Thermoset nanocomposites from waterborne bio-based epoxy resin and cellulose nanowhiskers

Nanocellulose Grades with Different Morphologies and Surface Modification as Additives for Waterborne Epoxy Coatings

While adding different micro- and nanocellulose types into epoxy coating formulations with waterborne phenalkamine crosslinker, effects on processing conditions and coating performance were systematically investigated. The variations in viscosity, thermal and thermomechanical properties, mechanical behavior, abrasive wear, water contact angles, and coating morphologies were evaluated. The selected additives include microcrystalline cellulose (MCC) at 1 to 10 wt.% and cellulose nanocrystals (CNC), cellulose nanofibers (CNF), cellulose microfibers (CMF), and hydrophobically modified cellulose microfibers (mCMF) at 0.1 to 1.5 wt.%. The viscosity profiles are determined by the inherent additive characteristics with strong shear thinning effects for epoxy/CNF, while the epoxy/mCMF provides lower viscosity and better matrix compatibility owing to the lubrication of encapsulated wax. The crosslinking of epoxy/CNF is favored and postponed for epoxy/(CNC, CMF, mCMF), as the stronger interactions between epoxy and CNF are confirmed by an increase in the glass transition temperature and reduction in the dampening factor. The mechanical properties indicate the highest hardness and impact strength for epoxy/CNF resulting in the lowest abrasion wear rates, but ductility enhances and wear rates mostly reduce for epoxy/mCMF together with hydrophobic protection. In addition, the mechanical reinforcement owing to the specific organization of a nanocellulose network at percolation threshold concentrations of 0.75 wt.% is confirmed by microscopic analysis: the latter results in a 2.6 °C (CNF) or 1.6 °C (CNC) increase in the glass transition temperature, 50% (CNF) or 20% (CNC) increase in the E modulus, 37% (CNF) or 32% (CNC) increase in hardness, and 58% (CNF) or 33% (CNC) lower abrasive wear compared to neat epoxy, while higher concentrations up to 1.5 wt.% mCMF can be added. This research significantly demonstrates that nanocellulose is directly compatible with a waterborne phenalkamine crosslinker and actively contributes to the crosslinking of waterborne epoxy coatings, changing the intrinsic glass transition temperatures and hardness properties, to which mechanical coating performance directly relates.

A Tailorable Series of Elastomeric-To-Rigid, Selfhealable, Shape Memory Bismaleimide

In recent years, there has been rapid development in the field of shape memory materials with active deformation performance. However, bismaleimide, a widely used thermosetting material in aerospace, has been largely overlooked in shape memory applications. This work presents the synthesis of a molecule containing an alkene bond adjacent to an oxygen atom. Through molecular design, a one-time reaction between this specialized molecule and the bismaleimide molecule is successfully achieved, facilitated by the steric hindrance effect. Therefore, a new series of shape memory bismaleimide materials are obtained. By introducing a diamine to adjust the chain length, the properties of material are further improved, resulting in increasing static modulus by 506 times. The synthesized materials exhibit a broad glass transition temperature (Tg) range exceeding 153 °C, remarkable stiffness tunability. Notably, in the synthesis process of this materials series, the disulfide bonds are introduced, which facilitates the realization of self-healing and reprocessable functionalities in the resulting thermosetting materials. This significant advancement lays a solid foundation for the future recycling and reuse of aircraft, satellites, and other equipment, offering promising prospects for enhancing sustainability and efficiency within the aerospace industry.

Recent advancement in synthesizing bio-epoxy nanocomposites using lignin, plant oils, saccharides, polyphenols, and natural rubbers: A review

Due to environmental issues, production costs, and the low recycling capability of conventional epoxy polymers and their composites, many science groups have tried to develop a new type of epoxy polymers, which are compatible with the environment. Considering the precursors, these polymers can be produced from plant oils, saccharides, lignin, polyphenol, and natural resins. The appearance of these bio-polymers caused to introduce a new type of composites, namely bio-epoxy nanocomposites, which can be classified according to the synthesized bio-epoxy, the used nanomaterials, or both. Hence, in this work, various bio-epoxy resins, which have the proper potential for application as a matrix, are completely introduced with the synthesis viewpoint, and their characterized chemical structures are drawn. In the next steps, the bio-epoxy nanocomposites are classified based on the used nanomaterials, which are carbon nanoparticles (carbon nanotubes, graphene nanoplatelets, graphene oxide, reduced graphene oxide, etc.), nano-silica (mesoporous and spherical), cellulose (nanofibers and whiskers), nanoclay and so on. Also, the features of these bio-nanocomposites and their applications are introduced. This review study can be a proper guide for developing a new type of green nanocomposites in the near future.

Modification of nanocellulose via atom transfer radical polymerization and its reinforcing effect in waterborne UV-curable resin

Cellulose nanocrystals (CNCs) are green reinforcing materials, and their potential has been evaluated in the preparation of waterborne UV-curable resin composites with high-performance. Herein, we present a novel and scalable approach for preparing surface-modified CNCs with acrylic-based polymers to strengthen the compatibility and interaction between CNCs and UV-curable resins. Using tert-butyl acrylate as the monomer, the nanocellulose grafted copolymer CNC-g-PtBA was successfully synthesized via atom transfer radical polymerization (ATRP) in the presence of a macromolecular initiator. Then, the CNC-g-PtBA is blended into the acrylic resin as a nanofiller to prepare the UV-curable nanocomposite. The results indicated that the contact angle of the CNCs increased from 38.7° to approximately 74.8°, and their thermal stability was significantly improved after graft modification. This contributed to the effective alleviation of the agglomeration phenomenon of nanocomposites due to the high hydrophilicity of pure CNCs. Notably, not only was the UV curing efficiency of the nanocomposites greatly increased but the mechanical properties were also further enhanced. Specifically, with the addition of 0.5 wt% CNC-g-PtBA, the curing time of the nanocomposite was shortened from >30 mins down to approximately 6 mins, and the bending strength was increased from 10 MPa for the original resin and 5 MPa for the addition of pure CNCs to 14.3 MPa, and the bending modulus was also greatly increased (up to approximately 730 MPa). Compared to pure CNCs, they are compatible with the resin, exhibiting high mechanical strength and flexibility, and have virtually no effect on the light transmission of the nanocomposites. Additionally, dielectric analysis (DEA) was used to monitor the dielectric constant and conductivity of the UV-curable nanocomposites in real time to further characterize their curing kinetics. The permittivity of these nanocomposites increased by 125 % compared to pristine resin, which shows potential for applications in high dielectric composites or for improving electrical conductivity. This work provides a feasible method for preparing UV-curable nanocomposites with high curing efficiency and permittivity, realizing a wider application of this high-performance nanocomposite.

Superhydrophobic film from silicone-modified nanocellulose and waterborne polyurethane through simple sanding process

How to improve the water and pollution resistance of films has been a major stumbling block in applications of waterborne coatings. To solve this problem, a new strategy was developed to construct waterborne superhydrophobic polyurethane composite films by modifying cellulose nanocrystal (CNC) with polysiloxane and doping the modified CNC into waterborne polyurethane (WPU). The super-hydrophobic functionalization with a water contact angle >150° was achieved by simple sanding. The effects of CNC on the morphology, thermal, mechanical, and hydrophobic properties of the obtained superhydrophobic composite films were investigated. The simple sanding process formed a large number of rough porous structures on the surface of the film, which improved the superhydrophobic properties of the film. And after 30 sanding cycles, the film still had excellent hydrophobicity (water contact angle >150°). This easy and effective method for the preparation of superhydrophobic films has great practical application value in the area of waterborne coatings.

Contribution of the Surface Treatment of Nanofibrillated Cellulose on the Properties of Bio-Based Epoxy Nanocomposites Intended for Flexible Electronics

The growing interest in materials derived from biomass has generated a multitude of solutions for the development of new sustainable materials with low environmental impact. We report here, for the first time, a strategy to obtain bio-based nanocomposites from epoxidized linseed oil (ELO), itaconic acid (IA), and surface-treated nanofibrillated cellulose (NC). The effect of nanofibrillated cellulose functionalized with silane (NC/S) and then grafted with methacrylic acid (NC/SM) on the properties of the resulted bio-based epoxy systems was thoroughly investigated. The differential scanning calorimetry (DSC) results showed that the addition of NCs did not influence the curing process and had a slight impact on the maximum peak temperature. Moreover, the NCs improved the onset degradation temperature of the epoxy-based nanocomposites by more than 30 °C, regardless of their treatment. The most important effect on the mechanical properties of bio-based epoxy nanocomposites, i.e., an increase in the storage modulus by more than 60% at room temperature was observed in the case of NC/SM addition. Therefore, NC’s treatment with silane and methacrylic acid improved the epoxy–nanofiber interface and led to a very good dispersion of the NC/SM in the epoxy network, as observed by the SEM investigation. The dielectric results proved the suitability of the obtained bio-based epoxy/NCs materials as substitutes for petroleum-based thermosets in the fabrication of flexible electronic devices.

Influence of filler material on properties of fiber-reinforced polymer composites: A review

The current day target for material scientists and researchers is developing a wholesome material to satisfy the parameters such as durability, manufacturability, low cost, and lightweight. Extensive research studies are ongoing on the possible application of polymer matrix composites in engineering and technology, since these materials have an edge over conventional materials in terms of performance. Hybridization of reinforcements is considered to be a better option to enhance the efficiency and performance of composite materials. Accordingly, research studies focus on the surface treatment of natural fibers and the addition of nanofillers (natural or synthetic) by industry and academia to take the properties and application of composites to the next level. This review purely focuses on the influence of fillers on the properties of composites along with the probable application of filler-based polymer composites.

Comparative evaluation of cellulose nanocrystals from bagasse and coir agro-wastes for reinforcing PVA-based composites

In order to increase resilience of planters against climate change and bring additional economic benefits, agro-wastes can be exploited for extracting nanocellulose to produce eco-friendly composites. This paper focused on extracting nanocellulose from sugarcane bagasse and coir (cocos nucifera) using chemical methods including mercerisation, bleaching and acid hydrolysis. Taguchi Design of Experiment showed that the optimum alkaline treatment conditions of bagasse were at 2 wt% NaOH at 90 °C for 16 h. The morphological changes occurring along each treatment stage were observed using Fourier-Transform Infrared spectroscopy and Scanning Electron Microscopy. The differences in the nanoparticles extracted from the two biomass were studied through the determination of crystallinity indexes and particle size. Cellulose nanocrystals (CNCs) from coir exhibited a total crystallinity index (TCI) of 1.03 and an average particle size of 137.3 nm while CNCs extracted from sugarcane bagasse under similar treatment conditions had a TCI of 0.85 and an average particle size of around 48 µm. Dynamic Light Scattering findings showed risks of agglomeration after freeze drying. Bio-nanocomposite films with polyvinyl alcohol (PVA) as matrix were manufactured by the solvent casting process. The highest tensile strength (38.2 MPa) was obtained for CNCs extracted from coir at a CNC/PVA loading of 0.5 wt%, representing a 96.9% increase in the tensile strength as compared to the unreinforced PVA matrix. This study showed that sugarcane bagasse and coir are suitable sources of nanocellulose and can be used to prepare bio-composites with considerably high tensile strengths.

Curing Behavior and Thermomechanical Performance of Bioepoxy Resin Synthesized from Vanillyl Alcohol: Effects of the Curing Agent

In order to reduce the dependency of resin synthesis on petroleum resources, vanillyl alcohol which is a renewable material that can be produced from lignin has been used to synthesize bioepoxy resin. Although it has been widely reported that the curing reaction and properties of the cured epoxies can be greatly affected by the molecular structure of the curing agents, the exact influence remains unknown for bioepoxies. In this study, four aliphatic amines with different molecular structures and amine functionalities, namely triethylenetetramine (TETA), Tris(2-aminoethyl)amine (TREN), diethylenetriamine (DETA), and ethylenediamine (EDA), were used to cure the synthesized vanillyl alcohol-based bioepoxy resin (VE). The curing reaction of VE and the physicochemical properties, especially the thermomechanical performance of the cured bioepoxies with different amine functionalities, were systematically investigated and compared using different characterization methods, such as DSC, ATR-FTIR, TGA, DMA, and tensile testing, etc. Despite a higher curing temperature needed in the VE-TETA resin system, the cured VE-TETA epoxy showed a better chemical resistance, particularly acidic resistance, as well as a lower swelling ratio than the others. The higher thermal decomposition temperature, storage modulus, and relaxation temperature of VE-TETA epoxy indicated its superior thermal stability and thermomechanical properties. Moreover, the tensile strength of VE cured by TETA was 1.4~2.6 times higher than those of other curing systems. In conclusion, TETA was shown to be the optimum epoxy curing agent for vanillyl alcohol-based bioepoxy resin.

Adhesive properties of bio-based epoxy resin reinforced by cellulose nanocrystal additives

The adhesive properties of a self-prepared bio-based epoxy resin with native cellulose nanocrystals (CNCs) are evaluated in this article. The porosity of actual CNCs is high. The most promising finding is the acquisition of high tensile modulus. The addition of CNC composites significantly increased the tensile modulus at lower wt.%, and the maximum crystallinity of CNCs was obtained. Bearing in mind the advantages of CNCs, scanning electron microscopy (SEM) showed a uniform distribution of concentrated CNCs. Clusters were formed at higher CNCs ratios, and the composite matrix content with high CNCs produced good expansion, low crystallinity, and increased elongation. Our analysis showed that the original CNCs were more evenly distributed in the self-prepared bio-based epoxy resin, which enhanced transformation, supported by improved dispersion of native CNCs. The presence of native CNCs greatly improved and enhanced the bonding performance of the bio-based epoxy resin in the interface area. Enhancing the mechanical properties of native CNCs has broad application prospects in environmental areas. This suggests that the widespread use of native CNCs in environmental engineering applications is feasible, especially in terms of adhesives properties.

Effect of a Novel Chemical Treatment on the Physico-Thermal Properties of Sugarcane Nanocellulose Fiber Reinforced Epoxy Nanocomposites

In the present investigation, a novel chemical treatment was introduced for the extraction of nanocellulose fibers from sugarcane bagasse and applied as reinforcement material to enhance the physical properties and thermal stability of epoxy nanocomposites. Epoxy nanocomposites with different weight fractions were fabricated using a wet layup process followed by furnace heating to remove the residual moisture content. The influence of surface modified sugarcane nanocellulose fiber loading on morphological (transmission electron microscope) properties of epoxy nanocomposites was investigated. The porosity and water absorption increase with the increment in fiber weight fraction for both treated and untreated nanocellulose fiber-epoxy composites. Among the various treatment processes, the alkali-treated fibers reinforced epoxy composites showed better thermal stability and water absorption resistance under 10 wt.% of nanocellulose fiber reinforcement.

Curing Kinetics and Thermal Stability of Epoxy Composites Containing Newly Obtained Nano-Scale Aluminum Hypophosphite (AlPO2)

For the first time, nano-scale aluminum hypophosphite (AlPO₂) was simply obtained in a two-step milling process and applied in preparation of epoxy nanocomposites varying concentration (0.1, 0.3, and 0.5 wt.% based on resin weight). Studying the cure kinetics and thermal stability of these nanocomposites would pave the way toward the design of high-performance nanocomposites for special applications. Scanning electron microscopy (SEM) and transmittance electron microscopy (TEM) revealed AlPO₂ particles having domains less than 60 nm with high potential for agglomeration. Excellent (at heating rate of 5 °C/min) and Good (at heating rates of 10, 15 and 20 °C/min) cure states were detected for nanocomposites under nonisothermal differential scanning calorimetry (DSC). While the dimensionless curing temperature interval (ΔT*) was almost equal for epoxy/AlPO₂ nanocomposites, dimensionless heat release (ΔH*) changed by densification of polymeric network. Quantitative cure analysis based on isoconversional Friedman and Kissinger methods gave rise to the kinetic parameters such as activation energy and the order of reaction as well as frequency factor. Variation of glass transition temperature (T_g) was monitored to explain the molecular interaction in the system, where T_g increased from 73.2 °C for neat epoxy to just 79.5 °C for the system containing 0.1 wt.% AlPO₂. Moreover, thermogravimetric analysis (TGA) showed that nanocomposites were thermally stable.

Electrically Self-Healing Thermoset MWCNTs Composites Based on Diels-Alder and Hydrogen Bonds

In this work, we prepared electrically conductive self-healing nanocomposites. The material consists of multi-walled carbon nanotubes (MWCNT) that are dispersed into thermally reversible crosslinked polyketones. The reversible nature is based on both covalent (Diels-Alder) and non-covalent (hydrogen bonding) interactions. The design allowed for us to tune the thermomechanical properties of the system by changing the fractions of filler, and diene-dienophile and hydroxyl groups. The nanocomposites show up to 1 × 104 S/m electrical conductivity, reaching temperatures between 120 and 150 °C under 20-50 V. The self-healing effect, induced by electricity was qualitatively demonstrated as microcracks were repaired. As pointed out by electron microscopy, samples that were already healed by electricity showed a better dispersion of MWCNT within the polymer. These features point toward prolonging the service life of polymer nanocomposites, improving the product performance, making it effectively stronger and more reliable.

Using α-Pinene-Modified Triethoxysilane as the New Cross-Linking Agent To Improve the Silicone Rubber Properties

α-Pinene-modified triethoxysilane (α-PTES) was synthesized by hydrosilylation in the presence of Karstedt's catalyst. The structure of α-PTES was determined by Fourier transform infrared spectroscopy and nuclear magnetic resonance. Under the catalysis of an organotin catalyst, α-PTES, which was the cross-linking agent, and the hydroxy-terminated poly(dimethylsiloxane) matrix were utilized to prepare the room-temperature vulcanized silicone rubber. Morphology, thermal performance, and mechanical properties of the modified silicone rubber were investigated by scanning electron microscopy, thermal gravimetric analysis, dynamic mechanical analysis, and a universal testing machine. Because of the strong rigidity of the ring structure of α-pinene, the thermal and mechanical properties of modified silicone rubber were improved greatly than those of the silicone rubber, and the cross-linking agent of which was methyltriethoxysilane. Results showed that the tensile strength and the break at elongation increased by 69.2 and 125%, respectively, and they are nearly doubled compared to the unmodified silicone rubber.

A review on processing techniques of bast fibers nanocellulose and its polylactic acid (PLA) nanocomposites

The utilization of nanocellulose has increasingly gained attentions from various research fields, especially the field of polymer nanocomposites owing to the growing environmental hazardous of petroleum based fiber products. Meanwhile, the searching of alternative cellulose sources from different plants has become the interests for producing nanocellulose with varying characterizations that expectedly suit in specific field of applications. In this content the long and strong bast fibers from plant species was gradually getting its remarkable position in the field of nanocellulose extraction and nanocomposites fabrications. This review article intended to present an overview of the chemical structure of cellulose, different types of nanocellulose, bast fibers compositions, structure, polylactic acid (PLA) and the most probable processing techniques on the developments of nanocellulose from different bast fibers especially jute, kenaf, hemp, flax, ramie and roselle and its nanocomposites. This article however more focused on the fabrication of PLA based nanocomposites due to its high firmness, biodegradability and sustainability properties in developed products towards the environment. Along with this it also explored a couple of issues to improve the processing techniques of bast fibers nanocellulose and its reinforcement in the PLA biopolymer as final products.

Syringaresinol: A Renewable and Safer Alternative to Bisphenol A for Epoxy-Amine Resins

A renewable bisepoxide, SYR-EPO, was prepared from syringaresinol, a naturally occurring bisphenol deriving from sinapic acid, by using a chemo-enzymatic synthetic pathway. Estrogenic activity tests revealed no endocrine disruption for syringaresinol. Its glycidylation afforded SYR-EPO with excellent yield and purity. This biobased, safe epoxy precursor was then cured with conventional and renewable diamines for the preparation of epoxy-amine resins. The resulting thermosets were thermally and mechanically characterized. Thermal analyses of these new resins showed excellent thermal stabilities (T_d5 % =279-309 °C) and T_g ranging from 73 to 126 °C, almost reaching the properties of those obtained with the diglycidylether of bisphenol A (DGEBA), extensively used in the polymer industry (T_d5 % =319 °C and T_g =150 °C for DGEBA/isophorone diamine resins). Degradation studies in NaOH and HCl aqueous solutions also highlighted the robustness of the syringaresinol-based resins, similar to bisphenol A (BPA). All these results undoubtedly confirmed the potential of syringaresinol as a greener and safer substitute for BPA.

Epoxy Monomers Cured by High Cellulosic Nanocrystal Loading

The present study focuses on the use of cellulose nanocrystals (CNC) as the main constituent of a nanocomposite material and takes advantage of hydroxyl groups, characteristic of the CNC chemical structure, to thermally cross-link an epoxy resin. An original and simple approach is proposed, based on the collective sticking of CNC building blocks with the help of a DGEBA/TGPAP-based epoxy resin. Scientific findings suggest that hydroxyl groups act as a toxic-free cross-linking agent of the resin. The enhanced protection against water degradation as compared to neat CNC film and the improvement of mechanical properties of the synthesized films are attributed to a good compatibility between the CNC and the resin. Moreover, the preservation of CNC optical properties at high concentrations opens the way to applying these materials in photonic devices.

Effects of processing on the properties of chitosan/cellulose nanocrystal films

Biocomposites of chitosan (CS)/cellulose nanocrystals (CN) were prepared by using solution casting method. Influences of solution preparation method and CN content on the properties of composites were investigated. Mechanical stirring/ultrasonication or microfluidization were used to disperse nanocrystals in the chitosan matrix. The prepared nanocomposites were characterized by FTIR, XRD, SEM, DSC, TGA, TMA and contact angle measurements. SEM analysis revealed that microfluidization decreased CN aggregates in matrix. Formation of hydrogen bonds between CS and CN in nanocomposites prepared by using microfluidization was confirmed by FTIR spectroscopy. This high interaction led to an increment of the crystallinity of chitosan films. Tg values within a range of 53-58°C were obtained in DSC and TMA measurements. The thermal stability of CS film showed no significant effect of CN addition, whereas contact angle measurements revealed that CN addition resulted in an increment of hydrophilicity of chitosan films.

From a bio-based phosphorus-containing epoxy monomer to fully bio-based flame-retardant thermosets

In this work, phloroglucinol was used as a renewable resource to prepare an epoxy monomer and phosphorus containing reactive flame retardant (FR).