysates showing high exponential growth rate and biomass production rich in proteins, lipids, carbohydrates, and fatty acids. Multiple techniques have been implemented for the extraction of food wastes to be incorporate into the bioplastic production.

Sustainable blueberry waste recycling towards biorefinery strategy and circular bioeconomy: A review

Waste valorization using biological methods for value addition as well as environmental management is becoming popular approach for sustainable development. The present review addresses the availability of blueberry crop residues (BCR), applications of this feedstock in bioprocess for obtaining range of value-added products, to offer economic viability, business development and market potential, challenges and future perspectives. To the best of our knowledge, this is the first article addressing the blueberry waste valorization for a sustainable circular bioeconomy. Furthermore, it covers the information on the alternative BCR valorization methods and production of biochar for environmental management through removal or mitigation of organic and inorganic pollutants from contaminated sites. The review also discusses the ample opportunities of strategic utilization of BCR to offer solutions for environmental sustenance, covers the emerging trends to produce multi-products and techno-economic prospective for sustainable agronomy.

Research on High- and Low-Temperature Characteristics of Bitumen Blended with Waste Eggshell Powder

The sustainability of resources is presently a major global concern. Sustainable construction materials can be produced by applying biological waste to engineering. Eggshells, as biological waste, are usually dumped in landfills or discarded. This causes many environmental problems including malodor, noise pollution, and serious waste of resources. To solve these problems, this study combined eggshell waste with bitumen materials for bio-roads construction. This paper investigated the impact of biological waste eggshell powder on the high- and low-temperature characteristics of bitumen materials. Scanning electron microscopy (SEM) revealed the microstructure of eggshell powder. The interaction between eggshell powder and asphalt was analyzed using Fourier transform infrared spectroscopy (FT-IR). The high- and low-temperature characteristics were investigated using conventional performance tests, and dynamic shear rheometer (DSR) and bending beam rheometer (BBR) experiments. These results indicate that eggshell powder (1) has a rough and porous microstructure; (2) has no apparent chemical reaction with asphalt; and (3) improves the consistency, hardness, and high-temperature characteristics. However, it reduces the plastic deformation capacity of asphalt, and the low-temperature crack resistance of asphalt cannot be improved. The research demonstrated that the application of eggshell powder in asphalt is feasible and has long-term resource and environmental advantages.