Synthesis of hierarchical ZSM-5 by silanization and alkoxylation of protozeolitic units

Lignin as a Bio-Sourced Secondary Template for ZSM-5 Zeolite Synthesis

The aim of this study was to investigate the effect of the addition of lignin as a sacrificial agent in ZSM-5 zeolite synthesis. Peculiar growths of ZSM-5 crystals leading to various textural properties were observed. Hence, the behavior in acid-catalyzed conversion of methanol into hydrocarbons (MTH) shifted from high selectivity toward olefins (>55%) to the sole formation of dimethyl ether (DME). Lignin acted as a bio-sourced secondary template (BSST), impacting the zeolite crystals’ shape and, thus, their physicochemical properties.

Silanol defect engineering and healing in zeolites: opportunities to fine-tune their properties and performances

Zeolites have been game-changing materials in oil refining and petrochemistry over the last 60 years and have the potential to play the same role in the emerging processes of the energy and environmental transition. Although zeolites are crystalline inorganic solids, their structures are not perfect and the presence of defect sites - mainly Brønsted acid sites and silanols - influences their thermal and chemical resistance as well as their performances in key areas such as catalysis, gas and liquid separations and ion-exchange. In this paper, we review the type of defects in zeolites and the characterization techniques used for their identification and quantification with the focus on diffraction, spectroscopic and modeling approaches. More specifically, throughout the review, we will focus on silanol (Si-OH) defects located within the micropore structure and/or on the external surface of zeolites. The main approaches applied to engineer and heal defects and their consequences on the properties and applications of zeolites in catalysis and separation processes are highlighted. Finally, the challenges and opportunities of silanol defect engineering in tuning the properties of zeolites to meet the requirements for specific applications are presented.

Hierarchical HZSM-5 for Catalytic Cracking of Oleic Acid to Biofuels

Solid acid catalyzed cracking of waste oil-derived fatty acids is an attractive route to hydrocarbon fuels. HZSM-5 is an effective acid catalyst for fatty acid cracking; however, its microporous nature is susceptible to rapid deactivation by coking. We report the synthesis and application of hierarchical HZSM-5 (h-HZSM-5) in which silanization of pre-crystallized zeolite seeds is employed to introduce mesoporosity during the aggregation of growing crystallites. The resulting h-HZSM-5 comprises a disordered array of fused 10–20 nm crystallites and mesopores with a mean diameter of 13 nm, which maintain the high surface area and acidity of a conventional HZSM-5. Mesopores increase the yield of diesel range hydrocarbons obtained from oleic acid deoxygenation from ~20% to 65%, attributed to improved acid site accessibility within the hierarchical network.

One-step synthesis of hydrophobic clinoptilolite modified by silanization for the degradation of crystal violet dye in aqueous solution

One-step synthesis of hydrophobic CPs was demonstrated, in which the kinetically-controlled induction period and thermodynamically-based rapid growth process were elucidated.

Aerosol processing: a wind of innovation in the field of advanced heterogeneous catalysts

Aerosol processing technologies represent a major route of innovation in the mushrooming field of heterogeneous catalysts preparation.

Hierarchical mesoporous Pd/ZSM-5 for the selective catalytic hydrodeoxygenation of m-cresol to methylcyclohexane

Mesopore incorporation into ZSM-5 enhances the dispersion of Pd nanoparticles significantly accelerating m-cresol conversion relative to a conventional microporous ZSM-5, and dramatically increasing selectivity towards the desired methylcyclohexane deoxygenated product.

Hierarchical ZSM-5 zeolite with uniform mesopores and improved catalytic properties

Uniform mesopores are generated in hierarchical ZSM-5 by a mesopore narrowing treatment, showing enhanced activity in the acylation of 2-methoxynaphthalene.

Tailoring and visualizing the pore architecture of hierarchical zeolites

This review provides an overview of the different synthesis methods and microscopy techniques for tailoring and visualizing the pore architecture of hierarchical zeolites.

Future of nano-/hierarchical zeolites in catalysis: gaseous phase or liquid phase system

This perspective highlights the catalytic characteristics and future prospects of nano-/hierarchical zeolites in gaseous phase and liquid phase reactions.

A hierarchical bulky ZSM-5 zeolite synthesized via glycerol-mediated crystallization using a mesoporous steam-treated dry gel as the precursor

The mesoporous precursor obtained by steaming the dry gel can be transformed into a hierarchical ZSM-5 zeolite by using glycerol as crystallization medium.

Synthesis of hierarchically porous ZSM-5 zeolites by steam-assisted crystallization of dry gels silanized with short-chain organosilanes

Nanounits gradually appear within silanized dry gels and assemble by the same orientation into self-sustaining zeolite aggregates with large mesopores.

Synthesis strategies in the search for hierarchical zeolites

Great interest has arisen in the past years in the development of hierarchical zeolites, having at least two levels of porosities. Hierarchical zeolites show an enhanced accessibility, leading to improved catalytic activity in reactions suffering from steric and/or diffusional limitations. Moreover, the secondary porosity offers an ideal space for the deposition of additional active phases and for functionalization with organic moieties. However, the secondary surface represents a discontinuity of the crystalline framework, with a low connectivity and a high concentration of silanols. Consequently, hierarchical zeolites exhibit a less "zeolitic behaviour" than conventional ones in terms of acidity, hydrophobic/hydrophilic character, confinement effects, shape-selectivity and hydrothermal stability. Nevertheless, this secondary surface is far from being amorphous, which provides hierarchical zeolites with a set of novel features. A wide variety of innovative strategies have been developed for generating a secondary porosity in zeolites. In the present review, the different synthetic routes leading to hierarchical zeolites have been classified into five categories: removal of framework atoms, surfactant-assisted procedures, hard-templating, zeolitization of preformed solids and organosilane-based methods. Significant advances have been achieved recently in several of these alternatives. These include desilication, due to its versatility, dual templating with polyquaternary ammonium surfactants and framework reorganization by treatment with surfactant-containing basic solutions. In the last two cases, the materials so prepared show both mesoscopic ordering and zeolitic lattice planes. Likewise, interesting results have been obtained with the incorporation of different types of organosilanes into the zeolite crystallization gels, taking advantage of their high affinity for silicate and aluminosilicate species. Crystallization of organofunctionalized species favours the formation of organic-inorganic composites that, upon calcination, are transformed into hierarchical zeolites. However, in spite of this impressive progress in novel strategies for the preparation of hierarchical zeolites, significant challenges are still ahead. The overall one is the development of methods that are versatile in terms of zeolite structures and compositions, capable of tuning the secondary porosity properties, and being scaled up in a cost-effective way. Recent works have demonstrated that it is possible to scale-up easily the synthesis of hierarchical zeolites by desilication. Economic aspects may become a significant bottleneck for the commercial application of hierarchical zeolites since most of the synthesis strategies so far developed imply the use of more expensive procedures and reagents compared to conventional zeolites. Nevertheless, the use of hierarchical zeolites as efficient catalysts for the production of high value-added compounds could greatly compensate these increased manufacturing costs.

Synthesis of self-pillared zeolite nanosheets by repetitive branching

Hierarchical zeolites are a class of microporous catalysts and adsorbents that also contain mesopores, which allow for fast transport of bulky molecules and thereby enable improved performance in petrochemical and biomass processing. We used repetitive branching during one-step hydrothermal crystal growth to synthesize a new hierarchical zeolite made of orthogonally connected microporous nanosheets. The nanosheets are 2 nanometers thick and contain a network of 0.5-nanometer micropores. The house-of-cards arrangement of the nanosheets creates a permanent network of 2- to 7-nanometer mesopores, which, along with the high external surface area and reduced micropore diffusion length, account for higher reaction rates for bulky molecules relative to those of other mesoporous and conventional MFI zeolites.