Catalytic properties and electronic structure of copper ions in Cu-ZSM-5

The Oscillatory Behaviour of Cu-ZSM-5 Catalysts for N2O Decomposition: Investigation of Cu Species by Complementary Techniques

Copper-exchanged ZSM-5 (Cu-ZSM-5) is a promising catalyst thanks to the Cu redox pair. A particular feature of this material consists in the presence of spontaneous isothermal oscillations which take place during N2O decomposition reaction, depending on the operating conditions. In the present work, a set of five Cu-ZSM-5 catalysts was synthesised by three procedures and three different copper precursor concentrations: i) wet impregnation, ii) single ion exchange, and iii) double ion exchange. Catalytic tests revealed that the ion-exchanged samples exhibit a low catalytic activity and no oscillatory behaviour, except for the twice-exchanged sample which achieves an average N2O conversion of 26 % at 400 °C. Conversely, the impregnated samples reach higher levels of N2O conversion (66 % for Cu5ZSM5_WI and 72 % for Cu10ZSM5_WI) and demonstrate a similar oscillating pattern. Further investigations disclosed that the most active catalysts, characterised by the presence of oscillatory behaviour, have more abundant and easily reducible copper species (ICP, EDX and H2-TPR) which interact better with the zeolitic support (FT-IR). Catalytic tests under a long time on stream (TOS) suggest that either self-organised patterns or deterministic chaos can be achieved during the reaction, depending on the operating conditions, such as temperature and contact time.

Atomic Insights into the Cu Species Supported on Zeolite for Direct Oxidation of Methane to Methanol via Low-Damage HAADF-STEM

Precise determination of the structure-property relationship of zeolite-based metal catalysts is critical for the development toward practical applications. However, the scarcity of real-space imaging of zeolite-based low-atomic-number (LAN) metal materials due to the electron-beam sensitivity of zeolites has led to continuous debates regarding the exact LAN metal configurations. Here, a low-damage high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) imaging technique is employed for direct visualization and determination of LAN metal (Cu) species in ZSM-5 zeolite frameworks. The structures of the Cu species are revealed based on the microscopy evidence and also proved by the complementary spectroscopy results. The correlation between the characteristic Cu size in Cu/ZSM-5 catalysts and their direct oxidation of methane to methanol reaction properties is unveiled. As a result, the mono-Cu species stably anchored by Al pairs inside the zeolite channels are identified as the key structure for higher C1 oxygenates yield and methanol selectivity for direct oxidation of methane. Meanwhile, the local topological flexibility of the rigid zeolite frameworks induced by the Cu agglomeration in the channels is also revealed. This work exemplifies the combination of microscopy imaging and spectroscopy characterization serves as a complete arsenal for revealing structure-property relationships of the supported metal-zeolite catalysts.

Leaching Stability and Redox Activity of Copper-MFI Zeolites Prepared by Solid-State Transformations: Comparison with Ion-Exchanged and Impregnated Samples

The catalyst preparation route is well known to affect the copper loading and its electronic state, which influence the properties of the resulting catalyst. Electronic states of copper ions in copper-containing silicalites with the MFI-framework topology obtained by a solid-state transformation S (SST) were studied with using EPR, UV-Vis DR, XRD, H₂-TPR and chemical differentiating dissolution. They were compared with Cu-ZSM-5 and Cu-MFI (silicalite) prepared via the ion-exchange and incipient wetness impregnation. SST route was shown to provide the formation of MFI structure and favor clustering of Cu-ions near surface and subsurface of zeolite crystals. The square-planar oxide clusters of Cu²⁺-ions and the finely dispersed CuO nanoparticles with the size down to 20 nm were revealed in Cu-MFI-SST samples with low (0.5-1.0 wt.%) and high (16 wt.%) Cu-content. The CuO nanoparticles were characterized by energy band gap 1-1.16 eV. The CuO-like clusters were characterized by ligand-to-metal charge transfer band (CTB L → M) at 32,000 cm^-1 and contain EPR-visible surface Cu²⁺-ions. The low Cu-loaded SST-samples had poor redox properties and activity towards different solvents due to decoration of copper-species by silica; whereas CuO nanoparticles were easily removed from the catalyst by HCl. In the ion-exchanged samples over MFI-silicalite and ZSM-5, Cu²⁺-ions were mainly CuO-like clusters and isolated Cu²⁺ ions inside MFI channels. Their redox properties and tendency to dissolve in acidic solutions differed from the behavior of SST-series samples.

First-Generation Organic Reaction Intermediates in Zeolite Chemistry and Catalysis

Zeolite chemistry and catalysis are expected to play a decisive role in the next decade(s) to build a more decentralized renewable feedstock-dependent sustainable society owing to the increased scrutiny over carbon emissions. Therefore, the lack of fundamental and mechanistic understanding of these processes is a critical "technical bottleneck" that must be eliminated to maximize economic value and minimize waste. We have identified, considering this objective, that the chemistry related to the first-generation reaction intermediates (i.e., carbocations, radicals, carbenes, ketenes, and carbanions) in zeolite chemistry and catalysis is highly underdeveloped or undervalued compared to other catalysis streams (e.g., homogeneous catalysis). This limitation can often be attributed to the technological restrictions to detect such "short-lived and highly reactive" intermediates at the interface (gas-solid/solid-liquid); however, the recent rise of sophisticated spectroscopic/analytical techniques (including under in situ/operando conditions) and modern data analysis methods collectively compete to unravel the impact of these organic intermediates. This comprehensive review summarizes the state-of-the-art first-generation organic reaction intermediates in zeolite chemistry and catalysis and evaluates their existing challenges and future prospects, to contribute significantly to the "circular carbon economy" initiatives.

New insights into the NH3-selective catalytic reduction of NO over Cu-ZSM-5 as revealed by operando spectroscopy

To control diesel vehicle NO _x emissions, Cu-exchanged zeolites have been applied in the selective catalytic reduction (SCR) of NO using NH₃ as reductant. However, the harsh hydrothermal environment of tailpipe conditions causes irreversible catalyst deactivation. The aggregation of isolated Cu²⁺ brings about unselective ammonia oxidation along with the main NH₃-SCR reaction. An unusual 'dip' shaped NO conversion curve was observed in the steamed zeolite Cu-ZSM-5, resulting from the undesired NH₃ oxidation that produced NO. Here we gain further insights into the NH₃-SCR reaction and its deactivation by employing operando UV-vis diffuse reflectance spectroscopy (DRS) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) on fresh and steamed zeolite Cu-ZSM-5. We found that tetragonally distorted octahedral Cu²⁺ with associated NH₃ preferentially forms during low temperature NH₃-SCR (<250 °C) in fresh Cu-ZSM-5. The high coordination number of Cu²⁺ ensures the availability for high coverage of nitrate intermediates. Whilst in the steamed Cu-ZSM-5, [Cu _x (OH)_2x-1]⁺ oligomers/clusters in pseudo-tetrahedral symmetry with coordinated NH₃ accumulated during the low-temperature NH₃-SCR reaction. These clusters presented a strong adsorption of surface NH₃ and nitrates/nitric acid at low temperatures and therefore limited the reaction between surface species in the steamed Cu-ZSM-5. Further release of NH₃ with increased reaction temperature favors NH₃ oxidation that causes the drop of NO conversion at ∼275 °C. Moreover, competitive adsorption of NH₃ and nitrates/nitric acid occurs on shared Lewis-acidic adsorption sites. Prompt removal of surface nitrates/nitric acid by NO avoids the surface blockage and tunes the selectivity by alternating nitrate-nitrite equilibrium. The formation of adsorbed NO₂ and HNO _x points to the necessity of an acid adsorbent in practical applications. The structural similarity under the NH₃-SCR reaction and unselective NH₃ oxidation confirmed the entanglement of these two reactions above 250 °C.

Synergistic effects of Cu species and acidity of Cu-ZSM-5 on catalytic performance for selective catalytic oxidation of n-butylamine

In this work, a series of Cu-ZSM-5 catalysts with different SiO₂/Al₂O₃ ratios (25, 50, 100 and 200) were synthesized and investigated in n-butylamine catalytic degradation. The n-butylamine can be completely catalytic degradation at 350°C over all Cu-ZSM-5 catalysts. Moreover, Cu-ZSM-5 (25) exhibited the highest selectivity to N₂, exceeding 90% at 350°C. These samples were investigated in detail by several characterizations to illuminate the dependence of the catalytic performance on redox properties, Cu species, and acidity. The characterization results proved that the redox properties and chemisorption oxygen primarily affect n-butylamine conversion. N₂ selectivity was impacted by the Brønsted acidity and the isolated Cu²⁺ species. Meanwhile, the surface acid sites over Cu-ZSM-5 catalysts could influence the formation of Cu species. Furthermore, in situ diffuse reflectance infrared Fourier transform spectra was adopted to explore the reaction mechanism. The Cu-ZSM-5 catalysts are the most prospective catalysts for nitrogen-containing volatile organic compounds removal, and the results in this study could provide new insights into catalysts design for VOC catalytic oxidation.

Recent Advances of Precise Cu Nanoclusters in Microporous Materials

This minireview highlights some recent advances in the rational design of precise Cu nanoclusters supported on microporous materials, including zeolites and metal-organic frameworks. The development of comprehensive characterisation techniques enables scientists to elucidate the structure-activity relationship of these catalysts, which aids the subsequent engineering of more superior catalytic systems at an atomistic perspective.

Investigation on the stability of copper modification of SAPO-34 catalysts in NH3-SCR reaction after hydrothermal aging

The influence of hydrothermal aging on the structural stability of Cu-modified SAPO-34 prepared by ion-exchange and impregnation methods was studied. XRD, Ar adsorption at −196 °C, solid-state NMR, UV–vis, H2-TPR, and EPR were used to probe the structural properties of the catalysts. It was found that the precipitation of crystalline AlPO4 and SiO2, the appearance of mesopores, the migration of silicon to form siliceous islands, and the formation of copper oxide crystallites occurred in aged catalysts. Furthermore, more siliceous islands and copper oxide crystallites were present in the aged samples prepared by the impregnation method than in those prepared by the ion-exchange method. Therefore, the impregnated catalysts show a much poorer structural stability than the ion-exchanged catalysts, which leads to more serious deterioration in the NH3-SCR reaction after hydrothermal aging.

Cross-Linked Cyclodextrins Bimetallic Nanocatalysts: Applications in Microwave-Assisted Reductive Aminations

The optimization of sustainable protocols for reductive amination has been a lingering challenge in green synthesis. In this context, a comparative study of different metal-loaded cross-linked cyclodextrins (CDs) were examined for the microwave (MW)-assisted reductive amination of aldehydes and ketones using either H₂ or formic acid as a hydrogen source. The Pd/Cu heterogeneous nanocatalyst based on Pd (II) and Cu (I) salts embedded in a β-CD network was the most efficient in terms of yield and selectivity attained. In addition, the polymeric cross-linking avoided metal leaching, thus enhancing the process sustainability; good yields were realized using benzylamine under H₂. These interesting findings were then applied to the MW-assisted one-pot synthesis of secondary amines via a tandem reductive amination of benzaldehyde with nitroaromatics under H₂ pressure. The formation of a Cu_xPd_y alloy under reaction conditions was discerned, and a synergic effect due to the cooperation between Cu and Pd has been hypothesized. During the reaction, the system worked as a bifunctional nanocatalyst wherein the Pd sites facilitate the reduction of nitro compounds, while the Cu species promote the subsequent imine hydrogenation affording structurally diverse secondary amines with high yields.

Recent advances in copper-based zeolite catalysts with low-temperature activity for the selective catalytic reduction of NOx with hydrocarbons

This paper highlights the design strategies of the copper-based zeolite catalysts with excellent catalytic activity at low temperature for HC-SCR.

Titanium Dioxide-Based Nanocomposites for Enhanced Gas-Phase Photodehydrogenation

Light-driven processes can be regarded as a promising technology for chemical production within the bio-refinery concept, due to the very mild operative conditions and high selectivity of some reactions. In this work, we report copper oxide (CuO)-titanium dioxide (TiO₂) nanocomposites to be efficient and selective photocatalysts for ethanol photodehydrogenation under gas phase conditions, affording 12-fold activity improvement compared to bare TiO₂. In particular, the insertion method of the CuO co-catalyst in different TiO₂ materials and its effects on the photocatalytic activity were studied. The most active CuO co-catalyst was observed to be highly dispersed on titania surface, and highly reducible. Moreover, such high dispersion was observed to passivate some surface sites where ethanol is strongly adsorbed, thus improving the activity. This kind of material can be obtained by the proper selection of loading technique for both co-catalysts, allowing a higher coverage of photocatalyst surface (complex-precipitation in the present work), and the choice of titania material itself. Loading copper on a high surface area titania was observed to afford a limited ethanol conversion, due to its intrinsically higher reactivity affording to a strong interaction with the co-catalyst.

The promotion effect of manganese on Cu/SAPO for selective catalytic reduction of NO x with NH3

The activity and hydrothermal stability of Cu/SAPO and xMn–2Cu/SAPO for low-temperature selective catalytic reduction of NO_x with ammonia were investigated. An ion-exchanged method was employed to synthesize xMn–2Cu/SAPO, which was characterized by N₂ adsorption, ICP-AES, X-ray diffraction (XRD), NH₃-temperature programmed desorption (NH₃-TPD), NO oxidation, X-ray photoelectron spectrum (XPS), UV-vis, H₂-temperature programmed reduction (H₂-TPR) and diffuse reflectance infrared Fourier transform spectra (DRIFTS). 2Mn–2Cu/SAPO and 4Mn–2Cu/SAPO showed the best SCR activity, in that at 150 °C NO conversion reached 76% and N₂ selectivity was above 95% for the samples. NO oxidation results showed that the 2Mn–2Cu/SAPO had the best NO oxidation activity and the BET surface area decreased as manganese loading increased. XRD results showed that the metal species was well dispersed. NH₃-TPD showed that the acid sites have no significant influence on the SCR activity of xMn–2Cu/SAPO. H₂-TPR patterns showed good redox capacity for xMn–2Cu/SAPO. UV-vis and H₂-TPR showed that the ratio of Mn⁴⁺ to Mn³⁺ increased as manganese loading increased. XPS spectra showed a significant amount of Mn³⁺ and Mn⁴⁺ species on the surface and addition of manganese increased the ratio of Cu²⁺. The promotion effect of manganese to 2Cu/SAPO comes from the generation of Mn³⁺ and Mn⁴⁺ species. Deduced from the DRIFTS spectra, the Elay–Rideal mechanism was effective on 4Mn–2Cu/SAPO.

The activity and N₂ selectivity of Cu/SAPO and xMn–2Cu/SAPO for low-temperature selective catalytic reduction of NO_x with NH₃ were investigated.

Revisiting copper reduction in zeolites: the impact of autoreduction and sample synthesis procedure

At least two distinct processes occur during heating of the copper-exchanged mordenite in oxygen-free environment: reaction with carbonaceous impurities and autoreduction.

Sorption of 3-hydroxyflavone within channel type zeolites: the effect of confinement on copper(ii) complexation

The confinement effect on the complexation process of Cu(ii) by 3-hydroxyflavone (3HF) was investigated by studying 3HF incorporation in channel-type copper-containing ZSM-5 and mordenite (MOR) zeolites characterized by different pore diameters. Complementary electronic and vibrational spectroscopy techniques point out two distinct behaviors upon 3HF sorption and subsequent complexation depending on the channel diameter in CuZSM-5 and CuMOR. To determine the influence of the internal environment on the interaction between the copper cation and the guest molecule, and to predict the structure of the complexes formed within the narrow-pore ZSM-5 and in the larger pore mordenite, the vibrational spectra of the complexes were calculated using quantum chemical calculations at the DFT level. From the calculations, it is derived that the Cu(3HF)⁺ chelate is formed in CuMOR indicating a weak interaction with the pore walls. In contrast, due to high confinement in CuZSM-5, interactions between copper cations and the narrower pore walls are assumed to take place in addition to 3HF metal complexation. To emphasize the fact that zeolites act as a solid solvent, 3HF complexation was also investigated in methanol solution. In such liquid media, a stable complex Cu(3HF)₂ of 1 : 2 stoichiometry resulting in a double chelation with the metal cation was found to coexist with a minor species [Cu(3HF)(MeOH)₂]⁺ of 1 : 1 stoichiometry. These two complexes show striking analogy with those observed in CuZSM-5 and CuMOR, respectively. Thus, it appears clearly that zeolites can constitute an ideal tool to control and orientate molecular reactivity for the guest in the isolated state.

Selective Transformation of Various Nitrogen-Containing Exhaust Gases toward N2 over Zeolite Catalysts

In this review we focus on the catalytic removal of a series of N-containing exhaust gases with various valences, including nitriles (HCN, CH3CN, and C2H3CN), ammonia (NH3), nitrous oxide (N2O), and nitric oxides (NO(x)), which can cause some serious environmental problems, such as acid rain, haze weather, global warming, and even death. The zeolite catalysts with high internal surface areas, uniform pore systems, considerable ion-exchange capabilities, and satisfactory thermal stabilities are herein addressed for the corresponding depollution processes. The sources and toxicities of these pollutants are introduced. The important physicochemical properties of zeolite catalysts, including shape selectivity, surface area, acidity, and redox ability, are described in detail. The catalytic combustion of nitriles and ammonia, the direct catalytic decomposition of N2O, and the selective catalytic reduction and direct catalytic decomposition of NO are systematically discussed, involving the catalytic behaviors as well as mechanism studies based on spectroscopic and kinetic approaches and molecular simulations. Finally, concluding remarks and perspectives are given. In the present work, emphasis is placed on the structure-performance relationship with an aim to design an ideal zeolite-based catalyst for the effective elimination of harmful N-containing compounds.

Structure and properties of metal-exchanged zeolites studied using gradient-corrected and hybrid functionals. I. Structure and energetics

The structural and energetic properties of purely siliceous, proton-, and Cu- and Co-exchanged chabazite have been studied using periodic density-functional (DFT) calculations with both conventional gradient-corrected exchange-correlation functionals and hybrid functionals mixing exact (i.e., Hartree-Fock) and DFT exchange. Spin-polarized and fixed-moment calculations have been performed to determine the equilibrium and excited spin-configurations of the metal-exchanged chabazites. For the purely siliceous chabazite, hybrid functionals predict a slightly more accurate cell volume and lattice geometry. For isolated Al/Si substitution sites, gradient-corrected functionals predict that the lattice distortion induced by the substitution preserves the local tetrahedral symmetry, whereas hybrid functionals lead to a distorted Al coordination with two short and two long Al-O bonds. Hybrid functionals yield a stronger cation-framework binding that conventional functionals in metal-exchanged zeolites, they favor shorter cation-oxygen bonds and eventually also a higher coordination of the cation. Both types of functionals predict the same spin in the ground-state. The structural optimization of the excited spin-states shows that the formation of a high-spin configuration leads to a strong lattice relaxation and a weaker cation-framework bonding. For both Cu- and Co-exchanged chabazite, the prediction of a preferred location of the cation in a six-membered ring of the zeolite agrees with experiment, but the energy differences between possible cation locations and the lattice distortion induced by the Al/Si substitution and the bonding of the cation depends quite significantly on the choice of the functional. All functionals predict similar energy differences for excited spin states. Spin-excitations are shown to be accompanied by significant changes in the cation coordination, which are more pronounced with hybrid functionals. The consequences of electronic spectra and chemical reactivity are analyzed in the following papers.

Heterogeneous Fenton-like degradation of Rhodamine 6G in water using CuFeZSM-5 zeolite catalyst prepared by hydrothermal synthesis

In this study, heterogeneous Fenton-like degradation of reactive azo dye Rhodamine 6G in water was investigated over a CuFeZSM-5 zeolite catalyst prepared by hydrothermal synthesis. At initial pH of 3.4, a color removal of 100% was achieved after a reaction time of 45 min. TOC elimination was measured to be 51.8% after 2 h of oxidation. Initial decolorization rate was described by an equation of -r(A0) = 4.56 x 10(2) e(-24.83/RT)C(R6G,0)C(0.35)(H2O2,0) where R is in kJ/mol. The leaching of iron and copper cations from zeolite structure into the solution during oxidation was dependent on pH strongly. The regulation of pH from 6.5 (dye solution pH) to 3.4, increased leaching for iron from 0.7 to 0.8 mg/dm3 and for copper from 1.4 to 2.1 mg/dm3. The copper was totally leached from the catalyst during the process at pH 3.4.