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Baniasadi H, Abidnejad R, Fazeli M, Lipponen J, Niskanen J, Kontturi E, Seppälä J, Rojas OJ. Innovations in hydrogel-based manufacturing: A comprehensive review of direct ink writing technique for biomedical applications. Adv Colloid Interface Sci 2024; 324:103095. [PMID: 38301316 DOI: 10.1016/j.cis.2024.103095] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/29/2023] [Revised: 01/22/2024] [Accepted: 01/23/2024] [Indexed: 02/03/2024]
Abstract
Direct ink writing (DIW) stands as a pioneering additive manufacturing technique that holds transformative potential in the field of hydrogel fabrication. This innovative approach allows for the precise deposition of hydrogel inks layer by layer, creating complex three-dimensional structures with tailored shapes, sizes, and functionalities. By harnessing the versatility of hydrogels, DIW opens up possibilities for applications spanning from tissue engineering to soft robotics and wearable devices. This comprehensive review investigates DIW as applied to hydrogels and its multifaceted applications. The paper introduces a diverse range of printing techniques while providing a thorough exploration of DIW for hydrogel-based printing. The investigation aims to explain the progress made, challenges faced, and potential trajectories that lie ahead for DIW in hydrogel-based manufacturing. The fundamental principles underlying DIW are carefully examined, specifically focusing on rheological attributes and printing parameters, prompting a comprehensive survey of the wide variety of hydrogel materials. These encompass both natural and synthetic variations, all of which can be effectively harnessed for this purpose. Furthermore, the review explores the latest applications of DIW for hydrogels in biomedical areas, with a primary focus on tissue engineering, wound dressing, and drug delivery systems. The document not only consolidates the existing state of DIW within the context of hydrogel-based manufacturing but also charts potential avenues for further research and innovative breakthroughs.
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Affiliation(s)
- Hossein Baniasadi
- Polymer Technology, School of Chemical Engineering, Aalto University, Espoo, Finland.
| | - Roozbeh Abidnejad
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto FI-00076, Finland
| | - Mahyar Fazeli
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto FI-00076, Finland
| | - Juha Lipponen
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto FI-00076, Finland
| | - Jukka Niskanen
- Polymer Technology, School of Chemical Engineering, Aalto University, Espoo, Finland
| | - Eero Kontturi
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto FI-00076, Finland
| | - Jukka Seppälä
- Polymer Technology, School of Chemical Engineering, Aalto University, Espoo, Finland
| | - Orlando J Rojas
- Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, Aalto FI-00076, Finland; Bioproducts Institute, Department of Chemical & Biological Engineering, Department of Chemistry, Department of Wood Science, 2360 East Mall, The University of British Columbia, Vancouver, BC V6T 1Z3, Canada
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Barrulas RV, Corvo MC. Rheology in Product Development: An Insight into 3D Printing of Hydrogels and Aerogels. Gels 2023; 9:986. [PMID: 38131974 PMCID: PMC10742728 DOI: 10.3390/gels9120986] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/25/2023] [Revised: 12/09/2023] [Accepted: 12/15/2023] [Indexed: 12/23/2023] Open
Abstract
Rheological characterisation plays a crucial role in developing and optimising advanced materials in the form of hydrogels and aerogels, especially if 3D printing technologies are involved. Applications ranging from tissue engineering to environmental remediation require the fine-tuning of such properties. Nonetheless, their complex rheological behaviour presents unique challenges in additive manufacturing. This review outlines the vital rheological parameters that influence the printability of hydrogel and aerogel inks, emphasising the importance of viscosity, yield stress, and viscoelasticity. Furthermore, the article discusses the latest developments in rheological modifiers and printing techniques that enable precise control over material deposition and resolution in 3D printing. By understanding and manipulating the rheological properties of these materials, researchers can explore new possibilities for applications such as biomedicine or nanotechnology. An optimal 3D printing ink requires strong shear-thinning behaviour for smooth extrusion, forming continuous filaments. Favourable thixotropic properties aid viscosity recovery post-printing, and adequate yield stress and G' are crucial for structural integrity, preventing deformation or collapse in printed objects, and ensuring high-fidelity preservation of shapes. This insight into rheology provides tools for the future of material design and manufacturing in the rapidly evolving field of 3D printing of hydrogels and aerogels.
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Affiliation(s)
| | - Marta C. Corvo
- i3N|Cenimat, Department of Materials Science (DCM), NOVA School of Science and Technology, NOVA University Lisbon, 2829-516 Caparica, Portugal;
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