Hollow core supported Pt monolayer catalysts for oxygen reduction

Aluminum-air batteries: current advances and promises with future directions

Owing to their attractive energy density of about 8.1 kW h kg-1 and specific capacity of about 2.9 A h g-1, aluminum-air (Al-air) batteries have become the focus of research. Al-air batteries offer significant advantages in terms of high energy and power density, which can be applied in electric vehicles; however, there are limitations in their design and aluminum corrosion is a main bottleneck. Herein, we aim to provide a detailed overview of Al-air batteries and their reaction mechanism and electrochemical characteristics. This review emphasizes each component/sub-component including the anode, electrolyte, and air cathode together with strategies to modify the electrolyte, air-cathode, and even anode for enhanced performance. The latest advancements focusing on the specific design of Al-air batteries and their rechargeability characteristics are discussed. Finally, the constraints and prospects of their use in mobility applications are also covered in depth. Thus, the present review may pave the way for researchers and developers working in energy storage solutions to look beyond lithium/sodium ion-based storage solutions.

Formation Mechanism of Carbon-Supported Hollow PtNi Nanoparticles via One-Step Preparations for Use in the Oxygen Reduction Reaction

Hollow Pt-based nanoparticles are known to possess the properties of high electrocatalytic activity and durability. Nonetheless, their practical applications as catalytic materials are limited because of the requirement for exhaustive preparation. In this study, we prepared carbon-supported hollow PtNix (x = the moles of the Ni precursor to the Pt precursor in the catalyst preparation step) catalysts using a one-step preparation method, which substantially reduced the complexity of the conventional method for preparing hollow Pt-based catalysts. In particular, this hollow structure formation mechanism was proposed based on extensive characterizations. The prepared catalysts were examined to determine if they could be used as electrocatalysts for the oxygen reduction reaction (ORR). Among the investigated catalysts, the acid-treated hollow PtNi3/C catalyst demonstrated the best ORR activity, which was 3 times higher and 2.3 times higher than those of the commercial Pt/C and acid-treated particulate PtNi3/C catalysts, respectively.

Achievements in Pt nanoalloy oxygen reduction reaction catalysts: strain engineering, stability and atom utilization efficiency

The Pt nanoalloy surfaces often show unique electronic and physicochemical properties that are distinct from those of their parent metals, which provide significant room for manipulating their oxygen reduction reaction (ORR) behaviour. In this Feature Article, we present the progress of our recent research and that of other groups in Pt nanoalloy catalysts for ORR from three aspects, namely, strain engineering, stability and atom utilization efficiency. Some new insights into Pt surface strain engineering will be firstly introduced, with a focus on discussing the effect of compressive and tensile strain on the chemisorption properties. Secondly, the design concepts and synthetic methodologies to intensify the inherent stability of Pt nanoalloys will be summarized. Then, the exciting research push in developing nanostructured alloys with high atom utilization efficiency of Pt will be presented. Finally, a brief illumination of challenges and future developing perspectives of Pt nanoalloy catalysts will be provided.

Direct Integration of Strained-Pt Catalysts into Proton-Exchange-Membrane Fuel Cells with Atomic Layer Deposition

The design and fabrication of lattice-strained platinum catalysts achieved by removing a soluble core from a platinum shell synthesized via atomic layer deposition, is reported. The remarkable catalytic performance for the oxygen reduction reaction (ORR), measured in both half-cell and full-cell configurations, is attributed to the observed lattice strain. By further optimizing the nanoparticle geometry and ionomer/carbon interactions, mass activity close to 0.8 A mg_Pt ^-1 @0.9 V iR-free is achievable in the membrane electrode assembly. Nevertheless, active catalysts with high ORR activity do not necessarily lead to high performance in the high-current-density (HCD) region. More attention shall be directed toward HCD performance for enabling high-power-density hydrogen fuel cells.

Enhancing Oxygen Reduction Activity of Pt-based Electrocatalysts: From Theoretical Mechanisms to Practical Methods

Pt-based electrocatalysts are considered as one of the most promising choices to facilitate the oxygen reduction reaction (ORR), and the key factor enabling their success is to reduce the required amount of platinum. Herein, we focus on illuminating both the theoretical mechanisms which enable enhanced and sustained ORR activity and the practical methods to achieve them in catalysts. The various multi-step pathways of ORR are firstly reviewed and the rate-determining steps based on the reaction intermediates and their binding energies are analyzed. We then explain the critical aspects of Pt-based electrocatalysts to tune oxygen reduction properties from the viewpoints of active sites exposure and altering the surface electronic structure, and further summarize representative research progress towards practically achieving these activity enhancements with a focus on platinum size reduction, shape control and core Pt elimination methods. We finally outline the remaining challenges and provide our perspectives with regard to further enhancing their activities.

Recent Developments for Aluminum–Air Batteries

Abstract

Environmental concerns such as climate change due to rapid population growth are becoming increasingly serious and require amelioration. One solution is to create large capacity batteries that can be applied in electricity-based applications to lessen dependence on petroleum. Here, aluminum–air batteries are considered to be promising for next-generation energy storage applications due to a high theoretical energy density of 8.1 kWh kg−1 that is significantly larger than that of the current lithium-ion batteries. Based on this, this review will present the fundamentals and challenges involved in the fabrication of aluminum–air batteries in terms of individual components, including aluminum anodes, electrolytes and air cathodes. In addition, this review will discuss the possibility of creating rechargeable aluminum–air batteries.

Graphic Abstract

Formation Mechanism and Gram-Scale Production of PtNi Hollow Nanoparticles for Oxygen Electrocatalysis through In Situ Galvanic Displacement Reaction

Galvanic displacement reaction has been considered a simple method for fabricating hollow nanoparticles. However, the formation of hollow interiors in nanoparticles is not easily achieved owing to the easy oxidization of transition metals, which results in mixed morphologies, and the presence of surfactants on the nanoparticle surface, which severely deteriorates the catalytic activity. In this study, we developed a facile gram-scale methodology for the one-pot preparation of carbon-supported PtNi hollow nanoparticles as an efficient and durable oxygen reduction electrocatalyst without using stabilizing agents or additional processes. The hollow structures were evolved from sacrificial Ni nanoparticles via an in situ galvanic displacement reaction with a Pt precursor, directly following a preannealing process. By sampling the PtNi/C hollow nanoparticles at various reaction times, the structural formation mechanism was investigated using transmission electron microscopy with energy-dispersive X-ray spectroscopy mapping/line-scan profiling. We found out that the structure and morphology of the PtNi hollow nanoparticles were controlled by the acidity of the metal precursor solution and the nanoparticle core size. The synthesized PtNi hollow nanoparticles acted as an oxygen reduction electrocatalyst, with a catalytic activity superior to that of a commercial Pt catalyst. Even after 10 000 cycles of harsh accelerated durability testing, the PtNi/C hollow electrocatalyst showed high performance and durability. We concluded that the Pt-rich layers on the PtNi hollow nanoparticles improved the catalytic activity and durability considerably.

The effect of lattice strain on catalytic activity

We report on the effect of lattice strain in three different types of core–shell electrocatalyst particles on their catalytic activity towards the oxygen reduction reaction.

A Review on Recent Developments and Prospects for the Oxygen Reduction Reaction on Hollow Pt-alloy Nanoparticles

Due to their interesting electrocatalytic properties for the oxygen reduction reaction (ORR), hollow Pt-alloy nanoparticles (NPs) supported on high-surface-area carbon attract growing interest. However, the suitable synthesis methods and associated mechanisms of formation, the reasons for their enhanced specific activity for the ORR, and the nature of adequate alloying elements and carbon supports for this type of nanocatalysts remain open questions. This Review aims at shedding light on these topics with a special emphasis on hollow PtNi NPs supported onto Vulcan C (PtNi/C). We first show how hollow Pt-alloy/C NPs can be synthesized by a mechanism involving galvanic replacement and the nanoscale Kirkendall effect. Nickel, cobalt, copper, zinc, and iron (Ni, Co, Cu, Zn, and Fe, respectively) were tested for the formation of Pt-alloy/C hollow nanostructures. Our results indicate that metals with standard potential -0.4<E<0.4 V (vs. the normal hydrogen electrode) and propensity to spontaneously form metal borides in the presence of sodium borohydride are adequate sacrificial templates. As they lead to smaller hollow Pt-alloy/C NPs, mesoporous carbon supports are also best suited for this type of synthesis. A comparison of the electrocatalytic activity towards the ORR or the electrooxidation of a CO_ads monolayer, methanol or ethanol of hollow and solid Pt-alloy/C NPs underlines the pivotal role of the structural disorder of the metal lattice, and is supported by ab initio calculations. As evidenced by accelerated stress tests simulating proton-exchange membrane fuel cell cathode operating conditions, the beneficial effect of structural disorder is maintained on the long term, thereby bringing promises for the synthesis of highly active and robust ORR electrocatalysts.

From Galvanic to Anti-Galvanic Synthesis of Bimetallic Nanoparticles and Applications in Catalysis, Sensing, and Materials Science

The properties of two alloyed metals have been known since the Bronze Age to outperform those of a single metal. How alloying and mixing metals applies to the nanoworld is now attracting considerable attention. The galvanic process, which is more than two centuries old and involves the reduction of a noble-metal cation by a less noble metal, has not only been used in technological processes, but also in the design of nanomaterials for the synthesis of bimetallic transition-metal nanoparticles. The background and nanoscience applications of the galvanic reactions (GRs) are reviewed here, in particular with emphasis on recent progress in bimetallic catalysis. Very recently, new reactions have been discovered with nanomaterials that contradict the galvanic principle, and these reactions, called anti-galvanic reactions (AGRs), are now attracting much interest for their mechanistic, synthetic, catalytic, and sensor aspects. The second part of the review deals with these AGRs and compares GRs and AGRs, including the intriguing AGRs mechanism and the first applications.

Tuning Surface Properties of Low Dimensional Materials via Strain Engineering

The promising and versatile applications of low dimensional materials are largely due to their surface properties, which along with their underlying electronic structures have been well studied. However, these materials may not be directly useful for applications requiring properties other than their natal ones. In recent years, strain has been shown to be an additionally useful handle to tune the physical and chemical properties of materials by changing their geometric and electronic structures. The strategies for producing strain are summarized. Then, the electronic structure of quasi-two dimensional layered non-metallic materials (e.g., graphene, MX2, BP, Ge nanosheets) under strain are discussed. Later, the strain effects on catalytic properties of metal-catalyst loaded with strain are focused on. Both experimental and computational perspectives for dealing with strained systems are covered. Finally, an outlook on engineering surface properties utilizing strain is provided.

Zero-dimensional to three-dimensional nanojoining: current status and potential applications

As devices have become smaller, nanomaterials have become the preferred manufacturing building blocks due to lower material and joining energy costs. This review surveys progress in nanojoining methods, as compared to conventional joining processes.

Galvanic replacement of electrodeposited nickel by palladium and investigation of the electrocatalytic activity of synthesized Pd/(Ni) for hydrogen evolution and formic acid oxidation

Highly active Pd/(Ni) catalysts were synthesized by well controlled galvanic replacement of electrodeposited nickel, towards hydrogen evolution and FA oxidation.

Effect of component distribution and nanoporosity in CuPt nanotubes on electrocatalysis of the oxygen reduction reaction

Pt-based bimetallic electrocatalysts hold great potential in the oxygen reduction reaction (ORR) in current fuel-cell prototypes. However, they also face challenges from drastic dealloying of less-noble metals and coalescence of small nanoparticles. Porous and structure-ordered nanotubes may hold the potential to improve the stability of bimetallic electrocatalysts. Herein, we report a method to prepare CuPt nanotubes and porous Cu3 Pt intermetallic nanorods through a controlled galvanic replacement reaction and heat treatment process. The effect of the geometric features and compositional segregation on the electrocatalysis of the ORR was clarified. The outstanding performance of the Cu3 Pt/C-700 catalyst in the ORR relative to that of CuPt/C-RT was mainly attributed to the nanoporosity of the catalyst, whereas the enhanced specific activity on CuPt/C-RT after potential cycling was attributed to the interaction between the CuPt alloyed core and the Pt shell in the tube wall.

Nanoparticle conversion chemistry: Kirkendall effect, galvanic exchange, and anion exchange

Conversion chemistry is a rapidly maturing field, where chemical conversion of template nanoparticles (NPs) into new compositions is often accompanied by morphological changes, such as void formation. The principles and examples of three major classes of conversion chemical reactions are reviewed: the Kirkendall effect for metal NPs, galvanic exchange, and anion exchange, each of which can result in void formation in NPs. These reactions can be used to obtain complex structures that may not be attainable by other methods. During each kind of conversion chemical reaction, NPs undergo distinct chemical and morphological changes, and insights into the mechanisms of these reactions will allow for improved fine control and prediction of the structures of intermediates and products. Conversion of metal NPs into oxides, phosphides, sulphides, and selenides often occurs through the Kirkendall effect, where outward diffusion of metal atoms from the core is faster than inward diffusion of reactive species, resulting in void formation. In galvanic exchange reactions, metal NPs react with noble metal salts, where a redox reaction favours reduction and deposition of the noble metal (alloying) and oxidation and dissolution of the template metal (dealloying). In anion exchange reactions, addition of certain kinds of anions to solutions containing metal compound NPs drives anion exchange, which often results in significant morphological changes due to the large size of anions compared to cations. Conversion chemistry thus allows for the formation of NPs with complex compositions and structures, for which numerous applications are anticipated arising from their novel catalytic, electronic, optical, magnetic, and electrochemical properties.