Network formation of nanofibrillated cellulose in solution blended poly(methyl methacrylate) composites

Utilization of different wood-based microfibril cellulose for the preparation of reinforced hydrophobic polymer composite films via Pickering emulsion: A comparative study

Pickering emulsion is a promising strategy for the preparation of hydrophobic polymer composite using hydrophilic nanocellulose. Herein, two types of microfibril cellulose, pure mechanical pretreated microfibril cellulose (P-MFC) and Deep eutectic solvents pretreated microfibril cellulose (DES-MFC), were used to fabricate reinforced hydrophobic polystyrene (PS) composites (MFC/PS) with the aid of Pickering emulsion. The results showed that both oil/water ratio and the content as well as surface hydrophilicity of MFC were playing an important role in emulsifying capacity. 8 % MFC/PS emulsion showed the smallest and most uniform emulsion droplets which is similar to nanofibril cellulose (NFC)/PS at the oil/water ratio of 3:1. The mechanical performance of MFC/PS composites verified that the reinforcement effect was closely related to the emulsifying capacity of MFC. Specially, when the content of P-MFC was 8 wt%, the composite exhibited the best mechanical properties with the tensile strength of 44.7 ± 4.4 MPa and toughness of 1162 ± 52.8 kJ/m³ and Young's modulus of 13.5 ± 0.8 GPa, which was comparable to NFC/PS composite. Moreover, the effective enhancement role of P-MFC in hydrophobic polymethyl methacrylate and polycarbonate composites were also realized via Pickering emulsion strategy. Overall, this work constituted a proof of concept of the potential application of P-MFC in nano-reinforced hydrophobic composite.

Acetylated Nanocelluloses Reinforced Shape Memory Epoxy with Enhanced Mechanical Properties and Outstanding Shape Memory Effect

Shape memory polymers (SMPs) have aroused much attention owing to their large deformation and programmability features. Nevertheless, the unsatisfactory toughness and brittleness of SMPs still restrict their practical intelligent applications, e.g., textiles, flexible electronics, and metamaterials. This study employed nature-derived nanocelluloses (NCs) as the reinforcement to fabricate shape memory epoxy-based nanocomposites (SMEPNs). An acetylation modification approach was further proposed to ameliorate the intrinsic incompatibility between NCs and epoxy matrix. The storage modulus increases, and the shape memory effect (SME) sustains after acetylated nanocelluloses (ANCs) incorporation. The SMEPNs with 0.06 wt.% ANCs loading perform the most exceptional toughness improvement over 42%, along with the enhanced fracture strain, elastic modulus, and ultimate strength. The incorporated nanoscale ANCs effectively impede crack propagation without deterioration of the macromolecular movability, resulting in excellent mechanical properties and SME.

Valorization of Rice Straw into Cellulose Microfibers for the Reinforcement of Thermoplastic Corn Starch Films

In the present study, agro-food waste derived rice straw (RS) was valorized into cellulose microfibers (CMFs) using a green process of combined ultrasound and heating treatments and were thereafter used to improve the physical properties of thermoplastic starch films (TPS). Mechanical defibrillation of the fibers gave rise to CMFs with cumulative frequencies of length and diameters below 200 and 5–15 µm, respectively. The resultant CMFs were successfully incorporated at, 1, 3, and 5 wt% into TPS by melt mixing and also starch was subjected to dry heating (DH) modification to yield TPS modified by dry heating (TPSDH). The resultant materials were finally shaped into films by thermo-compression and characterized. It was observed that both DH modification and fiber incorporation at 3 and 5 wt% loadings interfered with the starch gelatinization, leading to non-gelatinized starch granules in the biopolymer matrix. Thermo-compressed films prepared with both types of starches and reinforced with 3 wt% CMFs were more rigid (percentage increases of ~215% for TPS and ~207% for the TPSDH), more resistant to break (~100% for TPS and ~60% for TPSDH), but also less extensible (~53% for TPS and ~78% for TPSDH). The incorporation of CMFs into the TPS matrix at the highest contents also promoted a decrease in water vapor (~15%) and oxygen permeabilities (~30%). Finally, all the TPS composite films showed low changes in terms of optical properties and equilibrium moisture, being less soluble in water than the TPSDH films.

Simultaneous remediation and fertility improvement of heavy metals contaminated soil by a novel composite hydrogel synthesized from food waste

Soil contamination by heavy metals constitutes a serious global environmental problem, and numerous remediation technologies have been developed. In this study, a novel soil remediation agent, namely composite hydrogel (leftover rice-g-poly(acrylic acid)/montmorillonite/Urea, LR-g-PAA/MMT/urea), was prepared based on free radical polymerization cross-linking technology. Experimental results indicated that the LR-g-PAA/MMT/urea dosage increased from 0% to 10%, the oxidizable state proportions of Cd, Cu, Pb and Zn in contaminated soil increased from 8.3%, 23.7%, 54.0% and 11.4%-71.3%, 61.0%, 76.5%, and 27.9%, respectively. Compared with control experiment, the residue state growth rate were 56.6%, 23.4% and 39.8% for Cu, Pb and Zn respectively with 10% dosage of composite hydrogel. Simultaneously, the LR-g-PAA/MMT/urea was also seen to enhance soil fertility, including organic matter content, cation exchange capacity, and N and P contents. Pot experiments for biological toxicity suggested that the addition of hydrogel weakened the toxic effect of heavy metals on cotton seeds, and the action effect was increasingly visible with the increase of hydrogel dosage. The analysis of the mechanism involved suggested that the organic matter and its possessed characteristic functional groups could weaken the biological toxicity via complexation, adsorption, and ion exchange. Overall, the synthesized composite hydrogel exhibits great potential for the simultaneous remediation and fertility improvement of heavy metal contaminated soil.

Removal of Pb(II) from aqueous solutions using waste textiles/poly(acrylic acid) composite synthesized by radical polymerization technique

Waste textiles (WTs) are the inevitable outcome of human activity and should be separated and recycled in view of sustainable development. In this work, WT was modified through grafting with acrylic acid (AA) via radical polymerization process using ceric ammonium nitrate (CAN) as an initiator and microwave and/or UV irradiation as energy supply. The acrylic acid-grafted waste textiles (WT-g-AA) thus obtained was then used as an adsorbent to remove Pb(II) from Pb(II)-containing wastewater. The effects of pH, initial concentrations of Pb(II) and adsorbent dose were investigated, and around 95% Pb(II) can be removed from the aqueous solution containing 10mg/L at pH6.0-8.0. The experimental adsorption isotherm data was fitted to the Langmuir model with maximum adsorption capacity of 35.7mg Pb/g WT-g-AA. The Pb-absorbed WT-g-AA was stripped using dilute nitric acid solution and the adsorption capacity of Pb-free material decreased from 95.4% (cycle 1) to 91.1% (cycle 3). It was considered that the WT-g-AA adsorption for Pb(II) may be realized through the ion-exchange mechanism between COOH and Pb(II). The promising results manifested that WT-g-AA powder was an efficient, eco-friendly and reusable adsorbent for the removal of Pb(II) from wastewater.

TEMPO-oxidized cellulose nanofibers (TOCNs) as a green reinforcement for waterborne polyurethane coating (WPU) on wood

In this work, TEMPO-oxidized cellulose nanofibers (TOCNs) were investigated as a green additive to the waterborne polyurethane (WPU) based coating, for improving its mechanical properties. The structure, morphology, mechanical properties and performances of the WPU/TOCNs coating were determined. Results showed that TOCNs had good compatibility to the WPU coating, and significantly enhanced the mechanical properties of the coating. The Halpin-Tsai and Ouali models were used to fit for the Young's modulus of the resulting coating, and good agreements were found between the Ouali model and experimental results when the TOCNs content exceeded the critical percolation threshold (0.7vol% or 1.0wt%). It was also found that the pencil hardness of the coating was improved with the addition of TOCNs. However, AFM and pull-off test revealed the negative effects of the TOCNs addition on the surface roughness and adhesion strength of the coating to the wood surface.

Highly Transparent and Toughened Poly(methyl methacrylate) Nanocomposite Films Containing Networks of Cellulose Nanofibrils

Cellulose nanofibrils (CNFs) are a class of cellulosic nanomaterials with high aspect ratios that can be extracted from various natural sources. Their highly crystalline structures provide the nanofibrils with excellent mechanical and thermal properties. The main challenges of CNFs in nanocomposite applications are associated with their high hydrophilicity, which makes CNFs incompatible with hydrophobic polymers. In this study, highly transparent and toughened poly(methyl methacrylate) (PMMA) nanocomposite films were prepared using various percentages of CNFs covered with surface carboxylic acid groups (CNF-COOH). The surface groups make the CNFs interfacial interaction with PMMA favorable, which facilitate the homogeneous dispersion of the hydrophilic nanofibrils in the hydrophobic polymer and the formation of a percolated network of nanofibrils. The controlled dispersion results in high transparency of the nanocomposites. Mechanical analysis of the resulting films demonstrated that a low percentage loading of CNF-COOH worked as effective reinforcing agents, yielding more ductile and therefore tougher films than the neat PMMA film. Toughening mechanisms were investigated through coarse-grained simulations, where the results demonstrated that a favorable polymer-nanofibril interface together with percolation of the nanofibrils, both facilitated through hydrogen bonding interactions, contributed to the toughness improvement in these nanocomposites.

Tuning Glass Transition in Polymer Nanocomposites with Functionalized Cellulose Nanocrystals through Nanoconfinement

Cellulose nanocrystals (CNCs) exhibit impressive interfacial and mechanical properties that make them promising candidates to be used as fillers within nanocomposites. While glass-transition temperature (Tg) is a common metric for describing thermomechanical properties, its prediction is extremely difficult as it depends on filler surface chemistry, volume fraction, and size. Here, taking CNC-reinforced poly(methyl-methacrylate) (PMMA) nanocomposites as a relevant model system, we present a multiscale analysis that combines atomistic molecular dynamics (MD) surface energy calculations with coarse-grained (CG) simulations of relaxation dynamics near filler-polymer interfaces to predict composite properties. We discover that increasing the volume fraction of CNCs results in nanoconfinement effects that lead to an appreciation of the composite Tg provided that strong interfacial interactions are achieved, as in the case of TEMPO-mediated surface modifications that promote hydrogen bonding. The upper and lower bounds of shifts in Tg are predicted by fully accounting for nanoconfinement and interfacial properties, providing new insight into tuning these aspects in nanocomposite design. Our multiscale, materials-by-design framework is validated by recent experiments and breaks new ground in predicting, without any empirical parameters, key structure-property relationships for nanocomposites.

Gel Spinning of Polyacrylonitrile/Cellulose Nanocrystal Composite Fibers

Polyacrylonitrile (PAN)/cellulose nanocrytal (CNC) fibers containing 0, 1, 5, and 10 wt % CNCs have been successfully produced by gel spinning. The rheological properties of solutions were investigated and the results showed that the complex viscosity and storage modulus of solutions were significantly affected by the presence of CNCs in the solution. Structure, morphology, mechanical properties and dynamic mechanical properties of these fibers have been investigated. Tensile modulus and strength increased from 14.5 to 19.6 GPa and from 624 to 709 MPa, respectively, as CNC loading increased from 0 to 10 wt %. Wide-angle X-ray diffraction results showed better PAN chain alignment and higher PAN crystallinity with the incorporation of CNCs.

Preparation and characterization of transparent PMMA-cellulose-based nanocomposites

Nanocomposites of polymethylmethacrylate (PMMA) and cellulose were made by a solution casting method using acetone as the solvent. The nanofiber networks were prepared using three different types of cellulose nanofibers: (i) nanofibrillated cellulose (NFC), (ii) cellulose nanocrystals (CNC) and (iii) bacterial cellulose from nata de coca (NDC). The loading of cellulose nanofibrils in the PMMA varied between 0.25 and 0.5 wt%. The mechanical properties of the composites were evaluated using a dynamic mechanical thermal analyzer (DMTA). The flexural modulus of the nanocomposites reinforced with NDC at the 0.5 wt% loading level increased 23% compared to that of pure PMMA. The NFC composite also exhibited a slightly increased flexural strength around 60 MPa while PMMA had a flexural strength of 57 MPa. The addition of NDC increased the storage modulus (11%) compared to neat PMMA at room temperature while the storage modulus of PPMA/CNC nanocomposite containing 0.25 and 0.5 wt% cellulose increased about 46% and 260% to that of the pure PMMA at the glass transition temperature, respectively. Thermogravimetric analysis (TGA) indicated that there was no significant change in thermal stability of the composites. The UV-vis transmittance of the CNF nanocomposites decreased by 9% and 27% with the addition of 0.25 wt% CNC and NDC, respectively. This work is intended to spur research and development activity for application of CNF reinforced PMMA nanocomposites in applications such as: packaging, flexible screens, optically transparent films and light-weight transparent materials for ballistic protection.