Advances in the direct synthesis of hydrogen peroxide from hydrogen and oxygen

Facet-dependent synthesis of H2O2 from H2 and O2 over single Pt atom-modified Pd nanocrystal catalysts

Hydrogen peroxide (H2O2) is one of the most valuable clean energy sources with a rapidly growing requirement in industry and daily life. The direct synthesis of H2O2 from hydrogen and oxygen is considered to be an economical and environmentally friendly manufacturing route to replace the traditional anthraquinone method, although it remains a formidable challenge owing to low H2O2 selectivity and production. Here, we report a catalyst consisting of Pd(111) nanocrystals on TiO2 modified with single Pt atoms (Pt1Pd(111)/TiO2), which displays outstanding reactivity, producing 1921.3 μmol of H2O2, a H2 conversion of 62.2% and H2O2 selectivity of 80.3% over 30 min. Kinetic and isotope experiments confirm that the extraordinary catalytic properties are due to stronger H2 activation (the rate-determining step). DFT calculations confirm that Pt1Pd(111) exhibits lower energy barriers for H2 dissociation and two-step O2 hydrogenation, but higher energy barriers for side reactions than Pt1Pd(100), demonstrating clear facet dependence and resulting in greater selectivity and amount of H2O2 produced.

A Solar to Chemical Strategy: Green Hydrogen as a Means, Not an End

Green hydrogen is the key to the chemical industry achieving net zero emissions. The chemical industry is responsible for almost 2% of all CO2 emissions, with half of it coming from the production of simple commodity chemicals, such as NH3, H2O2, methanol, and aniline. Despite electrolysis driven by renewable power sources emerging as the most promising way to supply all the green hydrogen required in the production chain of these chemicals, in this review, it is worth noting that the photocatalytic route may be underestimated and can hold a bright future for this topic. In fact, the production of H2 by photocatalysis still faces important challenges in terms of activity, engineering, and economic feasibility. However, photocatalytic systems can be tailored to directly convert sunlight and water (or other renewable proton sources) directly into chemicals, enabling a solar-to-chemical strategy. Here, a series of recent examples are presented, demonstrating that photocatalysis can be successfully employed to produce the most important commodity chemicals, especially on NH3, H2O2, and chemicals produced by reduction reactions. The replacement of fossil-derived H2 in the synthesis of these chemicals can be disruptive, essentially safeguarding the transition of the chemical industry to a low-carbon economy.

Recent advances in electrosynthesis of H2O2via two-electron oxygen reduction reaction

The electrosynthesis of hydrogen peroxide (H2O2) via a selective two-electron oxygen reduction reaction (2e- ORR) presents a green and low-energy-consumption alternative to the traditional, energy-intensive anthraquinone process. This review encapsulates the principles of designing relational electrocatalysts for 2e- ORR and explores remaining setups for large-scale H2O2 production. Initially, the review delineates the fundamental reaction mechanisms of H2O2 production via 2e- ORR and assesses performance. Subsequently, it methodically explores the pivotal influence of microstructures, heteroatom doping, and metal hybridization along with setup configurations in achieving a high-performance catalyst and efficient reactor for H2O2 production. Thereafter, the review introduces a forward-looking methodology that leverages the synergistic integration of catalysts and reactors, aiming to harmonize the complementary characteristics of both components. Finally, it outlines the extant challenges and the promising avenues for the efficient electrochemical production of H2O2, setting the stage for future research endeavors.

Metal-organic framework-derived two-dimensional in-plane Janus catalysts promoting oxygen electroreduction to hydrogen peroxide

We use MOFs material as precursor to synthesize carbon based two-dimensional (2D) materials loaded with In2 S3 -In2 O3 (In-S-O) nanoparticles. The In-S-O nanoparticles have exhibited Janus architecture composed of two compounds with different crystal structures that are combined in-plane on 2D carbon material surface. The excellent properties of this in-plane Janus material include 2D nanoarchitecture and its Janus properties formed by combining two different crystal structures. It has exhibited excellent electrochemical performances due to its abundant electrochemical active sites and large specific surface area. According to experiments, the electron transfer number of the material for two-electron oxygen reduction is about 2.4, and the hydrogen peroxide yield is 32 mg/h cm2 . In the further test of liquid flow electrolytic cell, the yield can reach up to 172 mg/h cm2 .

Oxygen reduction reaction (ORR) in alkaline solution catalysed by an atomically precise catalyst based on a Pd(II) complex supported on multi-walled carbon nanotubes (MWCNTs). Electrochemical and structural considerations

A new atomically precise, single-ion catalyst (MWCNT-LPd) for ORR (oxygen reduction reaction), consisting of a Pd(II) complex of a tetraazacycloalkane anchored on multiwalled carbon nanotubes, has been prepared through a supramolecular approach ensuring a uniform distribution of catalytic centres on the support surface. A tetraazacycloalkane was chosen to saturate the four coordination sites of the typical square planar coordination geometry of Pd(II) with the aim of ascertaining whether the metal ion must have free coordination sites to function effectively in the ORR or whether, as predicted by quantum mechanical calculations, the catalytic effect can be originated from an interaction of O2 in the fifth coordinative position. The results clearly demonstrated that tetracoordination of Pd(II) does not influence its catalytic capacity in the ORR. Electrodes based on this catalyst show ORR performance very close to that of commercial Pt electrodes, despite the low Pd(II) content (1.72% by weight) in the catalyst. The onset potential (Eon) value and the half-wave potential (E1/2) of the catalyst are, respectively, only 53 mV and 24 mV less positive than those observed for the Pt electrode and direct conversion of O2 to H2O reaches 85.0%, compared to 89% of the Pt electrode. Furthermore, a preliminary galvanostatic test (simulating a working fuel cell at a fixed potential) showed that the catalyst maintains its efficiency continuing to produce water throughout the process (the average number of electrons exchanged over time per O2 molecule remains close to 4).

Heterogeneous H2O2-based selective oxidations over zirconium tungstate α-ZrW2O8

Catalytic properties of a crystalline zirconium tungstate, ZrW2O8, the material known mainly for its isotropic negative coefficient of thermal expansion, have been assessed for the liquid-phase selective oxidation of a range of organic substrates comprising CC, OH, S and other functional groups using aqueous hydrogen peroxide as the green oxidant. Samples of ZrW2O8 were prepared by hydrothermal synthesis and characterised by N2 adsorption, PXRD, SEM, EDX, FTIR and Raman spectroscopic techniques. Studies by IR spectroscopy of adsorbed probe molecules (CO and CDCl3) revealed the presence of Brønsted acidic and basic sites on the surface of ZrW2O8. It was demonstrated that ZrW2O8 is able to activate H2O2 under mild conditions and accomplish the epoxidation of CC bonds in alkenes and unsaturated ketones, oxidation of thioethers to sulfoxides and sulfones, along with the oxidation of alcoholic functions to produce ketones and aldehydes. The oxidation of tetramethylethylene and α-terpinene over ZrW2O8 revealed the formation of peroxidation products, 2,3-dimethyl-3-butene-2-hydroperoxide and endoperoxide ascaridole, respectively, indicating the involvement of singlet oxygen in the oxidation process. The ZrW2O8 catalyst preserves its structure and morphology under the turnover conditions and does not suffer from metal leaching. It can be easily recovered, regenerated by calcination, and reused without the loss of activity and selectivity.

Iron oxide-promoted photochemical oxygen reduction to hydrogen peroxide (H2O2)

Hydrogen peroxide (H2O2) is a valuable green oxidant with a wide range of applications. Furthermore, it is recognized as a possible future energy carrier achieving safe operation, storage and transportation. The photochemical production of H2O2 serves as a promising alternative to the waste- and energy-intensive anthraquinone process. Following the 12 principles of Green Chemistry, we demonstrate a facile and general approach to sustainable catalyst development utilizing earth-abundant iron and biobased sources only. We developed several iron oxide (FeOx) nanoparticles (NPs) for successful photochemical oxygen reduction to H2O2 under visible light illumination (445 nm). Achieving a selectivity for H2O2 of >99%, the catalyst material could be recycled for up to four consecutive rounds. An apparent quantum yield (AQY) of 0.11% was achieved for the photochemical oxygen reduction to H2O2 with visible light (445 nm) at ambient temperatures and pressures (9.4-14.8 mmol g-1 L-1). Reaching productivities of H2O2 of at least 1.7 ± 0.3 mmol g-1 L-1 h-1, production of H2O2 was further possible via sunlight irradiation and in seawater. Finally, a detailed mechanism has been proposed on the basis of experimental investigation of the catalyst's properties and computational results.

Continuous On-Site H2O2 Electrosynthesis via Two-Electron Oxygen Reduction Enabled by an Oxygen-Doped Single-Cobalt Atom Catalyst with Nitrogen Coordination

Single-Co atom catalysts are suggested as an efficient platinum metal group-free catalyst for promoting the oxygen reduction into water or hydrogen peroxide, while the relevance of the catalyst structure and selectivity is still ambiguous. Here, we propose a thermal evaporation method for modulating the chemical environment of single-Co atom catalysts and unveil the effect on the selectivity and activity. It discloses that nitrogen functional groups prefer to proceed the oxygen reduction via a 4e- pathway and notably improve the intrinsic activity, especially when being coordinated with the Co center, while oxygen doping tempts the electron delocalization around cobalt sites and decreases the binding force toward HOO* intermediates, thereby increasing the 2e- selectivity. Consequently, the well-designed oxygen-doped single-Co atom catalysts with nitrogen coordination deliver an impressive 2e- oxygen reduction performance, approaching the onset potential of 0.78 V vs RHE and selectivity of >90%. As an impressive cathode catalyst of an electrochemical flow cell, it generates H2O2 at a rate of 880 mmol gcat-1 h-1 and faradaic efficiency of 95.2%, in combination with an efficient nickel-iron oxygen evolution anode.

N-Doped porous carbons obtained from chitosan and spent coffee as electrocatalysts with tuneable oxygen reduction reaction selectivity for H2O2 generation

Nitrogen-containing porous carbons prepared by the pyrolysis of adequate biopolymer-based precursors have shown potential in several electrochemical energy-related applications. However, it is still of crucial interest to find the optimal precursors and process conditions which would allow the preparation of carbons with adequate porous structure as well as suitable nitrogen content and distribution of functional groups. In the present work we suggested a straightforward approach to prepare N-doped porous carbons by direct pyrolysis under nitrogen of chitosan : coffee blends of different compositions and using KOH for simultaneous surface activation. The synthetized carbon materials were tested for the electrochemical oxygen reduction to hydrogen peroxide (H₂O₂). A higher fraction of chitosan in the precursor led to a decrease in meso- and nano-porosity of the formed porous carbons, while their activity towards H₂O₂ generation increased. The nitrogen species derived from chitosan seem to play a very important role. Out of the synthesized catalysts the one with the largest content of pyridinic nitrogen sites exhibited the highest faradaic efficiency. The faradaic efficiencies and current densities of the synthesized materials were comparable with the ones of other commercially available carbons obtained from less renewable precursors.

Fabrication of superhydrophilic porous carbon materials through a porogen-free method: Surface and structure modification promoting the two-electron oxygen reduction activity

HYPOTHESIS

Electrochemical manufacture of H₂O₂ through the two-electron oxygen reduction reaction (2e^- ORR), providing prospects of the distributed production of H₂O₂ in remote regions, is considered a promising alternative to the energy-intensive anthraquinone oxidation process.

EXPERIMENTS

In this study, one glucose-derived oxygen-enriched porous carbon material (labeled as HGC₅₀₀) is developed through a porogen-free strategy integrating structural and active site modification.

FINDINGS

The superhydrophilic surface and porous structure together promote the mass transfer of reactants and accessibility of active sites in the aqueous reaction, while the abundant CO species (e.g., aldehyde groups) are taken for the main active site to facilitate the 2e^- ORR catalytic process. Benefiting from the above merits, the obtained HGC₅₀₀ possesses superior performance with a selectivity of 92 % and mass activity of 43.6 A g_cat^-1 at 0.65 V (vs. RHE). Besides, the HGC₅₀₀ can operate steadily for 12 h with the accumulation of H₂O₂ reaching up to 4090±71 ppm and a Faradic efficiency of 95 %. The H₂O₂ generated from the electrocatalytic process in 3 h can degrade a variety of organic pollutants (10 ppm) in 4-20 min, displaying the potential in practical applications.

Preparation of Micron-Sized TS-1 Spherical Membrane Catalysts and Their Performance in the Epoxidation of Chloropropene

Titanium silica (TS-1) membrane catalysts grown on the surfaces of spherical substrates can both exploit the high catalytic performance and facilitate their separation from products after the reaction. In this work, a simple static crystallization method was used to perform the in situ construction of a TS-1 membrane on the surfaces of micron-sized spherical carriers. The shortcomings of the TS-1 membrane under static crystallization conditions were overcome by in situ dynamic crystallization, and the effect of rotation speed on the formation of the molecular sieve membrane was investigated. The results showed that the molecular sieve membrane was smooth and homogeneous, with a higher synthesis efficiency at a slow rotational speed. The micron TS-1 spherical membrane catalytic chloropropene epoxidation reaction was investigated in a fixed bed, and the conversion of hydrogen peroxide and selectivity of epichlorohydrin reached 99.4 and 96.8%, respectively. After being reused twice, the catalyst still maintained a stable catalytic performance.

Co-based Catalysts for Selective H2 O2 Electroproduction via 2-electron Oxygen Reduction Reaction

Electrochemical production of hydrogen peroxide (H₂ O₂ ) via two-electron oxygen reduction reaction (ORR) process is emerging as a promising alternative method to the conventional anthraquinone process. To realize high-efficiency H₂ O₂ electrosynthesis, robust and low cost electrocatalysts have been intensively pursued, among which Co-based catalysts attract particular research interests due to the earth-abundance and high selectivity. Here, we provide a comprehensive review on the advancement of Co-based electrocatalyst for H₂ O₂ electroproduction. The fundamental chemistry of 2-electron ORR is discussed firstly for guiding the rational design of electrocatalysts. Subsequently, the development of Co-based electrocatalysts involving nanoparticles, compounds and single atom catalysts is summarized with the focus on active site identification, structure regulation and mechanism understanding. Moreover, the current challenges and future directions of the Co-based electrocatalysts are briefly summarized in this review.

Low-Coordinated Pd Site within Amorphous Palladium Selenide for Active, Selective, and Stable H2 O2 Electrosynthesis

The development of high-performance catalysts with high activity, selectivity, and stability are essential for the practical applications of H₂ O₂ electrosynthesis technology, but it is still formidably challenging. It is reported that the low-coordinated structure of Pd sites in amorphous PdSe₂ nanoparticles (a-PdSe₂ NPs) can significantly boost the electrocatalytic synthesis of H₂ O₂ . Detailed investigations and theoretical calculations reveal that the disordered arrangement of Pd atoms in a-PdSe₂ NPs can promote the activity, while the Pd sites with low-coordinated environment can optimize the adsorption toward oxygenated intermediate and suppress the cleavage of O-O bond, leading to a significant enhancement in both the H₂ O₂ selectivity and productivity. Impressively, a-PdSe₂ NPs/C exhibits high H₂ O₂ selectivity over 90% in different pH electrolytes. H₂ O₂ productivities with ≈3245.7, 1725.5, and 2242.1 mmol g_Pd ^-1  h^-1 in 0.1 m KOH, 0.1 m HClO₄ , and 0.1 m Na₂ SO₄ can be achieved, respectively, in an H-cell electrolyzer, being a pH-universal catalyst for H₂ O₂ electrochemical synthesis. Furthermore, the produced H₂ O₂ can reach 1081.8 ppm in a three-phase flow cell reactor after 2 h enrichment in 0.1 m Na₂ SO₄ , showing the great potential of a-PdSe₂ NPs/C for practical H₂ O₂ electrosynthesis.

Metal-Free Photocatalysts for Conversion of H2 O into Hydrogen Peroxide

Hydrogen peroxide (H₂ O₂ ) is an important green oxidizing agent for environmental protection and chemical production. In comparison to the traditional anthraquinone method, photosynthesis is a green and energy-saving process for H₂ O₂ production. To improve the stability and practical application value of the H₂ O₂ synthesized by photocatalysis, the H₂ O₂ photosynthesis should be conducted in pure water without involving any sacrificial reagents. In this regard, organic semiconducting catalysts pose as a suitable candidate for photocatalytic H₂ O₂ synthesis owing to their metal-free nature to prevent H₂ O₂ decomposition by the metal ions. In this Perspective, the H₂ O₂ photosynthesis history is firstly introduced, followed by a review of the organic semiconductor photocatalysts reported to date. Finally, the main problems to thwart the advances of current pure H₂ O-to-H₂ O₂ photosynthesis are discussed, followed by proposed solutions to address these issues in order to pave new ways for the development of highly efficient metal-free organic photocatalysts for sustainable pure H₂ O-to-H₂ O₂ conversion.

Black Phosphorous Mediates Surface Charge Redistribution of CoSe2 for Electrochemical H2 O2 Production in Acidic Electrolytes

Electrochemical generation of hydrogen peroxide (H₂ O₂ ) by two-electron oxygen reduction offers a green method to mitigate the current dependence on the energy-intensive anthraquinone process, promising its on-site applications. Unfortunately, in alkaline environments, H₂ O₂ is not stable and undergoes rapid decomposition. Making H₂ O₂ in acidic electrolytes can prevent its decomposition, but choices of active, stable, and selective electrocatalysts are significantly limited. Here, the selective and efficient two-electron reduction of oxygen toward H₂ O₂ in acid by a composite catalyst that is composed of black phosphorus (BP) nailed chemically on the metallic cobalt diselenide (CoSe₂ ) surface is reported. It is found that this catalyst exhibits a 91% Faradic efficiency for H₂ O₂ product at an overpotential of 300 mV. Moreover, it can mediate oxygen to H₂ O₂ with a high production rate of ≈1530 mg L^-1 h^-1 cm^-2 in a flow-cell reactor. Spectroscopic and computational studies together uncover a BP-induced surface charge redistribution in CoSe₂ , which leads to a favorable surface electronic structure that weakens the HOO* adsorption, thus enhancing the kinetics toward H₂ O₂ formation.

Electrocatalytic Oxygen Reduction to Produce Hydrogen Peroxide: Rational Design from Single-Atom Catalysts to Devices

Electrocatalytic production of hydrogen peroxide (H2O2) via the 2e- transfer route of the oxygen reduction reaction (ORR) offers a promising alternative to the energy-intensive anthraquinone process, which dominates current industrial-scale production of H2O2. The availability of cost-effective electrocatalysts exhibiting high activity, selectivity, and stability is imperative for the practical deployment of this process. Single-atom catalysts (SACs) featuring the characteristics of both homogeneous and heterogeneous catalysts are particularly well suited for H2O2 synthesis and thus, have been intensively investigated in the last few years. Herein, we present an in-depth review of the current trends for designing SACs for H2O2 production via the 2e- ORR route. We start from the electronic and geometric structures of SACs. Then, strategies for regulating these isolated metal sites and their coordination environments are presented in detail, since these fundamentally determine electrocatalytic performance. Subsequently, correlations between electronic structures and electrocatalytic performance of the materials are discussed. Furthermore, the factors that potentially impact the performance of SACs in H2O2 production are summarized. Finally, the challenges and opportunities for rational design of more targeted H2O2-producing SACs are highlighted. We hope this review will present the latest developments in this area and shed light on the design of advanced materials for electrochemical energy conversion.

Graphical abstract

Electrosynthesis of H2O2 through a two-electron oxygen reduction reaction by carbon based catalysts: From mechanism, catalyst design to electrode fabrication

Hydrogen peroxide (H₂O₂) is an efficient oxidant with multiple uses ranging from chemical synthesis to wastewater treatment. The in-situ H₂O₂ production via a two-electron oxygen reduction reaction (ORR) will bring H₂O₂ beyond its current applications. The development of carbon materials offers the hope for obtaining inexpensive and high-performance alternatives to substitute noble-metal catalysts in order to provide a full and comprehensive picture of the current state of the art treatments and inspire new research in this area. Herein, the most up-to-date findings in theoretical predictions, synthetic methodologies, and experimental investigations of carbon-based catalysts are systematically summarized. Various electrode fabrication and modification methods were also introduced and compared, along with our original research on the air-breathing cathode and three-phase interface theory inside a porous electrode. In addition, our current understanding of the challenges, future directions, and suggestions on the carbon-based catalyst designs and electrode fabrication are highlighted.

Impact of the Experimental Parameters on Catalytic Activity When Preparing Polymer Protected Bimetallic Nanoparticle Catalysts on Activated Carbon

Sol immobilization is used to produce bimetallic catalysts with higher activity to monometallic counterparts for a wide range of environmental and commercial catalytic transformations. Analysis of complementary surface characterization (XPS, Boehm's titration, and zeta potential measurements) was used to elucidate alterations in the surface functionality of two activated carbon supports during acid exposure. When considered in parallel to the experimentally determined electrostatic and conformational changes of the polymer surrounding the nanoparticles, an electrostatic model is proposed describing polymer protected nanoparticle deposition with several polymer-carbon support examples described. Consideration of the electrostatic interactions ensures full deposition of the polymer protected nanoparticles and at the same time influences the structure of the bimetallic nanoparticle immobilized on the support. The normalized activity of AuPd catalysts prepared with 133 ppm H₂SO₄ has a much higher activity for the direct synthesis of hydrogen peroxide compared to catalysts prepared in the absence of acid. Detailed characterization by XPS indicates that the surface becomes enriched in Au in the Au-Pd samples prepared with acid, suggesting an improved dispersion of smaller bimetallic nanoparticles, rich in Au, that are known to be highly active for the direct synthesis reaction. Subsequent microscopy measurements confirmed this hypothesis, with the acid addition catalysts having a mean particle size ∼2 nm smaller than the zero acid counterparts. The addition of acid did not result in a morphology change, and random alloyed bimetallic AuPd nanoparticles were observed in catalysts prepared by sol immobilization in the presence and absence of acid. This work shows that the deposition of polymer protected AuPd nanoparticles onto activated carbon is heavily influenced by the acid addition step in the sol immobilization process. The physicochemical properties of both the polymer and the activated carbon support should be considered when designing a bimetallic nanoparticle catalyst by sol immobilization to ensure the optimum performance of the final catalyst.

The Direct Synthesis of Hydrogen Peroxide Over Supported Pd-Based Catalysts: An Investigation into the Role of the Support and Secondary Metal Modifiers

The direct synthesis of H2O2 from molecular H2 and O2 over Pd-based catalysts, prepared via an industrially relevant, excess chloride co-impregnation procedure is investigated. Initial studies into the well-established PdAu system demonstrated the key role of Pd: Au ratio on catalytic activity, under conditions that have previously been found to be optimal for H2O2 formation. Further investigations using the optimal Pd: Au ratio identified the role of the catalyst support in controlling particle size and Pd oxidation state and thus catalytic performance. Subsequently, with an aim to replace Au with cheaper alternatives, the alloying of Pd with more abundant secondary metals is explored.

Graphical Abstract

Highly Selective Metal-Free Electrochemical Production of Hydrogen Peroxide on Functionalized Vertical Graphene Edges

Electrochemical generation of hydrogen peroxide (H₂ O₂ ) is an attractive alternative to the energy-intensive anthraquinone oxidation process. Metal-free carbon-based materials such as graphene show great promise as efficient electrocatalysts in alkaline media. In particular, the graphene edges possess superior electrochemical properties than the basal plane. However, identification and enhancement of the catalytically active sites at the edges remain challenging. Furthermore, control of surface wettability to enhance gas diffusion and promote the performance in bulk electrolysis is largely unexplored. Here, a metal-free edge-rich vertical graphene catalyst is synthesized and exhibits a superior performance for H₂ O₂ production, with a high onset potential (0.8 V versus reversible hydrogen electrode (RHE) at 0.1 mA cm^-2 ) and 100% Faradaic efficiency at various potentials. By tailoring the oxygen-containing functional groups using various techniques of electrochemical oxidation, thermal annealing and oxygen plasma post-treatment, the edge-bound in-plane ether-type (COC) groups are revealed to account for the superior catalytic performance. To manipulate the surface wettability, a simple vacuum-based method is developed to effectively induce material hydrophobicity by accelerating hydrocarbon adsorption. The increased hydrophobicity greatly enhances gas transfer without compromising the Faradaic efficiency, enabling a H₂ O₂ productivity of 1767 mmol g_catalyst ^-1 h^-1 at 0.4 V versus RHE.

Enhancing catalytic performance of AuPd catalysts towards the direct synthesis of H2O2 through incorporation of base metals

The introduction of small quantities of tertiary base metals into supported AuPd nanoparticles is found to result in improved catalytic performance towards the direct synthesis of H2O2 compared to the...

Synthesis and performance of PdMulti@HCS catalysts with Pd nanoparticles partially embedded in the inner wall of hollow carbon spheres for the direct synthesis of hydrogen peroxide from hydrogen and oxygen

PdMulti@HCS catalysts ensure the maximum exposure of Pd active sites and optimal transfer and diffusion ability for H2O2 synthesis.

Enhanced Catalytic Hydrogen Peroxide Production from Hydroxylamine Oxidation on Modified Activated Carbon Fibers: The Role of Surface Chemistry

Herein, direct production of hydrogen peroxide (H2O2) through hydroxylamine (NH2OH) oxidation by molecular oxygen was greatly enhanced over modified activated carbon fiber (ACF) catalysts. We revealed that the higher content of pyrrolic/pyridone nitrogen (N5) and carboxyl-anhydride oxygen could effectively promote the higher selectivity and yield of H2O2. By changing the volume ratio of the concentrated H2SO4 and HNO3, the content of N5 and surface oxygen containing groups on ACF were selectively tuned. The ACF catalyst with the highest N5 content and abundant carboxyl-anhydride oxygen containing groups was demonstrated to have the highest activity toward catalytic H2O2 production, enabling the selectivity of H2O2 over 99.3% and the concentration of H2O2 reaching 123 mmol/L. The crucial effects of nitrogen species were expounded by the correlation of the selectivity of H2O2 with the content of N5 from X-ray photoelectron spectroscopy (XPS). The possible reaction pathway over ACF catalysts promoted by N5 was also shown.

In Situ Mapping of H2, O2, and H2O2 in Microreactors: A Parallel, Selective Multianalyte Detection Method

Determining local concentrations of the analytes in state-of-the-art microreactors is essential for the development of optimized and safe processes. However, the selective, parallel monitoring of all relevant reactants and products in a multianalyte environment is challenging. Electrochemical microsensors can provide unique information on the reaction kinetics and overall performance of the hydrogen peroxide synthesis process in microreactors, thanks to their high spatial and temporal resolution and their ability to measure in situ, in contrast to other techniques. We present a chronoamperometric approach which allows the selective detection of the dissolved gases hydrogen and oxygen and their reaction product hydrogen peroxide on the same platinum microelectrode in an aqueous electrolyte. The method enables us to obtain the concentration of each analyte using three specific potentials and to subtract interfering currents from the mixed signal. While hydrogen can be detected independently, no potentials can be found for a direct, selective measurement of oxygen and hydrogen peroxide. Instead, it was found that for combined signals, the individual contribution of all analytes superimposes linearly additive. We showed that the concentrations determined from the subtracted signals correlate very well with results obtained without interfering analytes present. For the first time, this approach allowed the mapping of the distribution of the analytes hydrogen, oxygen, and hydrogen peroxide inside a multiphase membrane microreactor, paving the way for online process control.

The Direct Synthesis of Hydrogen Peroxide over AuPd Nanoparticles: An Investigation into Metal Loading

The direct synthesis of H2O2 from molecular H2 and O2 over AuPd catalysts, supported on TiO2 and prepared via an excess chloride co-impregnation procedure is investigated. The role of Au:Pd ratio on the catalytic activity towards H2O2 formation and its subsequent degradation is evaluated under conditions that have previously been found to be optimal for the formation of H2O2. The combination of relatively small nanoparticles, of mixed Pd-oxidation state is shown to correlate with enhanced catalytic performance. Subsequently, a detailed study of catalytic activity towards H2O2 synthesis as a function of AuPd loading was conducted, with a direct correlation between catalytic activity and metal loading observed.

Graphic Abstract

Modeling and Multi-Criteria Optimization of a Process for H2O2 Electrosynthesis

This article introduces a novel laboratory-scale process for the electrochemical synthesis of hydrogen peroxide (H2O2). The process aims at an energy-efficient, decentralized production, and a mathematical optimization of it is presented. A dynamic, zero-dimensional mathematical model of the reactor is set up in Aspen custom modeler®. The proposed model constitutes a reasonable compromise between complexity and convergence. After thoroughly determining the reaction kinetics by adjustment to experimental data, the reactor unit is embedded in an Aspen Plus® flowsheet in order to investigate its interaction with other unit operations. The downstream contains another custom module for membrane distillation. Electricity appears as a resource in the process, and optimization shows that it reaches product purities of up to 3 wt.-%. Both the process optimization and the adjustment of the reaction kinetics are treated as multi-criteria optimization (MCO) problems.

Metal-Organic Frameworks in Oxidation Catalysis with Hydrogen Peroxide

In recent years, metal–organic frameworks (MOFs) have received increasing attention as selective oxidation catalysts and supports for their construction. In this short review paper, we survey recent findings concerning use of MOFs in heterogeneous liquid-phase selective oxidation catalysis with the green oxidant–aqueous hydrogen peroxide. MOFs having outstanding thermal and chemical stability, such as Cr(III)-based MIL-101, Ti(IV)-based MIL-125, Zr(IV)-based UiO-66(67), Zn(II)-based ZIF-8, and some others, will be in the main focus of this work. The effects of the metal nature and MOF structure on catalytic activity and oxidation selectivity are analyzed and the mechanisms of hydrogen peroxide activation are discussed. In some cases, we also make an attempt to analyze relationships between liquid-phase adsorption properties of MOFs and peculiarities of their catalytic performance. Attempts of using MOFs as supports for construction of single-site catalysts through their modification with heterometals will be also addressed in relation to the use of such catalysts for activation of H2O2. Special attention is given to the critical issues of catalyst stability and reusability. The scope and limitations of MOF catalysts in H2O2-based selective oxidation are discussed.

NaCl-template-based synthesis of TiO2-Pd/Pt hollow nanospheres for H2O2 direct synthesis and CO oxidation

TiO2 hollow nanosphere (HNS) are prepared via NaCl templates in a one-pot approach. The NaCl templates are realized by solvent/anti-solvent strategies and coated with TiO2via controlled hydrolysis of Ti-alkoxides. The NaCl template can be easily removed by washing with water, and the TiO2 HNS are finally impregnated with Pd/Pt. Electron microscopy shows TiO2 HNS with an outer diameter of 140-180 nm, an inner cavity of 80-100 nm, and a wall thickness of 30-40 nm. The TiO2 HNS exhibit high surface area (up to 370 m2 g-1) and pore volume (up to 0.28 cm3 g-1) with well-distributed small Pd/Pt nanoparticles (Pt: 3-4 nm, Pd: 3-7 nm). H2O2 direct synthesis (room temperature, liquid phase) and CO oxidation (up to 300 °C, gas phase) are used to probe the catalytic properties and result in a good stability of the HNS structure as well as a promising performance with a H2O2 selectivity of 63% and a productivity of 3390 mol kgPd-1 h-1 (TiO2-Pd HNS, 5 wt%) as well as CO oxidation light-out temperatures of 150 °C (TiO2-Pt HNS, 0.7 wt%).

A review on recent developments in electrochemical hydrogen peroxide synthesis with a critical assessment of perspectives and strategies

Electrochemical hydrogen peroxide synthesis using two-electron oxygen electrochemistry is an intriguing alternative to currently dominating environmentally unfriendly and potentially hazardous anthraquinone process and noble metals catalysed direct synthesis. Electrocatalytic two-electron oxygen reduction reaction (ORR) and water oxidation reaction (WOR) are the source of electrochemical hydrogen peroxide generation. Various electrocatalysts have been used for the same and were characterized using several electroanalytical, chemical, spectroscopic and chromatographic tools. Though there have been a few reviews summarizing the recent developments in this field, none of them have unified the approaches in catalysts' design, criticized the ambiguities and flaws in the methods of evaluation, and emphasized the role of electrolyte engineering. Hence, we dedicated this review to discuss the recent trends in the catalysts' design, performance optimization, evaluation perspectives and their appropriateness and opportunities with electrolyte engineering. In addition, particularized discussions on fundamental oxygen electrochemistry, additional methods for precise screening, and the role of solution chemistry of synthesized hydrogen peroxide are also presented. Thus, this review discloses the state-of-the-art in an unpresented view highlighting the challenges, opportunities, and alternative perspectives.

The synergistic effect of the carbon shell pore volume and core Pd size of Pd@hollow@C-X for the synthesis of H2O2

Yolk–shell Pd@hollow@C-X (X = 1.5, 3.2, 4.5 and 6) catalysts with Pd as the core and porous carbon as the shell were prepared via the inverse microemulsion method.

Cobalt single atom catalysts for the efficient electrosynthesis of hydrogen peroxide

Cobalt single atoms anchored on N-doped graphitic carbon were successfully synthesised and exhibited superior two-electron oxygen reduction reaction activity with a H₂O₂ selectivity of ∼76.0% at 0.5 V (vs. RHE).