A novel mesoporous Pd/cobalt aluminate bifunctional catalyst for aldol condensation and following hydrogenation

Production of Renewable Hydrocarbon Biofuels with Lignocellulose and Its Derivatives over Heterogeneous Catalysts

In recent years, the issues of global warming and CO2 emission reduction have garnered increasing global attention. In the 21st Conference of the Parties (convened in Paris in 2015), 179 nations and the European Union signed a pivotal agreement to limit the global temperature increase of this century to well below 2 K above preindustrial levels. To fulfill this objective, extensive research has been conducted to use renewable energy sources as potential replacements for traditional fossil fuels. Among them, the production of hydrocarbon transportation fuels from CO2-neutral and renewable biomass has proven to be a particularly promising solution due to its compatibility with existing infrastructure. This review systematically summarizes research progress in the synthesis of liquid hydrocarbon biofuels from lignocellulose during the past two decades. Based on the chemical structure (including n-paraffins, iso-paraffins, aromatics, and cycloalkanes) of hydrocarbon transportation fuels, the synthesis pathways of these biofuels are discussed in four separate sections. Furthermore, this review proposes three guiding principles for the design of practical hydrocarbon biofuels, providing insights into future directions for the development of viable biomass-derived liquid fuels.

Novel Route to Produce Hydrocarbons from Woody Biomass Using Molten Salts

The thermochemical decomposition of woody biomass has been widely identified as a promising route to produce renewable biofuels. More recently, the use of molten salts in combination with pyrolysis has gathered increased interest. The molten salts may act as a solvent, a heat transfer medium, and possibly also a catalyst. In this study, we report experimental studies on a process to convert woody biomass to a liquid hydrocarbon product with a very low oxygen content using molten salt pyrolysis (350-450 °C and atmospheric pressure) followed by subsequent catalytic conversions of the liquids obtained by pyrolysis. Pyrolysis of woody biomass in molten salt (ZnCl₂/NaCl/KCl with a molar composition of 60:20:20) resulted in a liquid yield of 46 wt % at a temperature of 450 °C and a molten salt/biomass ratio of 10:1 (mass). The liquids are highly enriched in furfural (13 wt %) and acetic acid (14 wt %). To reduce complexity and experimental issues related to the production of sufficient amounts of pyrolysis oils for further catalytic upgrading, model studies were performed to convert both compounds to hydrocarbons using a three-step catalytic approach, viz., (i) ketonization of acetic acid to acetone, (ii) cross-aldol condensation between acetone and furfural to C₈-C₁₃ products, followed by (iii) a two-stage catalytic hydrotreatment of the latter to liquid hydrocarbons. Ketonization of acetic acid to acetone was studied in a continuous setup over a ceria-zirconia-based catalyst at 250 °C. The catalyst showed no signs of deactivation over a period of 230 h while also achieving high selectivity toward acetone. Furfural was shown to have a negative effect on the catalyst performance, and as such, a separation step is required after pyrolysis to obtain an acetic-acid-enriched fraction. The cross-aldol condensation reaction between acetone and furfural was studied in a batch using a commercial Mg/Al hydrotalcite as the catalyst. Furfural was quantitatively converted with over 90% molar selectivity toward condensed products with a carbon number between C₈ and C₁₃. The two-stage hydrotreatment of the condensed product consisted of a stabilization step using a Ni-based Picula catalyst and a further deep hydrotreatment over a NiMo catalyst, in both batch setups. The final product with a residual 1.5 wt % O is rich in (cyclo)alkanes and aromatic hydrocarbons. The overall carbon yield for the four-step approach, from pinewood biomass to middle distillates, is 21%, assuming that separation of furfural and acetic acid after the pyrolysis step can be performed without losses.

Cleaner One-Pot Transformation of Glycerol to Acrylic Acid and 1,2-Propanediol over Cu2O/Montmorillonite Bifunctional Catalysts Without External Oxygen and Hydrogen

Efficient conversion of glycerol, an inevitable by-product of the transesterification process producing biodiesel, to acrylic acid (AA) and 1,2-propanediol (1,2-PDO) via a cleaner process is much attractive and challenging. In...

Cobalt vacancies assisted ion diffusion in Co2AlO4 carbon nanofibers for enhancing lithium battery performance

The rational design of one-dimensional nanofibers, concentrating on the compositions, morphology, structure and defects, has emerging importance in the preparation of anode materials with desired performance for lithium-ion batteries. In the present work, we prepared cobalt vacancies enriched Co₂AlO₄/carbon nanofibers coated with Co₂AlO₄ nanosheets by using electrospinning and multi-step sintering processes. As the anode of the lithium-ion battery, the as-prepared nanofibers show excellent cycling stability, and particularly the discharge capacity can remain at 627.4 mA h g^-1 after 500 cycles under 500 mA g^-1. We contributed the improved performances to the carbon-based networks, the presence of cobalt vacancy on Co₂AlO₄ and the larger specific surface area of the present species. Moreover, density functional theory (DFT) calculations have implied that introducing Co vacancies could reduce the energy barrier of ion diffusion, leading to a faster diffusion rate of lithium ions during cycling. Apparently, the present approach could afford many essential advantages for anode material preparation, such as carbon-based matrix, larger specific surface area and cation vacancy, and more importantly, it can be extended to other spinel mixed transition metal oxides.

Bmim[OAc]-Cu2O/g-C3N4 as a multi-function catalyst for sonophotocatalytic degradation of methylene blue

In this study, ionic liquid, 1-butyl-3-methylimidazolium acetate (Bmim[OAc]) modified cuprous oxide immobilized over graphitic carbon nitride (Bmim[OAc]-Cu₂O/g-C₃N₄) as an efficient heterogeneous catalyst was successfully prepared by depositing Bmim[OAc]-Cu₂O over the surface of g-C₃N₄. The deposition of cuprous oxide over the surface of g-C₃N₄ leads to the formation of a heterojunction that promotes the charge separation. Cu₂O enhances the degradation capability owing to its dual function where it acts as a photocatalyst and Fenton like catalyst. Bmim[OAc] plays a vital role in trapping the photogenerated electrons, which in turn reduce the chances of electron-hole pairs recombination. Sonophotocatalytic degradation of methylene blue (MB) was investigated using the prepared Bmim[OAc]-Cu₂O/g-C₃N₄ at room temperature and pH = 7 in presence of ultraviolet (UV, 6 W, λ = 254 nm) and ultrasonic (US, 20 kHz) as a dual irradiation system and H₂O₂ as an oxidant. Only 30 min of dual irradiation was enough for Bmim[OAc]-Cu₂O/g-C₃N₄ (0.1 gL^-1) to achieve a complete degradation using 10 mM H₂O₂ at 25 °C and pH = 7. The value of band gap of tested catalyst plays a vital role in boosting the degradation capability of the sonophotocatalytic system through the generated reactive radicals especially the hydroxyl radicals and superoxide radicals, which play a major role in the system. The kinetics of the reaction was investigated and the activation energy was calculated from the slope of the Arrhenius plot and found to be 19.77 kJ/mol.

How Catalysts and Experimental Conditions Determine the Selective Hydroconversion of Furfural and 5-Hydroxymethylfurfural

Furfural and 5-hydroxymethylfurfural stand out as bridges connecting biomass raw materials to the biorefinery industry. Their reductive transformations by hydroconversion are key routes toward a wide variety of chemicals and biofuels, and heterogeneous catalysis plays a central role in these reactions. The catalyst efficiency highly depends on the nature of metals, supports, and additives, on the catalyst preparation procedure, and obviously on reaction conditions to which catalyst and reactants are exposed: solvent, pressure, and temperature. The present review focuses on the roles played by the catalyst at the molecular level in the hydroconversion of furfural and 5-hydroxymethylfurfural in the gas or liquid phases, including catalytic hydrogen transfer routes and electro/photoreduction, into oxygenates or hydrocarbons (e.g., furfuryl alcohol, 2,5-bis(hydroxymethyl)furan, cyclopentanone, 1,5-pentanediol, 2-methylfuran, 2,5-dimethylfuran, furan, furfuryl ethers, etc.). The mechanism of adsorption of the reactant and the mechanism of the reaction of hydroconversion are correlated to the specificities of each active metal, both noble (Pt, Pd, Ru, Au, Rh, and Ir) and non-noble (Ni, Cu, Co, Mo, and Fe), with an emphasis on the role of the support and of additives on catalytic performances (conversion, yield, and stability). The reusability of catalytic systems (deactivation mechanism, protection, and regeneration methods) is also discussed.

Size-controllable ultrafine palladium nanoparticles immobilized on calcined chitin microspheres as efficient and recyclable catalysts for hydrogenation

In the present work, chitin microspheres were impregnated at different concentrations of palladium salt solution to generate the precursor-Pd2+/chitin, and then a series of size-controllable palladium nanocatalysts (Pd@chitin) were successfully constructed by calcining the composite microspheres. Transmission electron microscopy (TEM) and X-ray absorption spectroscopy (XAS) provided reliable evidence for well-dispersed and ultrafine palladium nanoparticles (Pd NPs) with mean diameters from about 1 to 3 nm. Chitin microspheres, as the supporting framework of these catalysts, played a significant role for stabilizing the highly dispersed Pd NPs based on their abundant functional groups and large surface areas. Moreover, the chitin matrix acted as a reductant for the precursor-Pd2+ during calcination, and the calcination process made Pd@chitin more stable. These Pd@chitin catalysts were further tested for the hydrogenations of styrene and benzaldehyde, and they displayed superior catalytic activities compared to commercial Pd/C and unsupported homogeneous Pd(OAc)2 catalysts. Notably, the most active catalyst of 1.2 wt% Pd@chitin had a highly competitive turnover frequency (TOF) of 50 000 h-1 in the hydrogenation of styrene, and the catalyst could be repeatedly used for more than 10 cycles with no decay of the catalytic activity, suggesting potential industrial applications.

Highly efficient charge transfer through a double Z-scheme mechanism by a Cu-promoted MoO3/g-C3N4 hybrid nanocomposite with superior electrochemical and photocatalytic performance

Herein, a novel Cu-MoO3/g-C3N4 hybrid nanocomposite was successfully synthesized by a two-step strategy of one-pot pyrolysis followed by the impregnation method. The structure, phase, morphology and electronic environment of MoO3, g-C3N4 and Cu in the composite were determined by various characterization methods. The oxygen vacancies of MoO3 were ascertained by UV-DRS, Raman, and XPS analysis. The formation of the heterostructure was characterised by electrochemical measurements. The photocatalytic performance of the composite was investigated by the water reduction reaction and the reduction of an important inorganic pollutant, Cr(vi). In the presence of Cu NPs, the H2 evolution of the MoO3/g-C3N4 hybrid was found to be 652 μmol h-1 with an apparent energy conversion efficiency of 13.46%, and up to 95% of Cr(vi) was reduced using citric acid as a hole scavenger. The remarkably enhanced photocatalytic performance was attributed to the combined effect of the double Z-scheme mechanism and defective MoO3. The in situ formation process of the MoO3/g-C3N4 hybrid followed a direct Z-scheme charge transfer by generating a great number of defects at the solid-solid interface, similar to that of a conductor, and offered low electrical resistance, whereas loading of Cu NPs built up an indirect Z-scheme charge transfer to establish the double Z-scheme charge transfer mechanism. This hybrid material produces a photocurrent density of 12.1 mA cm-2, in good agreement with the photocatalytic activity. This study highlights the facilitation effect of MoO3 due to oxygen vacancies and charge transfer through the double Z-scheme mechanism to open up a new window in the field of 2D nanostructured photocatalytic materials.

Synthesis of carbon-supported Pd–Co bimetallic catalysts templated by Co nanoparticles using the galvanic replacement method for selective hydrogenation

Carbon-supported Pd–Co catalysts prepared by galvanic replacement were proven to be active for the selective hydrogenation of phenylacetylene.

Visible-light-drived high photocatalytic activities of Cu/g-C3N4 photocatalysts for hydrogen production

The Cu/g-C₃N₄ photocatalysts presented here show excellent performance for H₂ evolution in the absence of a noble-metal cocatalyst.

Towards understanding the hydrodeoxygenation pathways of furfural–acetone aldol condensation products over supported Pt catalysts

Aiming at the valorisation of furfural-derived compounds, the hydrodeoxygenation of furfural–acetone condensation products has been studied using supported platinum catalysts.

Alkanes from Bioderived Furans by using Metal Triflates and Palladium-Catalyzed Hydrodeoxygenation of Cyclic Ethers

Using a metal triflate and Pd/C as catalysts, alkanes were prepared from bioderived furans in a one-pot hydrodeoxygenation (HDO) process. During the reaction, the metal triflate plays a crucial role in the ring-opening HDO of furan compounds. The entire reaction process has goes through two major phases: at low temperatures, saturation of the exocyclic double bond and furan ring are catalyzed by Pd/C; at high temperatures, the HDO of saturated furan compounds is catalyzed by the metal triflate. The reaction mechanism was verified by analyzing the changes of the intermediates during the reaction. In addition, different metal triflates, solvents, and catalyst recycling were also investigated.

Cobalt aluminate nanoparticles supported on MIL-101 structure: catalytic performance investigation

Novel heterogeneous catalysts composed by CoAl₂O₄ nanoparticles supported on MIL-101(Cr) framework exhibiting remarkable catalytic performance for thioanisole oxidation under sustainable conditions.

CO2 as a regulator for the controllable preparation of highly dispersed chitosan-supported Pd catalysts in ionic liquids

A controllable synthetic route has been developed for the preparation of chitosan supported Pd catalysts in 1-butyl-3-methylimidazolium acetate by using compressed CO₂ as the anti-solvent and regulator.

Excellent visible-light-driven photocatalytic performance of Cu2O sensitized NaNbO3heterostructures

Heterostructure complexes of Cu₂O/NaNbO₃exhibited high catalytic activities on the degradation of methyl orange.

From furfural to fuel: synthesis of furoins by organocatalysis and their hydrodeoxygenation by cascade catalysis

The synthesis of furoins from biomass-derived furfural and 2-methylfurfural is demonstrated in high yields in green and renewable solvents using N-heterocyclic carbene organocatalysts. The resulting furoin molecules are used as precursors for fuels using cascade catalysis, first by using Pd/C with acidic co-catalysts under very mild conditions to yield oxygenated C12 molecules. Two main products were formed, which we identified as 1,2-bis(5-methyltetrahydrofuran-2-yl)ethane and 1-(5-methyltetrahydrofuran-2-yl)heptanol. The use of a Pd/Zeolite-β catalyst under more extreme conditions resulted in the complete hydrodeoxygenation of 5,5'-dimethylfuroin to dodecanes in high yields (76%) and exceptional selectivity (94%) for n-dodecane.

Cu/MgAl(2)O(4) as bifunctional catalyst for aldol condensation of 5-hydroxymethylfurfural and selective transfer hydrogenation

Copper supported on mesoporous magnesium aluminate has been prepared as noble-metal-free solid catalyst for aldol condensation of 5-hydroxymethylfurfural with acetone, followed by hydrogenation of the aldol condensation products. The investigated mesoporous spinels possess high activity as solid-base catalysts. Magnesium aluminate exhibits superior activity compared to zinc and cobalt-based aluminates, reaching full conversion and up to 81 % yield of the 1:1 aldol product. The high activity can be correlated to a higher concentration of basic surface sites on magnesium aluminate. Applying continuous regeneration, the catalysts can be recycled without loss of activity. Focusing on the subsequent hydrogenation of aldol condensation products, Cu/MgAl2 O4 allows a selective hydrogenation and CO bond cleavage, delivering 3-hydroxybutyl-5-methylfuran as the main product with up to 84 % selectivity avoiding ring saturation. Analysis of the hydrogenation activity reveals that the reaction proceeds in the following order: CC>CO>CO cleavage>ring hydrogenation. Comparable activity and selectivity can be also achieved utilizing 2-propanol as solvent in the transfer hydrogenation, providing the possibility for partial recycling of acetone and optimization of the hydrogen management.

Preparation of yolk-shell Fe(x)O(y)/Pd@mesoporous SiO2 composites with high stability and their application in catalytic reduction of 4-nitrophenol

Yolk-shell composites with a movable Fe(x)O(y) core and mesoporous SiO2 (mSiO2) shell, together with Pd nanoparticles uniformly anchoring on the inner surface, were prepared. The structure and composition of as-prepared catalysts were characterized by scanning electron microscopy, transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, Brunauer-Emmett-Teller measurement and Fourier-transform infrared spectroscopy, respectively. They are ideal candidates as nanoreactors for heterogeneous catalysis due to their special structure. The catalytic performance of Fe(x)O(y)/Pd@mSiO2 composites was studied by the reduction of 4-nitrophenol with NaBH4 as a reducing agent. Their reaction rate constant was calculated according to the pseudo-first-order reaction equation. The catalysts could be easily recycled by an external magnetic field due to their superparamagnetic property. Besides good catalytic property, another merit of Fe(x)O(y)/Pd@mSiO2 composites was high stability. We have compared the stability between Fe(x)O(y)/Pd@mSiO2 and Fe3O4@C/Pd composites by ultrasonic treatment and HNO3 solution etching, the stability of the former was much better than the later.

Solvent-free synthesis of C10 and C11 branched alkanes from furfural and methyl isobutyl ketone

Our best results jet: C10 and C11 branched alkanes, with low freezing points, are synthesized through the aldol condensation of furfural and methyl isobutyl ketone from lignocellulose, which is then followed by hydrodeoxygenation. These jet-fuel-range alkanes are obtained in high overall yields (≈90%) under solvent-free conditions.

Synthesis of cobalt aluminate nanopigments by a non-aqueous sol-gel route

Here we report the chemical synthesis of cobalt aluminum oxide (CoAl2O4) nanoparticles by a non-aqueous sol-gel route. The one-pot procedure is carried out at mild temperatures (in the 150 to 300 °C range), and consists of the reaction between cobalt acetate and aluminium isopropoxide in benzyl alcohol. The resulting CoAl2O4 nanoparticles show an unusually low average size, between 2.5 and 6.2 nm, which can be controlled by the synthesis temperature. The colorimetric properties of the nanoparticles are also determined by the synthesis temperature and the characteristic blue color of CoAl2O4 pigments is achieved in samples prepared at T ≥ 200 °C. The nanoparticles are antiferromagnetically ordered below ∼27 K with an uncompensated configuration. The uncompensated moment shows the typical features of strongly interacting superparamagnetic nanoparticles and spin-glass systems.

Synthesis of high-quality diesel with furfural and 2-methylfuran from hemicellulose

Hydroxyalkylation-alkylation (HAA) coupled with hydrodeoxygenation is a promising route for the synthesis of renewable high-quality diesel or jet fuel. In this work, a series of solid-acid catalysts were firstly used for HAA between lignocellulose-derived furan and carbonyl compounds. Among the investigated catalysts, Nafion-212 resin demonstrated the highest activity and stability. Owing to the high activity of the reactants and the advantage in industrial integration, the HAA of 2-methylfuran (2-MF) and furfural can be considered as a prospective route in future applications. Catalyst loading, reaction temperature, and time had evident effects on the HAA of 2-MF and furfural over Nafion-212 resin. Finally, the HAA product of 2-MF and furfural was hydrogenated over a Pd/C catalyst and hydrodeoxygenated over Pt-loaded solid-acid catalysts. Pt/zirconium phosphate (Pt/ZrP) was found to be the best catalyst for hydrodeoxygenation. Over the 4 % Pt/ZrP catalyst, a 94 % carbon yield of diesel and 75 % carbon yield of C15 hydrocarbons (with 6-butylundecane as the major component) was achieved.

Hydrogenation of ethyl acetate to ethanol over Ni-based catalysts obtained from Ni/Al hydrotalcite-like compounds

A series of Ni-based catalysts were prepared using hydrogen reduction of Ni/Al hydrotalcite-like compounds (Ni/Al HTlcs) synthesized by coprecipitation. The physico-chemical properties of Ni/Al hydrotalcite-like compounds and the corresponding Ni-based catalysts were characterized using inductively coupled plasma (ICP), BET surface areas, X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM) techniques. The results indicated that Ni/Al HTlcs with layered structures could be successfully prepared by the coprecipitation method, and the characteristic HTlcs reflections were also observed in the XRD analysis. The NiO and Ni⁰ phases were identified in all Ni-based catalysts, which displayed randomly interconnected pores and no layer structures. In addition, the studies also found the Ni/Al HTlcs and Ni-based catalysts had high specific surface areas, low pore volumes and low pore diameters. The catalytic hydrogenation of ethyl acetate to ethanol with Ni-based catalysts was also investigated. Among the studied catalysts, RE1NASH-110-3 showed the highest selectivity and yield of ethyl acetate to ethanol, which were 68.2% and 61.7%, respectively. At the same time, a major by-product, butyl acetate, was formed due to an ester-exchange reaction. A proposed hydrogenation pathway for ethyl acetate over Ni-based catalysts was suggested.