Hydrothermal carbonization of distillers grains with clay minerals for enhanced adsorption of phosphate and methylene blue

Reshaping environmental sustainability: Poultry by-products digestate valorization for enhanced biochar performance in methylene blue removal

Anaerobic digestion is a highly effective and innovative method for treating organic waste while simultaneously generating energy. However, the treatment of the resulting digestate remains a challenging endeavor. To address this issue, poultry by-products digestate is used in this study to prepare biochars at two different pyrolysis temperatures (500/600 °C). Despite their potential, the utilization of untreated biochar is restricted due to its inadequate adsorption capacity. Therefore, each biochar was chemically activated using either HNO3 or KOH to synthesize four activated biochars (BC5@KOH, BC6@HNO3, BC5@HNO3, and BC6@HNO3). The aim is to investigate how the nature of chemical activation and pyrolysis temperature influence the adsorption of methylene blue dye. Characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), Raman spectroscopy, scanning electron microscopy (SEM), Raman analysis, and pHpzc determination, were exploited to comprehensively elucidate the structure and composition of both unprocessed and chemically activated biochars. Among the activated biochars, the adsorbent BC5@HNO3 exhibits the highest methylene blue (MB) adsorption capacity, reaching 101.72 mg.g-1 at 298 K under (pH = 2, ads dose = 0.6 g.L-1, shaking time of 20 min, as optimal conditions for MB adsorption. Adsorption data for each adsorbent strongly aligns with both the Langmuir isotherm model and the pseudo-second-order kinetic model. Moreover, the thermodynamic study reveals that the adsorption process was endothermic and spontaneous. The adsorption mechanism of MB dye was explored using various analytical techniques, including FTIR, SEM, PZC, and pH impact assessment. The findings suggest correlations with electrostatic interactions, hydrogen bonding, pore filling, as well as n-π and π-π interactions. Apparently, activated biochars play a crucial role in efficiently removing methylene blue dye, showcasing their potential as environmentally friendly and effective adsorbents.

Selective/simultaneous batch adsorption of binary textile dyes using amorphous perlite powder: aspects of central composite design optimization and mechanisms

Herein, the selectivity/simultaneously adsorption associated with Congo Red (CR) and Methylene Blue (MB) has been efficiently undertaken via amorphous perlite. Under optimum conditions of 38 min, 96 mg/L and 312°K for the contact time, the dye concentration, and the temperature, respectively, the optimization study using central composite design (CCD) matrix gave rise to high adsorption yields of 82.22 and 96.65% for CR and MB, respectively. Importantly, kinetic and isotherm studies attested that the batch adsorption occurs as intra-diffusional mass transport onto porous material. The obtained thermodynamic parameters are indicative of an endothermic/spontaneous physisorption process. Whereas SEM-EDS characterization revealed the superficial adsorption process of both CR and MB onto perlite. In addition, the FTIR analysis suggests that the adsorption process disrupted the short-range compounds order of perlite samples, revealing the marked crystallinity decrease of the adsorbent after adsorption. Finally, application of these optimum conditions tests on real industrial wastewater show that the adsorption was simultaneous at neutral pH and at 312°K, whereas CR and MB can be selectively adsorbed at pH 4 and 9, respectively.

Graphical abstract

Supplementary Information

The online version contains supplementary material available at 10.1007/s40201-023-00870-1.

Trithiocyanurate-functionalized hydrochar for effectively removing methylene blue and Pb (II) cationic pollutants

Functionalization can change the physicochemical properties of hydrochar and improve its ability to adsorb pollutants. Herein, a trithiocyanurate-functionalized hydrochar (TTHC) was obtained from acylation of chloroacetyl chloride and hydrochar and modification with trithiocyanuric acid in alkaline conditions. TTHC can efficiently remove cationic methylene blue (MB) and Pb(II) from wastewater. The removal can be expressed with pseudo-second-order kinetic and Langmuir models. The MB and Pb(II) removed uptakes by TTHC at 298 K exceeded 909.9 and 182.8 mg g-1 respectively, and the removal rates reached 90% and 98% within 120 min respectively. Characterizations show TTHC is functionalized with trithiocyanurate, and rich in thiolate and aromaticity, and tends to adsorb MB/Pb(II) via multiple adsorption mechanisms. After five sorption-desorption regeneration cycles, TTHC maintained 80% and 99% adsorption capacities for MB and Pb(II) respectively. Therefore, TTHC is a promising efficient sorbent for removing MB and Pb(II) from effluents.

Ferrous disulfide and iron nitride sites on hydrochar to enhance synergistic adsorption and reduction of hexavalent chromium

In this study, a novel hydrochar containing ferrous disulfide (FeS2) and iron nitride (FeN) was prepared via a one-pot hydrothermal method to enhance the synergistic adsorption and reduction of hexavalent chromium (Cr(VI)). This material (Fe3-SNHC) exhibited a Cr(VI) removal capacity of 431.3 mg·g-1 and high tolerance to coexisting anions at pH 2. Adsorption occurred via monolayer chemisorption. Variation in material structure and density functional theory calculations proved that multiple active sites formed by interactions between heteroatoms improved the chemical inertness of hydrochar. FeN and FeS2 with two electron-donating groups had strong reducing ability to facilitate the conversion of Cr(VI) to trivalent chromium. It was concluded that next to electrostatic adsorption and complexation, synergistic reduction among multiple active sites were the dominant mechanisms involved in the removal Cr(VI). This study shows that Fe3-SNHC is a promising and environment-friendly material for Cr(VI) to remove it from wastewater.

Reutilization of scrap tyre for the enhanced removal of phthalate esters from water: immobilization performance, interaction mechanisms, and application

Waste scrap tyre as microbial immobilization matrix enhanced degradation of phthalate esters (PAEs), di (2-ethylhexyl) phthalate (DEHP), dibutyl phthalate (DBP), and diethyl phthalate (DEP). The hybrid (physical adsorption and microbial immobilization) degradation process performance of scrap tyres was examined for the PAEs degradation. The scrap tyre was shown with competitive adsorption capacity toward PAEs, influenced by pH, temperature, dosage of adsorbent (scrap tyre), and concentration of PAE. The primary adsorption mechanism for tyres toward PAEs was considered hydrophobic. The immobilization of previously isolated Bacillus sp. MY156 on tyre surface significantly enhanced PAEs degradation as well as bacterial growth. The enzymatic activity results implied immobilization promoted dehydrogenase activity and decreased esterase activity. The cell surface response during PAEs degradation, in terms of morphological observation, FTIR and XRD analyses, and extracellular polymeric substance (EPS) release, was further assessed to better understand the interactions between microorganisms and tyre surface. Waste scrap tyres could be a promising potential candidate to be reused for sustainable environmental management, including contaminants removal.

A Novel Vermiculite/TiO2 Composite: Synergistic Mechanism of Enhanced Photocatalysis towards Organic Pollutant Removal

There has been increasing concern over water pollution, which poses a threat to human life and health. Absorption by low-cost absorbents is considered to be a cost-effective and efficient route. However, the non-reusability of absorbents greatly limits their applications. In this study, a novel vermiculite/TiO2 composite combining the inexpensive absorbent with the commonly used photocatalyst was firstly synthesized via the sol-gel method. On the one hand, the organic pollutants are absorbed by vermiculite and then decomposed through the photocatalysis process, enabling the next round of absorption and creating an absorption-decomposition reusable cycle. On the other hand, the modulation effect of optical and electronic structure on the prepared TiO2 photocatalyst by the vermiculite incorporation could significantly improve the photocatalytic activity and eventually enhance the aforementioned cyclic degradation capacity. The layer-structured vermiculite (Vt) supports a uniform coverage of TiO2 at an optimized ratio, providing an optimal adsorption environment and contact area between the photocatalyst and methylene blue (MB) molecules. Vt/TiO2 heterojunction is formed with Si-O-Ti bonding, at which electrons transfer from Vt to TiO2, enriching electron density in TiO2 and favoring its photocatalytic activity. Furthermore, the incorporation of Vt increases the light absorption of TiO2 in the visible range by narrowing the optical band gap to 1.98 eV, which could promote the generation of photo-excited carriers. In addition, PL measurements revealed that the carrier recombination is substantially suppressed, and the charge separation and migration are greatly enhanced by a factor of 3. As a result, the decomposition rate of MB is substantially increased 5.3-fold, which is ascribed to the synergistic effects of the elevated photocatalysis and the large absorption capacity governed by the chemisorption mechanism of the intra-particle diffusion. These results pave the way for composite design towards efficient, economical, and pragmatic water pollution treatment.

Microwave assisted and conventional hydrothermal treatment of waste seaweed: Comparison of hydrochar properties and energy efficiency

Waste seaweed is a valuable source for converting into value-added carbon materials. In this study, the production of hydrochar from waste seaweed was optimized for hydrothermal carbonization in a microwave process. The produced hydrochar was compared with hydrochar synthesized by the regular process using a conventional heating oven. The results show that hydrochar produced with a holding time of 1 h by microwave heating has similar properties to the hydrochar produced in a conventionally heated oven for 4 h (200 °C and water/biomass ratio 5): carbon mass fraction (52.4 ± 3.9 %), methylene blue adsorption capacity (40.2 ± 0.2 mg g^-1) and similar observations on surface functional groups and thermal stability were made between hydrochars produced by both methods. The analysis of energy consumption showed microwave assisted carbonization consume higher energy in compare to conventional oven. The present results suggest that hydrochar made from waste seaweed and using the microwave technique could be an energy-saving technology for producing hydrochar with similar specifications to hydrochar produced by conventional heating methods.

Facile solvent-free radical polymerization to prepare itaconate-functionalized hydrochar for efficient sorption of methylene blue and Pb(II)

An itaconate-functionalized hydrochar (IFHC) was prepared from one-step solvent-free radical copolymerization of bamboo hydrochar, itaconic acid, ammonium persulphate and sodium hydroxide in solvent-free environment, and was employed to absorb methylene blue (MB) and Pb(II) from wastewater. Characterizations show IFHC has rich carboxylate and tends to adsorb cationic contaminants. The largest adsorbed quantities of MB and Pb(II) by IFHC are up to 1036 and 291.8 mg·g^-1 at 298 K respectively as per the Langmuir isotherm. Sorption of MB and Pb(II) onto IFHC can be expressed well by Langmuir isotherm and pseudo-2nd-order kinetics equations. The high sorption performance depends on the rich carboxylate, which can adsorb MB/Pb(II) through an electrostatic interaction/inner-surface complexation mechanism. The sorptive capacity of regenerated IFHC decreased below 10% after 5 desorption-resorption cycles. Thus, the solvent-free free radical copolymerization is an environmentally-friendly strategy to synthesize novel efficient sorbents that can clean cationic contaminants from wastewater.

Catalytic hydrothermal carbonization of wet organic solid waste: A review

Hydrothermal carbonization has gained attention in converting wet organic solid waste into hydrochar with many applications such as solid fuel, energy storage material precursor, fertilizer or soil conditioner. Recently, various catalysts such as organic and inorganic catalysts are employed to guide the properties of the hydrochar. This review presents a summarize and a critical discussion on types of catalysts, process parameters and catalytic mechanisms. The catalytic impact of carboxylic acids is related to their acidity level and the number of carboxylic groups. The catalysis level with strong mineral acids is likely related to the number of hydronium ions liberated from their hydrolysis. The impact of inorganic salts is determined by the Lewis acidity of the cation. The metallic ions in metallic salts may incorporate into the hydrochar and increase the ash of the hydrochar. The selection of catalysts for various applications of hydrochars and the environmental and the techno-economic aspects of the process are also presented. Although some catalysts might enhance the characteristics of hydrochar for various applications, these catalysts may also result in considerable carbon loss, particularly in the case of organic acid catalysts, which may potentially ruin the overall advantage of the process. Overall, depending on the expected application of the hydrochar, the type of catalyst and the amount of catalyst loading requires careful consideration. Some recommendations are made for future investigations to improve laboratory-scale process comprehension and understanding of pathways as well as to encourage widespread industrial adoption.

Synthesis of magnetic adsorbents from titanium gypsum and biomass wastes for enhanced phosphate removal

A novel scheme was proposed to prepare magnetic adsorbents by co-pyrolysis of titanium gypsum (TiG) and agricultural biomass wastes for phosphate (P) recovery. Co-presence of biomass wastes could improve TiG decomposition in inert atmosphere to generate magnetic centers and active sites, and P adsorption correlated well with organic volatiles of biomass wastes. The adsorption process evolved from a biomass-controlled process to a TiG-controlled process when increasing the mass ratio of corncob above 10 %. The optimal adsorbent (i.e. GC₁₀) exhibited higher P adsorption capacity (Q_m 183 mg/g) than many previous adsorbents; moreover, it can be magnetically separated from water after P adsorption. Active sites including CaO, CaS and Fe₃O₄ were deemed as the main factors for P chemisorption and surface precipitation. Most of adsorbed P could be released continuously and slowly by dilute NaHCO₃. These results highlight potential applications of TiG and biomass waste derived adsorbents in P purification and recovery.

Adsorption and immobilization of phosphorus from eutrophic seawater and sediment using attapulgite - Behavior and mechanism

The adsorption behavior of phosphorus on raw sediment (RS), attapulgite (AT), purified attapulgite (PAT) and AT/PAT-amended sediments conforms to the Langmuir, pseudo first-order kinetics and liquid film diffusion model. The adsorption process is spontaneous and monolayer adsorption, and the adsorption rate is mainly controlled by liquid film diffusion. The addition of attapulgite improved the adsorption capacity of phosphorus in the sediments of mariculture ponds. The results of long-term sediment core incubation showed that the average reduction rates of total phosphorus (TP) and soluble reactive phosphorus (SRP) in overlying water and SRP in pore water by adding 20% purified attapulgite (S/PAT20) were 62.11%, 70.83% and 56.32% respectively, and the phosphorus flux in sediments decreased by 53.81%. The addition of attapulgite reduces the risk of phosphorus release in sediments, and changes sediments from "source" to "pool". The specific surface area and pore volume of PAT increased to 203.254 cm²/g and 0.395 cm³/g respectively, but the phosphorus adsorption capacity was only increased by 2 times compared with AT (1431.3-2671.8 mg P/kg), indicating that the changes of mineral structure and chemical composition jointly determine the phosphorus adsorption effect. Adsorption mechanisms include physical adsorption, surface chemical precipitation, ligand effects, electrostatic attraction and ion exchange. Therefore, seeking modification methods with low energy consumption, low production cost, no damage to rod crystal, expansion of pore volume, increase of hydroxyl and other functional groups, and great retention of effective components are issues that need to be considered to improve the phosphorus adsorption capacity of attapulgite.

Enhanced adsorption of tetracycline using modified second pyrolysis oil-based drill cutting ash

In this work, second pyrolysis oil-based drill cutting ash (OBDCA-sp) was modified using NaOH and cetyltrimethylammonium bromide (CTAB), respectively. The modified OBDCA-sp was used as the novel adsorbent for adsorption of tetracycline (TC) in aqueous solutions. The original and modified OBDCA-sp were characterized by SEM, XRD, FTIR, zeta potential analysis, contact angle, and BET. The maximum theoretical adsorption quantity (45 ℃) for TC was calculated as 1.7 mg/g using CTAB-OBDCA-sp as the adsorbent. The adsorption isotherm of TC on OBDCA-sp was fitted well with Freundlich model and the adsorption kinetic was illustrated by pseudo-second-order model. Neutral condition was favorable for the adsorption of TC. The result of regeneration experiment indicated the reusability of OBDCA-sp. The hydrogen bonding was the possible mechanism for TC adsorption. This paper developed the novel surface modification methods of OBDCA-sp and provided an approach for the resource utilization of OBDCA-sp as an environmental functional material.

A green 3-step combined modification for the preparation of biomass sorbent from waste chestnut thorns shell to efficient removal of methylene blue

Although several green methods for the preparation of biomass adsorbents have been proposed, the low adsorption performance of the biomass adsorbents prepared by these methods has limited the development of this technological route. This is the first work that uses an ultrasound-assisted binary solvent system and low temperature ice crystal fixation to achieve high adsorption performance of a biomass sorbent. Chestnut thorns shell (CTS) sorbent with high adsorption performance on MB was successfully prepared with an adsorption performance of 305.81 mg/g, which is on par with most high temperature carbonized adsorbents. Further reaction kinetics, TEM, XPS and FTIR studies showed that the MB adsorption of CTS was through electrostatic attraction, hydrogen bonding, ion-dipole interaction and π-π interaction. After five cycles, the adsorption capacity of the adsorbent remained at a high level. This work provided an effective strategy for safer and greener preparation of high adsorption performance adsorbents from agroforestry waste.

Characterization and nutritional value of hydrothermal liquid products from distillers grains

Hydrothermal liquid products (HLPs) produced by hydrothermal treatment (HTT) contain a large amount of nitrogen, phosphorus and other substances, while the environmental problems caused by arbitrary discharge. This work explored the effects of temperature, reaction time and solid-liquid ratio on the chemistry of HLPs of two different distillers grains, with a focus on nutrient composition. Increased HTT temperature was related to increased HLPs pH, dissolved organic carbon content, and aromaticity, and decreased electrical conductivity. Maximum nutrient extraction efficiencies observed for NH₄⁺-N, NO₃^--N and PO₄^3- were 92.0, 89.9, and 94.3%, respectively. Response surface methodology showed that the release of nutrient extraction efficiency was the greatest at the hydrothermal treatment of 200 °C for 1 h, and using a solid/liquid ratio of 10%. Comparative studies, the nutritional value of HLPs are appropriate for use as an agricultural fertilizer, and its use as a substitute for synthetic fertilizers could increase the sustainability and profitability of farming.

Improving stability and separation performance of graphene oxide/graphene nanofiltration membranes by adjusting the laminated regularity of stacking-sheets

The laminated graphene oxide (GO) membranes are promising alternatives in the field of nanofiltration due to their unique stacked interlayer structure and controllable molecular transport channels. However, it is still challenging to obtain satisfactory physical stability and separation performance to meet its practical application. In this study, a novel GO/Gr (graphene) nanofiltration membrane with high stability was engineered by post-hot-pressure treatment, following forward pressure filtration. The impact of GO/Gr loading ratio of the composites nanofiltration membranes for the permeability, selectivity, hydrophilicity and physical stability was investigated. The GO/Gr nanofiltration membranes exhibited high stability and separation performance because of the enhanced regularity and smoothness of the overall stacking layers. It was demonstrated that the satisfactory permeability (12.8-20 L·m^-2·h^-1) of GO/Gr nanofiltration membranes could be achieved. Compared with the pure GO membranes, GO/Gr-0.5 membranes exhibited a higher Na₂SO₄, NaCl, MgCl₂, and MgSO₄ rejection rate of approximately 78.3%, 51.2%, 34.5% and 32.6%, respectively. Meanwhile, the rejection rate (99.5%, 99.9%, 97.3% and 98.6%) of composite membranes for Methylene blue, Congo red, Rhodamine B and Methyl orange could be achieved. This facile way reveals the potential of stacked GO/Gr membranes in developing GO-based nanofiltration membranes.

Conversion of biomass waste to solid fuel via hydrothermal co-carbonization of distillers grains and sewage sludge

A synergistic process was proposed to prepare hydrochar by hydrothermal co-carbonization (HTcoC) of waste distillers grains with sewage sludge, focusing on hydrochar properties and combustion behavior under different mixing ratios. Results show that the co-hydrochar from HTcoC exhibited excellent synergistic characteristics with relatively high synergistic coefficients (0.1-1.2% for hydrochar yield, 4.8-8.0% for higher heating value (HHV), 8.0-12.6% for organic retention, and 2.2-4.0% for carbon retention, respectively), partially evidenced by FTIR data. And the co-hydrochar showed a higher fuel ratio of 0.09-0.13 with the fixed carbon increased to 8.3-10.0 at an remarkably enhanced coalification degree. Moreover, thermal analysis showed that the co-hydrochar exhibited improved combustion efficiency and a more stable flame. As a result, the HTcoC process with 13.0-22.5% increase in biofuel recovery rate and 25.6-47.7% increase in net energy gain may provide an effective approach for the conversion of both biomass wastes into clean biofuel.

Adsorption Characteristics and Molecular Simulation of Malachite Green onto Modified Distillers’ Grains

Adsorbent material was prepared using distillers’ grains (DG), which is a waste product of distilleries. The DG was pre-treated with NaOH and esterification-modified with CS2, which is a commonly used anionic modifier. The structure and morphology of the adsorbent was characterized by FTIR, XRD, EDS, SEM, BET, and zeta potential. The related mechanism of adsorption of malachite green (MG) onto modified distiller’s grains (MDG) was studied by adsorption experiments and molecular simulation techniques. The experimental results showed that CS2 successfully modified the DG fiber, and simultaneously yielded the MDG with a uniform pore distribution. MDG had a considerable adsorption capacity of 367.39 mg/g and a maximum removal rate of 96.51%. After eight adsorption–desorption cycle experiments, the adsorption removal rate of MDG to MG dye remained at 82.6%. The adsorption process could be fitted well by a pseudo-second-order kinetic model (the correlation coefficient R2 > 0.998) and Freundlich isotherm adsorption equation (the correlation coefficient R2 > 0.972). Moreover, the adsorption of MG dye by MDG is a spontaneous, endothermic, and increased entropy process. The results of molecular simulation showed that the mechanism of MG molecules onto MDG was mainly chemical adsorption. The adsorption performance of MG onto MDG was better and more stable than DG. Molecular simulation also provided a theoretical guidance of MDG adsorption–desorption for the research on recycling of DG resources.