Design of single-atom metal catalysts on various supports for the low-temperature water-gas shift reaction

Understanding the Decomposition of Dimethyl Methyl Phosphonate on Metal-Modified TiO2(110) Surfaces Using Ensembles of Product Configurations

The decomposition of dimethyl methyl phosphonate (DMMP), a simulant for the nerve agent sarin, was investigated on Cu4/TiO2(110) and K/Cu4/TiO2(110) surfaces using a combination of near-ambient-pressure X-ray photoelectron spectroscopy (NAP-XPS) and density functional theory calculations (DFT). Mass-selected Cu4 clusters and potassium (K) atoms were deposited onto TiO2(110) as a metal catalyst and alkali promoter to improve the reactivity and recyclability of the TiO2 surface after exposure to DMMP. Surface reaction products resulting from decomposition of DMMP were probed by NAP-XPS measurements of phosphorus (P) 2p and carbon 1s core-level spectra. The Cu4/TiO2(110) surface is found to be very active for DMMP decomposition with highly reduced P-species observed even at room temperature (RT). The codeposition of K atoms and Cu4 clusters further improves the reactivity with no intact DMMP detectable. Temperature-dependent measurements show that the presence of K atoms promotes the removal of residual P-species at temperatures > 600 K. Detailed DFT calculations were performed to determine the surface structures and energetically accessible pathways for DMMP decomposition on Cu4/TiO2(110) and K/Cu4/TiO2(110) surfaces. The calculations show that DMMP and P-containing reaction products preferentially bind to the TiO2 surface, while the molecular fragments, i.e., methoxy and methyl, bind to both the Cu4 clusters and TiO2. The Cu4 clusters make the P-O, O-C, and P-C bond cleavages of DMMP markedly more exothermic. The Cu4 clusters are highly fluxional with atomic structures that depend on the configuration of fragments bound to them. Finally, the manifold of P 2p chemical shifts calculated for a large number of energetically favorable configurations of decomposition products is in good agreement with the observed XPS spectra and provides an alternative way of interpreting incompletely resolved core-level spectra using an ensemble of observed structures.

Embedding Pd into SnO2 drastically enhances gas sensing

Combustion aerosol processes can uniquely embed noble metals into semiconducting particles. Here, monocrystalline SnO2 particles embedded with Pd and/or PdOx were made by flame spray pyrolysis (FSP) of appropriate precursors through microexplosions by droplet-to-particle conversion as the crystal size was proportional to the cube root of precursor solution concentration, C. These particles were air-annealed and leached with nitric acid for removal of metallic Pd from their surface. The SnO2 crystal size varied from 11 to 24 nm and was in close agreement with the primary particle size determined by nitrogen adsorption. The embedded fraction of Pd ranged from about 30 to 80% of the nominal Pd-content. This was achieved by judiciously varying the C, Pd content and the ratio of precursor solution to dispersion oxygen flowrates during FSP. The response of sensors made by doctor blading films of such particles to 1 ppm of acetone and CO was evaluated at 350 °C and 50% relative humidity. Embedding Pd/PdOx into SnO2 significantly increased the sensor response: 2-6 times over that of pure or conventionally-made Pd-containing SnO2 sensors at low nominal Pd-contents (0.2 mol%). For higher ones (i.e. 1 mol% Pd), the sensor response was enhanced by up to two orders of magnitude. This is attributed to Pd atoms in the SnO2 lattice near the particle surface and/or Pd/PdOx clusters acting as nanoelectrodes into SnO2 films and altering their transducing properties as shown by high resolution electron microscopy, XPS and baseline resistance measurements of pure and Pd-embedded SnO2 sensing films.

Homogeneity of Supported Single-Atom Active Sites Boosting the Selective Catalytic Transformations

Selective conversion of specific functional groups to desired products is highly important but still challenging in industrial catalytic processes. The adsorption state of surface species is the key factor in modulating the conversion of functional groups, which is correspondingly determined by the uniformity of active sites. However, the non-identical number of metal atoms, geometric shape, and morphology of conventional nanometer-sized metal particles/clusters normally lead to the non-uniform active sites with diverse geometric configurations and local coordination environments, which causes the distinct adsorption states of surface species. Hence, it is highly desired to modulate the homogeneity of the active sites so that the catalytic transformations can be better confined to the desired direction. In this review, the construction strategies and characterization techniques of the uniform active sites that are atomically dispersed on various supports are examined. In particular, their unique behavior in boosting the catalytic performance in various chemical transformations is discussed, including selective hydrogenation, selective oxidation, Suzuki coupling, and other catalytic reactions. In addition, the dynamic evolution of the active sites under reaction conditions and the industrial utilization of the single-atom catalysts are highlighted. Finally, the current challenges and frontiers are identified, and the perspectives on this flourishing field is provided.

α-MoC Supported Noble Metal Catalysts for Water-Gas Shift Reaction: Single-Atom Promoter or Single-Atom Player

In this work, we study the water-gas shift (WGS) reaction catalyzed by α-MoC(100) supported typical platinum group metal (PGM) single atoms (Rh₁, Pd₁, and Pt₁) and Au₁ via density functional theory calculations. The adsorption energies of key reaction intermediates and the kinetic barriers of the proposed rate-determining step in the WGS were systematically investigated. It is found that Rh₁, Pd₁, and Pt₁ can serve as single-atom promoters (SAPs) to improve the WGS performance of surface Mo atoms on α-MoC(100). The enhanced activity originates from the fact that SAP modifies the electronic structure of Mo active sites. Comparatively, the Au₁ species not only acts as an SAP but also directly participates in the catalysis as a single-atom player. The additional experiments with single-atom catalyst performance and kinetic studies confirm the theoretical calculation conclusions. This study can provide a basis to further develop efficient WGS catalysts by tuning the activity of the substrate with intercalation of SAPs.

Laser solid-phase synthesis of single-atom catalysts

Single-atom catalysts (SACs) with atomically dispersed catalytic sites have shown outstanding catalytic performance in a variety of reactions. However, the development of facile and high-yield techniques for the fabrication of SACs remains challenging. In this paper, we report a laser-induced solid-phase strategy for the synthesis of Pt SACs on graphene support. Simply by rapid laser scanning/irradiation of a freeze-dried electrochemical graphene oxide (EGO) film loaded with chloroplatinic acid (H₂PtCl₆), we enabled simultaneous pyrolysis of H₂PtCl₆ into SACs and reduction/graphitization of EGO into graphene. The rapid freezing of EGO hydrogel film infused with H₂PtCl₆ solution in liquid nitrogen and the subsequent ice sublimation by freeze-drying were essential to achieve the atomically dispersed Pt. Nanosecond pulsed infrared (IR; 1064 nm) and picosecond pulsed ultraviolet (UV; 355 nm) lasers were used to investigate the effects of laser wavelength and pulse duration on the SACs formation mechanism. The atomically dispersed Pt on graphene support exhibited a small overpotential of -42.3 mV at -10 mA cm^-2 for hydrogen evolution reaction and a mass activity tenfold higher than that of the commercial Pt/C catalyst. This method is simple, fast and potentially versatile, and scalable for the mass production of SACs.

Adsorbate-assisted migration of the metal atom in atomically dispersed catalysts: An ab initio molecular dynamics study

We present a phenomenological study of dynamical evolution of the active site in atomically dispersed catalysts in the presence of reaction intermediates associated with CO oxidation and low-temperature water-gas shift reaction. Using picosecond ab initio molecular dynamics, we probe the initiation of adsorbate-induced diffusion of atomically dispersed platinum on rutile TiO₂(110). NVT trajectories spanning 5 ps at 500 K reveal that the dynamical stability of the metal atom is governed by its local coordination to the support and adsorbate. Adsorbates that bind the strongest to Pt typically also lead to the fastest diffusion of the metal atom, and all adsorbates weaken Pt-support interactions, resulting in higher diffusion coefficients compared to bare Pt. We note, however, the absence of quantitative correlations between adsorption characteristics (Pt Bader charge, adsorbate binding energy) and ensemble-averaged quantities (diffusion coefficients). A recurring structural motif identified in several trajectories is a near-linear coordination between support oxygen, Pt, and specific adsorbates. These geometries, on account of enhanced metal support interactions, stabilize Pt and inhibit migration over picosecond timescales. We also identify hydrogen bonding events between the adsorbate and support for OH-containing groups. In the case of OH-bound Pt, for instance, we believe that short-lived H-bonds between OH and support promote Pt migration in the beginning of the NVT trajectory, while the subsequent formation of a near-linear geometry stabilizes the Pt atom despite the continued formation of short-lived hydrogen bonds. These observations are consistent with prior studies that report stabilization of isolated metal atoms in the presence of hydroxyl groups.

Improved Water-Gas Shift Performance of Au/NiAl LDHs Nanostructured Catalysts via CeO2 Addition

Supported gold on co-precipitated nanosized NiAl layered double hydroxides (LDHs) was studied as an effective catalyst for medium-temperature water–gas shift (WGS) reaction, an industrial catalytic process traditionally applied for the reduction in the amount of CO in the synthesis gas and production of pure hydrogen. The motivation of the present study was to improve the performance of the Au/NiAl catalyst via modification by CeO₂. An innovative approach for the direct deposition of ceria (1, 3 or 5 wt.%) on NiAl-LDH, based on the precipitation of Ce³⁺ ions with 1M NaOH, was developed. The proposed method allows us to obtain the CeO₂ phase and to preserve the NiAl layered structure by avoiding the calcination treatment. The synthesis of Au-containing samples was performed through the deposition–precipitation method. The as-prepared and WGS-tested samples were characterized by X-ray powder diffraction, N₂-physisorption and X-ray photoelectron spectroscopy in order to clarify the effects of Au and CeO₂ loading on the structure, phase composition, textural and electronic properties and activity of the catalysts. The reduction behavior of the studied samples was evaluated by temperature-programmed reduction. The WGS performance of Au/NiAl catalysts was significantly affected by the addition of CeO₂. A favorable role of ceria was revealed by comparison of CO conversion degree at 220 °C reached by 3 wt.% CeO₂-modified and ceria-free Au/NiAl samples (98.8 and 83.4%, respectively). It can be stated that tuning the properties of Au/NiAl LDH via CeO₂ addition offers catalysts with possibilities for practical application owing to innovative synthesis and improved WGS performance.

Finite-Temperature Structures of Supported Subnanometer Catalysts Inferred via Statistical Learning and Genetic Algorithm-Based Optimization

Single-atom catalysts (SACs) minimize noble metal utilization and can alter the activity and selectivity of supported metal nanoparticles. However, the morphology of active centers, including single atoms and subnanometer clusters of a few atoms, remains elusive due to experimental challenges. The computational cost to describe numerous cluster shapes and sizes makes direct first-principles calculations impractical. We present a computational framework to enable structure determination for single-atom and subnanometer cluster catalysts. As a case study, we obtained the low-energy structures of Pd_n (n = 1-21) clusters supported on CeO₂(111), which are critical components of automobile three-way catalysts. Trained on density functional theory data, a three-dimensional cluster expansion is established using statistical learning to describe the Hamiltonian and predict energies of supported Pd_n clusters of any structure. Low-energy stable and metastable structures are identified using a Metropolis Monte Carlo-based genetic algorithm in the canonical ensemble at 300 K. We observe that supported single atoms sinter to form bilayer clusters, and large cluster isomers share similarities in both shape and energy. The findings elucidate the significance of the support and microstructure on cluster stability. We discovered a simple surrogate structure-energy model, where the energy per atom scales with the square root of the average first coordination number, which can be used to estimate energies and compare the stability of clusters. Our framework, applicable to any metal/support system, fills an important methodological gap to predict the stability of supported metal catalysts in the subnanometer regime.

Comparison of Queueing Data-Structures for Kinetic Monte Carlo Simulations of Heterogeneous Catalysts

On-lattice kinetic Monte Carlo (KMC) is a computational method used to simulate (among others) physicochemical processes on catalytic surfaces. The KMC algorithm propagates the system through discrete configurations by selecting (with the use of random numbers) the next elementary process to be simulated, e.g., adsorption, desorption, diffusion, or reaction. An implementation of such a selection procedure is the first-reaction method in which all realizable elementary processes are identified and assigned a random occurrence time based on their rate constant. The next event to be executed will then be the one with the minimum interarrival time. Thus, a fast and efficient algorithm for selecting the most imminent process and performing all of the necessary updates on the list of realizable processes post execution is of great importance. In the current work, we implement five data-structures to handle the elementary process queue during a KMC run: an unsorted list, a binary heap, a pairing heap, a one-way skip list, and finally, a novel two-way skip list with a mapping array specialized for KMC simulations. We also investigate the effect of compiler optimizations on the performance of these data-structures on three benchmark models, capturing CO oxidation, a simplified water gas shift mechanism, and a temperature-programmed desorption run. Excluding the least efficient and impractical for large-problems unsorted list, we observe a 3× speedup of the binary or pairing heaps (most efficient) compared to the one-way skip list (least efficient). Compiler optimizations deliver a speedup of up to 1.8×. These benchmarks provide valuable insight into the importance of, often-overlooked, implementation-related aspects of KMC simulations, such as the queueing data-structures. Our results could be particularly useful in guiding the choice of data-structures and algorithms that would minimize the computational cost of large-scale simulations.

Platinum Based Catalysts in the Water Gas Shift Reaction: Recent Advances

The water gas shift (WGS) is an equilibrium exothermic reaction, whose corresponding industrial process is normally carried out in two adiabatic stages, to overcome the thermodynamic and kinetic limitations. The high temperature stage makes use of iron/chromium-based catalysts, while the low temperature stage employs copper/zinc-based catalysts. Nevertheless, both these systems have several problems, mainly dealing with safety issues and process efficiency. Accordingly, in the last decade abundant researches have been focused on the study of alternative catalytic systems. The best performances have been obtained with noble metal-based catalysts, among which, platinum-based formulations showed a good compromise between performance and ease of preparation. These catalytic systems are extremely attractive, as they have numerous advantages, including the feasibility of intermediate temperature (250–400 °C) applications, the absence of pyrophoricity, and the high activity even at low loadings. The particle size plays a crucial role in determining their catalytic activity, enhancing the performance of the nanometric catalytic systems: the best activity and stability was reported for particle sizes < 1.7 nm. Moreover the optimal Pt loading seems to be located near 1 wt%, as well as the optimal Pt coverage was identified in 0.25 ML. Kinetics and mechanisms studies highlighted the low energy activation of Pt/Mo2C-based catalytic systems (Ea of 38 kJ·mol−1), the associative mechanism is the most encountered on the investigated studies. This review focuses on a selection of recent published articles, related to the preparation and use of unstructured platinum-based catalysts in water gas shift reaction, and is organized in five main sections: comparative studies, kinetics, reaction mechanisms, sour WGS and electrochemical promotion. Each section is divided in paragraphs, at the end of the section a summary and a summary table are provided.

Nanostructuring unlocks high performance of platinum single-atom catalysts for stable vinyl chloride production

A worldwide replacement of the toxic mercuric chloride catalyst in vinyl chloride manufacture via acetylene hydrochlorination is slowed down by the limited durability of alternative catalytic systems at high space velocities. Here, we demonstrate that platinum single atoms on carbon carriers are substantially more stable (up to 1073 K) than their gold counterparts (up to 473 K), enabling facile and scalable preparation and precise tuning of their coordination environment by simple temperature control. By combining kinetic analysis, advanced characterisation, and density functional theory, we assess how the Pt species determines the catalytic performance and thereby identify Pt(II)−Cl as the active site, being three times more active than Pt nanoparticles. Remarkably, we show that Pt single atoms exhibit outstanding stability in acetylene hydrochlorination and surpass the space-time-yields of their gold-based analogues after 25 h time-on-stream, qualifying as candidate for sustainable vinyl chloride production.

Ultrathin Pd-based nanosheets: syntheses, properties and applications

Two-dimensional (2D) noble metal-based nanosheets (NSs) have received considerable interest in recent years due to their unique properties and widespread applications. Pd-based NSs, as a typical member of 2D noble metal-based NSs, have been most extensively studied. In this review, we first summarize the research progress on the synthesis of Pd-based NSs, including pure Pd NSs, Pd-based alloy NSs, Pd-based core-shell NSs and Pd-based hybrid NSs. The synthetic strategy and growth mechanism are systematically discussed. Then their properties and applications in catalysis, biotherapy, gas sensing and so on are introduced in detail. Finally, the challenges and opportunities towards the rational design and controlled synthesis of Pd-based NSs are proposed.

Metallic single-atoms confined in carbon nanomaterials for the electrocatalysis of oxygen reduction, oxygen evolution, and hydrogen evolution reactions

Recent advances of single-atom-based carbon nanomaterials for the ORR, OER, HER, and bifunctional electrocatalysis are covered in this review article.

New Strategies for the Preparation of Sinter-Resistant Metal-Nanoparticle-Based Catalysts

Supported metal nanoparticles are widely used as catalysts in the industrial production of chemicals, but still suffer from deactivation because of metal leaching and sintering at high temperature. In recent years, serious efforts have been devoted to developing new strategies for stabilizing metal nanoparticles. Recent developments for preparing sinter-resistant metal-nanoparticle catalysts via strong metal-support interactions, encapsulation with oxide or carbon layers and within mesoporous materials, and fixation in zeolite crystals, are briefly summarized. Furthermore, the current challenges and future perspectives for the preparation of highly efficient and extraordinarily stable metal-nanoparticle-based catalysts, and suggestions regarding the mechanisms involved in sinter resistance, are proposed.

Supported Noble-Metal Single Atoms for Heterogeneous Catalysis

Single-atom catalysts (SACs), with atomically distributed active metal sites on supports, serve as a newly advanced material in catalysis, and open broad prospects for a wide variety of catalytic processes owing to their unique catalytic behaviors. To construct SACs with precise structures and high density of accessible single-atom sites, while preventing aggregation to large nanoparticles, various strategies for their chemical synthesis have been recently developed by improving the distribution and chemical bonding of active sites on supports, which results in excellent activity and selectivity in a variety of catalytic reactions. Noble-metal-based SACs are discussed, and their structural properties, chemical synthesis, and catalytic applications are highlighted. The structure-activity relationships and the underlying catalytic mechanisms are addressed, including the influences of surface species and reducibility of supports on the activity and stability, impact of the unique structural and electronic properties of single-atom centers modulated by metal/support interactions on catalytic activity and selectivity, and how the modified catalytic mechanism obtained by inhibiting the multiatoms involves catalytic pathways. Finally, the prospects and challenges for development in this field are highlighted.

Recent Advances in Design of Gold-Based Catalysts for H2 Clean-Up Reactions

Over the past three decades, supported gold nanoparticles have demonstrated outstanding properties and continue to attract the interest of the scientific community. Several books and comprehensive reviews as well as numerous papers cover a variety of fundamental and applied aspects specific to gold-based catalyst synthesis, characterization by different techniques, relationship among catalyst support features, electronic and structural properties of gold particles, and catalytic activity, reaction mechanism, and theoretical modeling. Among the Au-catalyzed reactions targeting environmental protection and sustainable energy applications, particular attention is paid to pure hydrogen production. The increasing demands for high-purity hydrogen for fuel cell systems caused a renewed interest in the water-gas shift reaction. This well-known industrial process provides an attractive way for hydrogen generation and additional increase of its concentration in the gas mixtures obtained by processes utilizing coal, petroleum, or biomass resources. An effective step for further elimination of CO traces from the reformate stream after water-gas shift unit is the preferential CO oxidation. Developing highly active, stable, and selective catalysts for these two reactions is of primary importance for efficient upgrading of hydrogen purity in fuel cell applications. This review aims to extend the existing knowledge and understanding of the properties of gold-based catalysts for H2 clean-up reactions. In particular, new approaches and strategies for design of high-performing and cost-effective formulations are addressed. Emphasis is placed on efforts to explore appropriate and economically viable supports with complex composition prepared by various synthesis procedures. Relevance of ceria application as a support for new-generation WGS catalysts is pointed out. The role of the nature of support in catalyst behavior and specifically the existence of an active gold-support interface is highlighted. Long-term stability and tolerance toward start-up/shutdown cycling are discussed. Very recent advances in catalyst design are described focusing on structured catalysts and microchannel reactors. The latest mechanistic aspects of the water-gas shift reaction and preferential CO oxidation over gold-based catalysts from density functional theory calculations are noted because of their essential role in discovering novel highly efficient catalysts.

Controlling the speciation and reactivity of carbon-supported gold nanostructures for catalysed acetylene hydrochlorination

Carbon-supported gold catalysts have the potential to replace the toxic mercuric chloride-based system applied industrially for acetylene hydrochlorination, a key technology for the manufacture of polyvinyl chloride. However, the design of an optimal catalyst is essentially hindered by the difficulties in assessing the nature of the active site. Herein, we present a platform of carbon supported gold nanostructures at a fixed metal loading, ranging from single atoms of tunable oxidation state and coordination to metallic nanoparticles, by varying the structure of functionalised carbons and use of thermal activation. While on activated carbon particle aggregation occurs progressively above 473 K, on nitrogen-doped carbon gold single atoms exhibit outstanding stability up to temperatures of 1073 K and under reaction conditions. By combining steady-state experiments, density functional theory, and transient mechanistic studies, we assess the relation between the metal speciation, electronic properties, and catalytic activity. The results indicate that the activity of gold-based catalysts correlates with the population of Au(i)Cl single atoms and the reaction follows a Langmuir-Hinshelwood mechanism. Strong interaction with HCl and thermodynamically favoured acetylene activation were identified as the key features of the Au(i)Cl sites that endow their superior catalytic performance in comparison to N-stabilised Au(iii) counterparts and gold nanoparticles. Finally, we show that the carrier (activated carbon versus nitrogen-doped carbon) does not affect the catalytic response, but determines the deactivation mechanism (gold particle aggregation and pore blockage, respectively), which opens up different options for the development of stable, high-performance hydrochlorination catalysts.

Carbon-Supported Single Atom Catalysts for Electrochemical Energy Conversion and Storage

Single atoms of select transition metals supported on carbon substrates have emerged as a unique system for electrocatalysis because of maximal atom utilization (≈100%) and high efficiency for a range of reactions involved in electrochemical energy conversion and storage, such as the oxygen reduction, oxygen evolution, hydrogen evolution, and CO₂ reduction reactions. Herein, the leading strategies for the preparation of single atom catalysts are summarized, and the electrocatalytic performance of the resulting samples for the various reactions is discussed. In general, the carbon substrate not only provides a stabilizing matrix for the metal atoms, but also impacts the electronic density of the metal atoms due to strong interfacial interactions, which may lead to the formation of additional active sites by the adjacent carbon atoms and hence enhanced electrocatalytic activity. This necessitates a detailed understanding of the material structures at the atomic level, a critical step in the construction of a relevant structural model for theoretical simulations and calculations. Finally, a perspective is included highlighting the promises and challenges for the future development of carbon-supported single atom catalysts in electrocatalysis.

Metal Catalysts for Heterogeneous Catalysis: From Single Atoms to Nanoclusters and Nanoparticles

Metal species with different size (single atoms, nanoclusters, and nanoparticles) show different catalytic behavior for various heterogeneous catalytic reactions. It has been shown in the literature that many factors including the particle size, shape, chemical composition, metal–support interaction, and metal–reactant/solvent interaction can have significant influences on the catalytic properties of metal catalysts. The recent developments of well-controlled synthesis methodologies and advanced characterization tools allow one to correlate the relationships at the molecular level. In this Review, the electronic and geometric structures of single atoms, nanoclusters, and nanoparticles will be discussed. Furthermore, we will summarize the catalytic applications of single atoms, nanoclusters, and nanoparticles for different types of reactions, including CO oxidation, selective oxidation, selective hydrogenation, organic reactions, electrocatalytic, and photocatalytic reactions. We will compare the results obtained from different systems and try to give a picture on how different types of metal species work in different reactions and give perspectives on the future directions toward better understanding of the catalytic behavior of different metal entities (single atoms, nanoclusters, and nanoparticles) in a unifying manner.