Ultrafast alkaline deep eutectic solvent pretreatment for enhancing enzymatic saccharification and lignin fractionation from industrial xylose residue

Highly Efficient Production of Cellulosic Ethanol from Poplar Using an Optimal C6/C5 Co-Fermentation Strain of Saccharomyces cerevisiae

Cellulosic ethanol is the key technology to alleviate the pressure of energy supply and climate change. However, the ethanol production process, which is close to industrial production and has a high saccharification rate and ethanol yield, still needs to be developed. This study demonstrates the effective conversion of poplar wood waste into fuel-grade ethanol. By employing a two-step pretreatment using sodium chlorite (SC)-dilute sulfuric acid (DSA), the raw material achieved a sugar conversion rate exceeding 85% of the theoretical value. Under optimized conditions, brewing yeast co-utilizing C6/C5 enabled a yield of 35 g/L ethanol from 10% solid loading delignified poplar hydrolysate. We increased the solid loading to enhance the final ethanol concentration and optimized both the hydrolysis and fermentation stages. With 20% solid loading delignified poplar hydrolysate, the final ethanol concentration reached 60 g/L, a 71.4% increase from the 10% solid loading. Our work incorporates the pretreatment, enzymatic hydrolysis, and fermentation stages to establish a simple, crude poplar waste fuel ethanol process, expanding the range of feedstocks for second-generation fuel ethanol production.

Role of lignin in synergistic digestibility improvement of wheat straw by novel alkaline deep eutectic solvent and tetrahydrofuran pretreatment

A novel efficient pretreatment system containing alkaline deep eutectic solvent (DES) and tetrahydrofuran (THF) was developed in the present study. Under pretreatment conditions of 160 ℃ and 1 h, DES-THF pretreatment was more efficient (81.61%) in cellulose digestibility improvement than DES (choline chloride/monoethanolamine, 67.54%). To further explore lignin structural transformation and lignin-cellulase interaction after pretreatment, milled wood lignin (MWL) was extracted and characterized. Compared with DES-MWL, DES-THF-MWL showed an increased carboxyl group content (24.0%) and decreased condensed phenolic hydroxyl content (9.1%). In DES-MWL, β-O-4 content was 21.79%, while in DES-THF-MWL, β-O-4 accounted for 45.45%, indicating that the addition of THF alleviated cleavage of β-O-4 alkyl ether bonds. Fluorescence emission spectroscopy results showed that quenching mechanism of DES-THF-MWL and cellulase was dynamic, which was different from other lignin. Compared with DES-MWL, decreased Ka between DES-THF-MWL and cellulase indicated decreasing interaction between them. DES-THF pretreatment provides a novel pretreatment method for bioenergy.

Promoting the disassemble and enzymatic saccharification of bamboo shoot shells via efficient hydrated alkaline deep eutectic solvent pretreatment

Pretreatment is a key process restricting the development of biorefinery. This work developed a pretreatment process based on an ethanolamine/acetamide alkaline deep eutectic solvent (ADES). Under microwave assistance, pure ADES pretreatment at 100 °C for 10 min achieved 95.9 % delignification and 95.2 % hemicellulose removal of bamboo shoot shells (BSS). Further, when 75 % water was added to pure DES to prepare hydrated DES (75 %-HADES), impressive delignification (93.2 %), hemicellulose removal (92.2 %) and cellulose recovery (94.8 %) were still achieved. The cellulose digestibility of the 75 %-HADES pretreated solid residue was significantly increased from 12.2 % (the control) to 91.2 %. Meanwhile, the structural features of hemicellulose and lignin macromolecules fractionated by 75 %-HADES pretreatment were well preserved, offering opportunities for downstream utilization. Overall, this work proposes an effective pretreatment strategy with the potential to enable the utilization of all major components of bamboo shoot shells.

Novel approach for corn straw biorefineries: Production of xylooligosaccharides, lignin and ethanol by nicotinic acid hydrolysis and pentanol pretreatment

The productive separation and conversion of corn straw offers significant prospects for the economic viability of biorefineries centered on straw resources. In this work, a graded utilization method was proposed to produce xylo-oligosaccharides (XOS), ethanol and lignin from corn straw by nicotinic acid (NA) hydrolysis and water/pentanol pretreatment. A XOS yield of 52.6 % was achieved under optimized conditions of 100 mM NA, 170 °C and 30 min. The solid residue was directly treated with water/pentanol, achieving a lignin removal rate of 79.7 %, and the total XOS yield was improved to 62.6 %. The lignin recovered from pentanol had a high purity of 97.6 %, with high phenolic OH content. Simultaneous saccharification and fermentation of final residue resulted in an ethanol yield of 92.0 %, which yielded 55.3 g/L ethanol. Thus, NA hydrolysis and water/pentanol pretreatment provided an efficient, environmentally friendly approach to fractionate corn straw for the co-production of XOS, ethanol, and lignin.

Extraction of super high-yield lignin-carbohydrate complexes from rice straw without compromising cellulose hydrolysis

Lignin-carbohydrate complexes (LCC) that exhibit both structural advantages of lignin and carbohydrates are promising amphiphilic biopolymers, but the extraction is challenged by its liable chemical bond cleavage between lignin and carbohydrates. This work proposed a facile chemical route to integrating the production of water-insoluble (WIS LCC) and water-soluble LCC (WS LCC) into the emerging deep eutectic solvent (DES) biorefinery at mild conditions. The tailored mechanochemical fractionation process of ball milling assisted aqueous alkaline DES could extract 24.2 % LCC in total, with the co-production of a highly hydrolysable cellulose fraction (98.7 % glucose conversion). The resulting LCC exhibited considerably high contents of β-O-4, phenyl glycoside, and ferulic acid linkage bonds. When 100 g starting straw was subjected to this technique route, 9.1 g WIS LCC, 15.1 g WS LCC and 45.5 g glucose were cascaded produced. It was proposed that the selective disruption of hydrogen bonding entangled network and the quasi-state dissolution of the whole biomass allowed the subsequent cascade fractionation of WIS LCC, WS LCC and highly hydrolysable cellulose through solution property adjustment. This work showed a promising approach for LCC production with high yield without compromising cellulose conversion potential, which has been challenging in the current lignocellulose biorefinery.

The isolation of lignin with native-like structure

Searching for renewable alternatives for fossil carbon resources to produce chemicals, fuels and materials is essential for the development of a sustainable society. Lignin, a major component of lignocellulosic biomass, is an abundant renewable source of aromatics and is currently underutilized as it is often burned as an undesired side stream in the production of paper and bioethanol. This lignin harbors great potential as source of high value aromatic chemicals and materials. Biorefinery schemes focused on lignin are currently under development with aim of acquiring added value from lignin. However, the performance of these novel lignin-focused biorefineries is closely linked with the quality of extracted lignin in terms of the level of degradation and modification. Thus, the reactivity including the degradation pathways of the native lignin contained in the plant material needs to be understood in detail to potentially achieve higher value from lignin. Undegraded native-like lignin with an as close as possible structure to native lignin contained in the lignocellulosic plant material serves as a promising model lignin to support detailed studies on the structure and reactivity of native lignin, yielding key understanding for the development of lignin-focused biorefineries. The aim of this review is to highlight the different methods to attain "native-like" lignins that can be valuable for such studies. This is done by giving a basic introduction on what is known about the native lignin structure and the techniques and methods used to analyze it followed by an overview of the fractionation and isolation methods to isolate native-like lignin. Finally, a perspective on the isolation and use of native-like lignin is provided, showing the great potential that this type of lignin brings for understanding the effect of different biomass treatments on the native lignin structure.

Integrated pretreatment of poplar biomass employing p-toluenesulfonic acid catalyzed liquid hot water and short-time ball milling for complete conversion to xylooligosaccharides, glucose, and native-like lignin

This work aimed to study an integrated pretreatment technology employing p-toluenesulfonic acid (TsOH)-catalyzed liquid hot water (LHW) and short-time ball milling for the complete conversion of poplar biomass to xylooligosaccharides (XOS), glucose, and native-like lignin. The optimized TsOH-catalyzed LHW pretreatment solubilized 98.5% of hemicellulose at 160 °C for 40 min, releasing 49.8% XOS. Moreover, subsequent ball milling (20 min) maximized the enzymatic hydrolysis of cellulose from 65.8% to 96.5%, owing to the reduced particle sizes and cellulose crystallinity index. The combined pretreatment reduced the crystallinity by 70.9% while enlarging the average pore size and pore volume of the substrate by 29.5% and 52.4%, respectively. The residual lignin after enzymatic hydrolysis was rich in β-O-4 linkages (55.7/100 Ar) with a less condensed structure. This lignin exhibited excellent antioxidant activity (RSI of 66.22) and ultraviolet absorbance. Thus, this research suggested a sustainable waste-free biorefinery for the holistic valorization of biomass through two-step biomass fractionation.

Acidic and alkaline deep eutectic solvents (DESs) pretreatment of grapevine: Component analysis, characterization, lignin structural analysis, and antioxidant properties

Deep eutectic solvents (DESs) have been extensively applied to pretreat lignocellulose; however, comparative research on acidic and alkaline DES pretreatment is relatively lacking. Herein, pretreatment of grapevine agricultural by-products with seven DESs were compared in terms of removal of lignin and hemicellulose and component analysis of the pretreated residues. Among the tested DESs, both acidic choline chloride-lactic (CHCl-LA), and alkaline potassium carbonate-ethylene glycol (K₂CO₃-EG) were effective in delignification. Thereafter, the CHCl-LA and K₂CO₃-EG extracted lignin was compared by analyzing their physicochemical structure changes and antioxidant properties. The results showed that the thermal stability, molecular weight, and phenol hydroxyl percentage of CHCl-LA lignin were inferior to K₂CO₃-EG lignin. It was found that the high antioxidant activity of K₂CO₃-EG lignin was mainly attributed to the abundant phenol hydroxyl, guaiacyl (G), and para-hydroxy-phenyl (H). By comparing acidic and alkaline DES pretreatments and their lignin nuances in biorefining, novel insights are derived for the scheduling and selection of DES for lignocellulosic pretreatment.

Green and sustainable extraction of lignin by deep eutectic solvent, its antioxidant activity, and applications in the food industry

Lignin, an amorphous biomacromolecule abundantly distributed in the plant kingdom, has gained considerable attention due to its intrinsic bioactivities and renewable nature. Owing to its polyphenolic structure, lignin has a variety of human health activities, including antioxidant, antimicrobial, antidiabetic, antitumor, and other activities. The extraction of lignin from various sources in a green and sustainable manner is critical in the food industry. Deep eutectic solvent (DES) has recently been recognized as a class of safe and environmentally friendly media capable of efficiently extracting lignin. This article comprehensively reviews the recent advances in lignin extraction using DES, discusses the influential factors on the antioxidant activity of lignin, interprets the relationship between antioxidant activity and lignin structure, and overviews the applications of lignin in the food industry. We aim to highlight the advantages of DES in lignin extraction and valorization from the nutrition and food views.

Deep eutectic solvents for improved biomass pretreatment: Current status and future prospective towards sustainable processes

Pretreatment processes - recognized as critical steps for efficient biomass refining - have received much attention over the last two decades. In this context, deep eutectic solvents (DES) have emerged as a novel alternative to conventional solvents representing a step forward in achieving more sustainable processes with both environmental and economic benefits. This paper presents an updated review of the state-of-the-art of DES-based applications in biorefinery schemes. Besides describing the fundamentals of DES composition, synthesis, and recycling, this study presents a comprehensive review of existing techno-economic and life cycle assessment studies. Challenges, barriers, and perspectives for the scale-up of DES-based processes are also discussed.

Mild pretreatment with Brønsted acidic deep eutectic solvents for fractionating β-O-4 linkage-rich lignin with high sunscreen performance and evaluation of enzymatic saccharification synergism

Herein, a mild fractionation method by employing polyol-based Brønsted acidic DESs (BDESs) was proposed to extract lignin with well-preserved β-O-4 substructures and to enhance fermentable sugar yields simultaneously. For ethylene glycol-oxalic acid (EG-OA), more than 53 % of lignin was obtained and superb carbohydrate digestibility (i.e., glucose and xylose yields were reached to 94.6 % and 87.7 %, respectively) was achieved after pretreatment. Remarkably, detailed structural studies revealed that the polyol was incorporated into lignin, which stabilized reactive carbocation intermediates formed during BDESs treatment and prevented undesired recondensation reactions. This lignin protection mechanism was shown to play a key role in enzymatic hydrolysis enhancement and lignin valorization. The resultant β-O-4 linkage-rich lignin fractions were attractive for natural sunscreen applications due to their lighter color and excellent UV-blocking performance. Overall, this work proposed a sustainable and economically practical lignin-first biorefinery approach that is beneficial for achieving comprehensive valorization of lignocellulose.

Valorization of bamboo shoot shell waste for the coproduction of fermentable sugars and xylooligosaccharides

In this work, hydrothermal pretreatment (autohydrolysis) was coupled with endo-xylanase enzymatic hydrolysis for bamboo shoot shell (BSS) to produce glucose and valuable xylooligosaccharides (XOS) rich in xylobiose (X2) and xylotriose (X3). Results showed that the enzymatic hydrolysis efficiency of pretreated BSS residue reached 88.4% with addition of PEG during the hydrolysis process. To enrich the portions of X2–X3 in XOS, endo-xylanase was used to hydrolyze the XOS in the prehydrolysate, which was obtained at the optimum condition (170°C, 50 min). After enzymatic hydrolysis, the yield of XOS reached 25.6%, which contained 76.7% of X2–X3. Moreover, the prehydrolysate contained a low concentration of fermentation inhibitors (formic acid 0.7 g/L, acetic acid 2.6 g/L, furfural 0.7 g/L). Based on mass balance, 32.1 g of glucose and 6.6 g of XOS (containing 5.1 g of X2-X3) could be produced from 100.0 g of BSS by the coupled technology. These results indicate that BSS could be an economical feedstock for the production of glucose and XOS.

One-step lignocellulose fractionation using acid/pentanol pretreatment for enhanced fermentable sugar and reactive lignin production with efficient pentanol retrievability

To valorize whole lignocellulosic biomass, this study proposed a biphasic solvent system using dilute acid (DA)/pentanol pretreatment. Effects of the key factors, i.e., temperature and pentanol concentration, on aspen were evaluated. Under identified optimal pretreatment conditions (160 °C, 60% pentanol), 85% and 91% of lignin and hemicellulose were solubilized in separate organic and liquid phases, respectively, while 91.1% of cellulose was retained in solid fraction. Enzymatic digestibility efficiency of pretreated cellulose was ∼ 6.4-times higher than that of untreated biomass. Notably, excellent pentanol recovery rates were obtained after four-times recycling (84%) with great cellulose digestibility (81%) and delignification (71%) performance. The recovered lignin contained low levels of contaminated sugars (<1%), while it could stabilize and protect high amounts of β-O-4 bonds. Besides, high phenolic OH content was found in lignin, which could be utilized for lignin-based biomaterials. Therefore, DA/pentanol pretreatment is an innovative promising technology for lignocellulosic valorization towards biorefinery.

Deep eutectic solvents as promising pretreatment agents for sustainable lignocellulosic biorefineries: A review

Increasing reliance on non-renewable fuels has shifted research attention to environmentally friendly and sustainable energy sources.The inherently recalcitrant nature of lignocellulosic biomass (LCB) makes downstream processing of the bioprocess challenging. Deep eutectic solvents (DESs) are popular and inexpensive green liquids found effective for LCB valorisation. DESs have negligible vapor-pressure and are non-flammable, recyclable, cost-economic, and thermochemically stable. This review provides a detailed overview on the DESs types, properties and their role in effective delignification and enzymatic digestibility of polysaccharides for cost-effective conversion of LCB into biofuels and bioproducts. The conglomeration of DESs with assistive pretreatment techniques can augment the process of biomass deconstruction. The current challenges in upscaling the DESs-based pretreatment technology up to commercial scale is summarized, with possible solutions and future directions. These insights would fill the knowledge-gaps to towards development of lignocellulosic biorefineries and to address the global energy crisis and environment issues.

Comparative investigation of the structural characteristics of tobacco stalk lignin during the DES and alkaline deconstruction toward sustainable materials

Lignin polymer as a natural aromatic macromolecule presents significant prospects in producing functional and sustainable materials, and achieving a comprehensive characterization will facilitate their target valorization. In the present study, deep eutectic solvent (DES) and alkaline delignification were adopted to deconstruct tobacco stalk before and after hydrothermal pretreatment, obtaining diverse lignin fractions with fascinating characteristics. DES lignin exhibited a higher yield and homogenous molecular structure than MWL. A severe cleavage of the inter-unit linkages in lignin was also observed. This result mostly originated from the efficient delignification of the DES deconstruction system adopted. Moreover, all the recovered lignin fractions exhibited good micro-nanoparticle size that can enhance the valorization of lignin in nanomaterial production, in which the hydrothermal-assisted DES deconstruction promoted the formation of the smaller lignin nanoparticle size. Next, all the recovered lignin presented an excellent UV absorption and structure-related absorption performance or thermal properties. Overall, this work provides an important foundation for further exploiting DES/alkaline delignification lignin that can be applied as an ideal feedstock for producing sustainable functional or micro/nanomaterials.

Enabling dual valorization of lignocellulose by fluorescent lignin carbon dots and biochar-supported persulfate activation: Towards waste-treats-pollutant

The rationally-designed lignocellulose valorization that promotes a novel "waste-treats-pollutant" standpoint is highly desired yet still challenging for the spread of biomass industry. At this point, a cascade technique with the assistance of deep eutectic solvent (DES) fractionation is tailored to dually valorize wheat straw into fluorescent lignin carbon dots (LCDs) and bimetallic Mg-Fe oxide-decorated biochar (MBC) via solvothermal engineering and co-precipitation/pyrolysis respectively. Benefitting from the abundance of β-aryl ether and hydroxyl groups in DES-extracted lignin, the photoluminescence LCDs emit blue color in a wide excitation span, which can be adopted to selectively detect ferric ions (Fe³⁺) in a broad dosage scale with a highly linear correlation of 10-50 μM. Taking advantages of the MBC-aided persulfate activation, we propose the efficient arbidol removal system with a universal concentration of 20-200 ppm in the scalable pH ranging from 3 to 11. The dominate migration pathways involving with active oxygen species and surface electron transfer are comprehensively studied via electron paramagnetic resonance, radical-quenching experiments, and theoretical arithmetic. With the endeavor of biorefineries, this full-scale platform ignites the dazzling wildfire from dual lignocellulose valorization that will also seek its accurate position in the kingdoms of functional materials and wastewater restoration.