The role of nanocrystalline cellulose on the microstructure of foamed castor-oil polyurethane nanocomposites

Graft onto approaches for nanocellulose-based advanced functional materials

The resurgence of cellulose as nano-dimensional 'nanocellulose' has unlocked a sustainable bioeconomy for the development of advanced functional biomaterials. Bestowed with multifunctional attributes, such as renewability and abundance of its source, biodegradability, biocompatibility, superior mechanical, optical, and rheological properties, tunable self-assembly and surface chemistry, nanocellulose presents exclusive opportunities for a wide range of novel applications. However, to alleviate its intrinsic hydrophilicity-related constraints surface functionalization is inevitably needed to foster various targeted applications. The abundant surface hydroxyl groups on nanocellulose offer opportunities for grafting small molecules or macromolecular entities using either a 'graft onto' or 'graft from' approach, resulting in materials with distinctive functionalities. Most of the reviews published to date extensively discussed 'graft from' modification approaches, however 'graft onto' approaches are not well discussed. Hence, this review aims to provide a comprehensive summary of 'graft onto' approaches. Furthermore, insight into some of the recently emerging applications of this grafted nanocellulose including advanced nanocomposite formulation, stimuli-responsive materials, bioimaging, sensing, biomedicine, packaging, and wastewater treatment has also been reviewed.

Rod-like Cellulose Regenerated by Bottom-Up Assembly in Natural Rubber Latex and Its Reinforcement

As a renewable biomass material, nano-cellulose has been investigated as a reinforcing filler in rubber composites but has seen little success because of its strong inclination towards aggregating. Here, a bottom-up self-assembly approach was proposed by regenerating cellulose crystals from a mixture of cellulose solution and natural rubber (NR) latex. Different co-coagulants of both cellulose solution and natural rubber latex were added to break the dissolution equilibrium and in-situ regenerate cellulose in the NR matrix. The SEM images showed that the sizes and morphologies of regenerated cellulose (RC) varied greatly with the addition of different co-coagulants. Only when a 5 wt% acetic acid aqueous solution was used, the RC particles showed an ideal rod-like structure with small sizes of about 100 nm in diameter and 1.0 μm in length. The tensile test showed that rod-like RC (RRC)-endowed NR vulcanizates with pronounced reinforcement had a drastic upturn in stress after stretching to 200% strain. The results of XRD and the Mullins effect showed that this drastic upturn in stress was mainly attributed to the formation of rigid RRC-RRC networks during stretching instead of the strain-induced crystallization of NR. This bottom-up approach provided a simple way to ensure the effective utilization of cellulosic materials in the rubber industry.

Preventing the Collapse Behavior of Polyurethane Foams with the Addition of Cellulose Nanofiber

Polyurethane foam manufacturing depends on its materials and processes. A polyol that contains primary alcohol is very reactive with isocyanate. Sometimes, this may cause unexpected problems. In this study, a semi-rigid polyurethane foam was fabricated; however, its collapse occurred. The cellulose nanofiber was fabricated to solve this problem, and a weight ratio of 0.25, 0.5, 1, and 3% (based on total parts per weight of polyols) of the nanofiber was added to the polyurethane foams. The effect of the cellulose nanofiber on the polyurethane foams’ rheological, chemical, morphological, thermal, and anti-collapse performances was analyzed. The rheological analysis showed that 3 wt% of the cellulose nanofiber was unsuitable because of the aggregation of the filler. It was observed that the addition of the cellulose nanofiber showed the improved hydrogen bonding of the urethane linkage, even if it was not chemically reacted with the isocyanate groups. Moreover, due to the nucleating effect of the cellulose nanofiber, the average cell area of the produced foams decreased according to the amount of the cellulose nanofiber present, and the average cell area especially was reduced about five times when it contained 1 wt% more of the cellulose nanofiber than the neat foam. Although the thermal stability declined slightly, the glass transition temperature shifted from 25.8 °C to 37.6, 38.2, and 40.1 °C by when the cellulose nanofiber increased. Furthermore, the shrinkage ratio after 14 days from the foaming (%shrinkage) of the polyurethane foams decreased 15.4 times for the 1 wt% cellulose nanofiber polyurethane composite.

Polyurethane foams from vegetable oil-based polyols: a review

Polyurethane is a versatile material that can be converted into various forms according to applications. PU foams or PUFs are the most commonly used polyurethanes. These are materials of low density and low thermal conductivity that make them highly suitable for thermal insulating applications. Most of the synthesis of PUFs is still based on the petrochemical industry. There are issues associated with the oil industry, such as environmental pollution, sustainability, and market instability. More recently, we have experienced the COVID-19 pandemic which has destroyed the global supply chain of raw materials. Such sudden disruption of the supply chain affects the global economy. To eliminate the reliance on special ingredients, it is important to find and produce alternate and domestic raw materials. Vegetable oils are organic, cost-effective, and economically viable and present in abundant amounts. The oil consists of triglycerides. It can be functionalized to provide polyol for PU foam synthesis. Herein, we review the literature on factors influencing the properties of PUFs depending on polyols from vegetable oil as well as present a glimpse of the conversion of vegetable oils into polyols for PUF synthesis.

Properties of Cellulose Pulp and Polyurethane Composite Films Fabricated with Curcumin by Using NMMO Ionic Liquid

Cellulose pulp (CP), polyurethane (PU), and curcumin-based biocompatible composite films were prepared using a simple cost-effective method. Significant structural and microstructural changes were studied using FT-IR spectroscopy, XRD, and SEM. The 5% and 10% gravimetric losses of the CP/PU/curcumin composite were found to be in the range 87.2–182.3 °C and 166.7–249.8 °C, respectively. All the composites exhibited single T_g values in the range 147.4–154.2 °C. The tensile strength of CP was measured to be 93.2 MPa, which dropped to 14.1 MPa for the 1:0.5 CP/PU composite and then steadily increased to 30.5 MPa with further addition of PU. The elongation at the break of the composites decreased from 8.1 to 3.7% with the addition of PU. The addition of PU also improved the water vapor permeability (3.96 × 10⁻⁹ to 1.75 × 10⁻⁹ g m⁻¹ s⁻¹ Pa⁻¹) and swelling ratio (285 to 202%) of the CP composite films. The CP/PU/curcumin composite exhibited good antioxidant activity and no cytotoxicity when tested on the HaCat cell line. The visual appearance and UV transmittance (86.2–32.9% at 600 nm) of the CP composite films were significantly altered by the incorporation of PU and curcumin. This study demonstrates that CP/PU/curcumin composites can be used for various packaging and biomedical applications.

A Review of the Surface Modification of Cellulose and Nanocellulose Using Aliphatic and Aromatic Mono- and Di-Isocyanates

Nanocellulose has been subjected to a wide range of chemical modifications towards increasing its potential in certain fields of interest. These modifications either modulated the chemistry of the nanocellulose itself or introduced certain functional groups onto its surface, which varied from simple molecules to polymers. Among many, aliphatic and aromatic mono- and di-isocyanates are a group of chemicals that have been used for a century to modify cellulose. Despite only being used recently with nanocellulose, they have shown great potential as surface modifiers and chemical linkers to graft certain functional chemicals and polymers onto the nanocellulose surface. This review discusses the modification of cellulose and nanocellulose using isocyanates including phenyl isocyanate (PI), octadecyl isocyanate (OI), toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HMDI), and their derivatives and polymers. It also presents the most commonly used nanocellulose modification strategies including their advantages and disadvantages. It finally discusses the challenges of using isocyanates, in general, for nanocellulose modification.

New approach to recycle office waste paper: Reinforcement for polyurethane with nano cellulose crystals extracted from waste paper

New approach to recycle office waste paper was purposed in this paper, i.e., cellulose nanocrystal (CNC) was extracted from waste paper and then used CNC as the organic filler to reinforce polyurethane elastomer (PUE) in thermal properties. A series of CNC/PUE nanocomposites was prepared in situ using a two-step process in solvent N,N-dimethylformamide solution by changing the content of CNC from 0.5, 1, 2, 3, 4 to 5 wt%. The results showed that CNC was covalently bonded to PUE, and specifically concerned with the hard segments of PUE resulting from the strong hydrogen bonding. The interactions between CNC and PUE caused the increased thermal and thermo-mechanical properties, and decreased water absorption of nanocomposites. Importantly, the initial degradation temperature of PUE with 2 wt% content CNC (CNC/PUE2) increased by 21 °C. CNC/PUE2 had the better comprehensive properties with the worse water absorption, which made CNC/PUE2 appealing in load bearing and outdoor applications. Hence, this work not only provided a new recycling method of waste paper but also provided a thermolstable PUE with lower cost.

Polyurethane types, synthesis and applications – a review

Polyurethanes (PUs) are a class of versatile materials with great potential for use in different applications, especially based on their structure–property relationships.