Intermetallics in catalysis: An exciting subset of multimetallic catalysts

Accessing Homo- and Heterobimetallic Complexes with a Dianionic Pentadentate Ligand

The tetrapyrazolylpyridyl diborate (B2Pz4Py) ligand provides a suitable platform for the isolation of heterobimetallic main-group element compounds as well as homotetrametallic copper complexes. The heterobimetallic tin(II)-lithium(I) (1) and tin(II)-thallium(I) (2) complexes have been synthesized, isolated, and fully characterized including single-crystal X-ray diffraction analysis. When reacted with copper(I) sources, complex 2 grants access to a homotetrametallic copper(I) complex (4). Upon subsequent oxidation, 4 gives rise to the bimetallic copper(II) complex 5, in which the two copper(II) centers are connected via a bridging bromido ligand (CuII-μ-Br-CuII).

Load-Independent Hardness and Indentation Size Effect in Iron Aluminides

In this paper, an iron-aluminide intermetallic compound with cerium addition was subjected to Vickers microhardness testing. A full range of Vickers microhardness loadings was applied: 10, 25, 50, 100, 200, 300, 500, and 1000 g. Tests were conducted in two areas: 0.5 mm under the surface of the rolled specimen and in the center. The aim was to find the optimal loading range that gives the true material microhardness, also deemed load-independent hardness, HLIH. The results suggest that in the surface area, the reverse indentation size effect (RISE) occurred, similar to ceramics and brittle materials, while in the center, indentation size effect (ISE) behavior was obtained, more similar to metals. This clearly indicated an optimal microhardness of over 500 g in the surface region and over 100 g in the central region of the specimen. Load dependencies were quantitatively described by Meyer's law, proportional specimen resistance (PSR), and the modified PSR model. The modified PSR model proved to be the most adequate.

Preventing Alloy Electrocatalyst Segregation in Air Using Sacrificial Passivating Overlayers

Many alloy electrocatalysts, including intermetallics, are exceptionally sensitive to segregation in air due to the electronic dissimilarity of the constituent metals. We demonstrate that even alloys with strong cohesive energies rapidly segregate upon air exposure, completely burying the less reactive constituent metal beneath the surface. To circumvent this issue, we develop and validate a new experimental approach for bridging the pressure gap between electronic structure characterization performed under ultrahigh vacuum and electrocatalytic activity testing performed under ambient conditions. This method is based on encapsulation of the alloy surface with a sacrificial passivating overlayer of aluminum oxide. These passivating overlayers protect the underlying material from segregation in the air and can be completely and rapidly removed in an alkaline electrochemical environment under potential control. We demonstrate that alloy surfaces prepared, protected, and introduced into the electrolyte in this manner exhibit near-surface compositions consistent with those of the bulk material despite prior air exposure. We also demonstrate that this protection scheme does not alter the electrocatalytic activity of benchmark electrocatalysts. Implementation of this approach will enable reliable correlations between the electrocatalytic activity measured under ambient conditions and the near-surface electronic structure measured under ultrahigh vacuum.

Co2 FeGe Heusler Alloy Nanoparticle Catalysts for Propyne Hydrogenation and Ammonia Decomposition

Heusler alloys (X2 YZ) can be a candidate for new catalysts as well as other intermetallic compounds. We previously found good catalytic properties of Co2 FeGe for selective hydrogenation of alkynes and developed nanoparticles of Co2 FeGe supported on SiO2 . However, the average diameter of the nanoparticles was 23 nm, which is not small enough compared to those of state-of-the-art nanoparticle catalysts. In this study, we developed SiO2 -supported Co2 FeGe nanoparticles of <10 nm in diameter. A catalytic test for selective hydrogenation of propyne indicated a partial formation of sites with low selectivity including excess Co atoms. For ammonia decomposition, enhancement of turnover frequency was achieved by reducing the particle size.

A general protocol for precise syntheses of ordered mesoporous intermetallic nanoparticles

Intermetallic nanomaterials consist of two or more metals in a highly ordered atomic arrangement. There are many possible combinations and morphologies, and exploring their properties is an important research area. Their strict stoichiometry requirement and well-defined atom binding environment make intermetallic compounds an ideal research platform to rationally optimize catalytic performance. Making mesoporous intermetallic materials is a further advance; crystalline mesoporosity can expose more active sites, facilitate the mass and electron transfer, and provide the distinguished mesoporous nanoconfinement environment. In this Protocol, we describe how to prepare ordered mesoporous intermetallic nanomaterials with controlled compositions, morphologies/structures and phases by a general concurrent template strategy. In this approach, the concurrent template used is a hybrid of mesoporous platinum or palladium and Korea Advanced Institute of Science and Technology-6 (KIT-6) (meso-Pt/KIT-6 or meso-Pd/KIT-6) that can be transformed by the second precursors under reducing conditions. The second precursor can either be a second metal or a metalloid/non-metal, e.g., boron/phosphorus. KIT-6 is a silica scaffold that is removed using NaOH or HF to form the mesoporous product. Procedures for example catalytic applications include the 3-nitrophenylacetylene semi-hydrogenation reaction, p-nitrophenol reduction reaction and electrochemical hydrogen evolution reaction. The synthetic strategy for preparation of ordered mesoporous intermetallic nanoparticles would take almost 5 d; the physical characterization by electron microscope, X-ray diffraction and inductively coupled plasma-mass spectrometry takes ~2 days and the function characterization depends on the research question, but for catalysis it takes 1-5 h.

Synthesis and Atomic Transport of CoSn3 NanoIMC by In Situ TEM

In order to optimize the interfacial properties by adding Co to the bumps of copper pillars and to overcome the strong tendency of Co to oxidize, an intermetallic compound (IMC) "capsule" was developed for the purpose of transporting elements through the intermetallic compound. In this study, we present a comprehensive analysis of the transformation process of CoSn2 nanoparticles into CoSn3 at the nanoscale using in situ heating transmission electron microscopy (TEM). The experimental results reveal that CoSn2 nanoparticle growth occurs through polymerization, whereas CoSn3 nanoparticle formation relies on the reaction between CoSn2 and Sn. During the initial stages of the reaction, Co dissolves and diffuses into Sn, leading to the nucleation and growth of CoSn2 in Sn via Ostwald ripening. As the input energy increases, vacancies in CoSn2 drive a reaction at the Sn/CoSn2 interface, resulting in the generation of CoSn3. In this process, Sn nanoparticles enter the CoSn2 structure through the "Anti Structure Bridge (ASB) mechanism" to fill vacancies. Following the codeposition process, CoSn3 nanoparticles were successfully plated within the Sn layer of the Cu-pillar bumps. Upon reflow heating, the CoSn3 nanoparticles exhibited a preference for precipitating the vacant sites within the Sn layer. This process facilitated the release of Co atoms from CoSn2, enabling their diffusion throughout the entire Sn layer.

Alloy Catalysts for Electrocatalytic CO2 Reduction

CO2 conversion is an anticipated route to resolve the energy crisis and environmental pollution, in which electrocatalysis is one of the technologies closest to industrialization. Alloy catalysts are promising candidates for electrocatalysis, and the high tenability in electronic structures and surface physical and chemical properties allows alloy catalysts high catalytic activity and selectivity for electrocatalytic CO2 reduction. Herein, the recent advances in alloy catalysts for electrocatalytic CO2 reduction have been systematically summarized, with insight into the structure of the active center, catalytic performance, and mechanism, to uncover the key to their high catalytic performance. The alloy catalysts are mainly classified as binary and multi-metallic alloys (medium entropy and high entropy alloy) based on components and mixed configuration entropy, on which the relationship among the active center, catalytic performance, and mechanism has been fully discussed to inspire the rational design of alloy catalysts. Finally, the current challenges and future perspectives are presented to propose the dilemma and development direction for alloy catalysts. This review provides an overview of about the recent progress and future development of alloy catalysts to present a guideline for future research work on relevant catalysts.

Synthesis of Pt3Zn1 and Pt1Zn1 intermetallic nanocatalysts for dehydrogenation of ethane

Pt₃Zn₁ and Pt₁Zn₁ intermetallic nanoparticles supported on SiO₂ were synthesized by combining atomic layer deposition (ALD) of ZnO, incipient wetness impregnation (IWI) of Pt, and appropriate hydrogen reduction. The formation of Pt₁Zn₁ and Pt₃Zn₁ intermetallic nanoparticles was observed by both X-ray diffraction (XRD) and synchrotron X-ray absorption spectroscopy (XAS). STEM images showed that the 2-3 nm Pt-based intermetallic nanoparticles were uniformly dispersed on a SiO₂ support. The relationships between Pt-Zn intermetallic phases and synthesis conditions were established. In situ XAS measurements at Pt L₃ and Zn K edges during hydrogen reduction provided a detailed image of surface species evolution. Owing to a combined electronic and geometric effect, Pt₁Zn₁ exhibited much higher reactivity and stability than Pt₃Zn₁ and Pt in both the direct dehydrogenation and oxidative dehydrogenation of ethane to ethylene reactions.

Hydrogen Production Mechanism in Low-Temperature Methanol Decomposition Catalyzed by Ni3Sn4 Intermetallic Compound: A Combined Operando and Density Functional Theory Investigation

Hydrogen production from methanol decomposition to syngas (H₂ + CO) is a promising alternative route for clean energy transition. One major challenge is related to the quest for stable, cost-effective, and selective catalysts operating below 400 °C. We illustrate an investigation of the surface reactivity of a Ni₃Sn₄ catalyst working at 250 °C, by combining density functional theory, operando X-ray absorption spectroscopy, and high-resolution transmission electron microscopy. We discovered that the catalytic reaction is driven by surface tin-oxide phases, which protects the underlying Ni atoms from irreversible chemical modifications, increasing the catalyst durability. Moreover, we found that Sn content plays a key role in enhancing the H₂ selectivity, with respect to secondary products such as CO₂. These findings open new perspectives for the engineering of scalable and low-cost catalysts for hydrogen production.

Co-digestive ripening assisted phase-controlled synthesis of Ag-Sn intermetallic nanoparticles and their dye degradation activity

The Ag-Sn based system in the nano-size regime is one of the strongest candidates for lead-free solders. Besides, the investigation of several other applications of Ag-Sn nanostructures, especially in catalysis, remains scarce which makes it an interesting system to synthesize and explore its chemistry. In this report, nearly monodisperse ε-Ag₃Sn intermetallic nanoparticles were prepared by a simple and convenient solution-based process of co-digestive ripening using Ag and Sn colloids obtained by the solvated metal atom dispersion (SMAD) method. Optimization of the temperature and stoichiometric ratio between the metal elements and the use of an appropriate capping agent are crucial factors to realise phase pure intermetallic nanoparticles. Ag₃Sn nanoparticles with a size of 3.8 nm ± 0.6 nm were obtained within 12 h of reaction when tri-n-octylphosphine/tri-n-octylphosphine oxide was used as the capping agent at 205 °C. Interestingly, Ag₃Sn@SnO_x core-shell nanostructures were obtained by changing the capping agent to palmitic acid. These nanostructures were thoroughly characterized by powder X-ray diffraction, transmission electron microscopy (TEM and STEM-EDS), X-ray photoelectron spectroscopy and optical spectroscopy. Thereafter, Ag and Ag₃Sn nanoparticles were utilized for photocatalytic degradation of methylene blue, methyl orange and a mixture of both the dyes.

Properties of Bulk In-Pt Intermetallic Compounds in Methanol Steam Reforming

Heterogeneous catalysts are often complex materials containing different compounds. While this can lead to highly beneficial interfaces, it is difficult to identify the role of single components. In methanol steam reforming (MSR), the interplay between intermetallic compounds, supporting oxides and redox reactions leads to highly active and CO₂‐selective materials. Herein, the intrinsic catalytic properties of unsupported In₃Pt₂, In₂Pt, and In₇Pt₃ as model systems for Pt/In₂O₃‐based catalytic materials in MSR are addressed. In₂Pt was identified as the essential compound responsible for the reported excellent CO₂‐selectivity of 99.5 % at 300 °C in supported systems, showing a CO₂‐selectivity above 99 % even at 400 °C. Additionally, the partial oxidation of In₇Pt₃ revealed that too much In₂O₃ is detrimental for the catalytic properties. The study highlights the crucial role of intermetallic In−Pt compounds in Pt/In₂O₃ materials with excellent CO₂‐selectivity.

In situ investigation of the formation mechanism of α-Bi2Rh nanoparticles in polyol reductions

The study of Bi2Rh formation in a polyol process revealed a two-step mechanism. BiRh is formed by co-reduction of bismuth and rhodium cations and converted into Bi2Rh by Bi diffusion. Various starting materials and reaction parameters are examined.

Intermetallic Nanocatalyst for Highly Active Heterogeneous Hydroformylation

Hydroformylation is an imperative chemical process traditionally catalyzed by homogeneous catalysts. Designing a heterogeneous catalyst with high activity and selectivity in hydroformylation is challenging but essential to allow the convenient separation and recycling of precious catalysts. Here, we report the development of an outstanding catalyst for efficient heterogeneous hydroformylation, RhZn intermetallic nanoparticles. In the hydroformylation of styrene, it shows three times higher turnover frequency (3090 h^-1) compared to the benchmark homogeneous Wilkinson's catalyst (966 h^-1), as well as a high chemoselectivity toward aldehyde products. RhZn is active for a variety of olefin substrates and can be recycled without a significant loss of activity. Density functional theory calculations show that the RhZn surfaces reduce the binding strength of reaction intermediates and have lower hydroformylation activation energy barriers compared to pure Rh(111), leading to more favorable reaction energetics on RhZn. The calculations also predict potential catalyst design strategies to achieve high regioselectivity.

Intermetallic PdZn nanoparticles catalyze the continuous-flow hydrogenation of alkynols to cis-enols

Designing highly active and stable lead-free palladium-based catalysts without introducing surfactants and stabilizers is vital for large-scale and high-efficiency manufacturing of cis-enols via continuous-flow semi-hydrogenation of alkynols. Herein, we report an intermetallic PdZn/ZnO catalyst, designed by using the coupling strategy of strong electrostatic adsorption and reactive metal-support interaction, which can be used as a credible alternative to the commercial PdAg/Al₂O₃ and Lindlar catalysts. Intermetallic PdZn nanoparticles with electron-poor active sites on a Pd/ZnO catalyst significantly boost the thermodynamic selectivity with respect to the mechanistic selectivity and therefore enhance the selectivity towards cis-enols. Based on in situ diffuse reflectance infrared Fourier-transform spectra as well as simulations, we identify that the preferential adsorption of alkynol over enol on PdZn nanoparticles suppresses the over-hydrogenation of enols. These results suggest the application of fine surface engineering technology in oxide-supported metal (particles) could tune the ensemble and ligand effects of metallic active sites and achieve directional hydrogenation in fine chemical synthesis.

Alkyne Hydrogenation Catalysis across a Family of Ga/In Layered Zintl Phases

Transition-metal-free Zintl-Klemm phases have received little attention as heterogeneous catalysis. Here, we show that a large family of structurally and electronically similar layered Zintl-Klemm phases built from honeycomb layers of group 13 triel (Tr) or group 14 tetrel (Tt) networks separated by electropositive cations (A) and having a stoichiometry of ATr2 or ATrTt (A = Ca, Ba, Y, La, Eu; Tr = Ga, In; Tt = Si, Ge) exhibit varying degrees of activity for the hydrogenation of phenylacetylene to styrene and ethylbenzene at 51 bar H2 and 40-100 °C across a variety of solvents. The most active catalysts contain Ga with, formally, a half-filled pz orbital, and minimal bonding between neighboring Tr2 or TrTt layers. A 13-layer trigonal polytype of CaGaGe (13T-CaGaGe) was the most active, cyclable, and robust catalyst and under modest conditions (1 atm H2, 40 °C) had a surface specific activity (590 h-1) comparable to a commercial Lindlar's catalyst. Additionally, 13T-CaGaGe maintained 100% conversion of phenylacetylene to styrene at 51 bar H2, even after 5 months of air exposure. This work reveals the structural design elements that lead to particularly high catalytic activity in Zintl-Klemm phases, further establishing them as a promising materials platform for hydrogen-based heterogeneous catalysis.

How the in situ monitoring of bulk crystalline phases during catalyst activation results in a better understanding of heterogeneous catalysis

The present Highlight article shows the importance of the in situ monitoring of bulk crystalline compounds for a more thorough understanding of heterogeneous catalysts at the intersection of catalysis, materials science, crystallography and inorganic chemistry. Although catalytic action is widely regarded as a purely surface-bound phenomenon, there is increasing evidence that bulk processes can detrimentally or beneficially influence the catalytic properties of various material classes. Such bulk processes include polymorphic transformations, formation of oxygen-deficient structures, transient phases and the formation of a metal-oxide composite. The monitoring of these processes and the subsequent establishment of structure-property relationships are most effective if carried out in situ under real operation conditions. By focusing on synchrotron-based in situ X-ray diffraction as the perfect tool to follow the evolution of crystalline species, we exemplify the strength of the concept with five examples from various areas of catalytic research. As catalyst activation studies are increasingly becoming a hot topic in heterogeneous catalysis, the (self-)activation of oxide- and intermetallic compound-based materials during methanol steam and methane dry reforming is highlighted. The perovskite LaNiO3 is selected as an example to show the complex structural dynamics before and during methane dry reforming, which is only revealed upon monitoring all intermediate crystalline species in the transformation from LaNiO3 into Ni/La2O3/La2O2CO3. ZrO2-based materials form the second group, indicating the in situ decomposition of the intermetallic compound Cu51Zr14 into an epitaxially stabilized Cu/tetragonal ZrO2 composite during methanol steam reforming, the stability of a ZrO0.31C0.69 oxycarbide and the gas-phase dependence of the tetragonal-to-monoclinic ZrO2 polymorphic transformation. The latter is the key parameter to the catalytic understanding of ZrO2 and is only appreciated in full detail once it is possible to follow the individual steps of the transformation between the crystalline polymorphic structures. A selected example is devoted to how the monitoring of crystalline reactive carbon during methane dry reforming operation aids in the mechanistic understanding of a Ni/MnO catalyst. The most important aspect is the strict use of in situ monitoring of the structural changes occurring during (self-)activation to establish meaningful structure-property relationships allowing conclusions beyond isolated surface chemical aspects.

Intermetallic Compounds: Liquid-Phase Synthesis and Electrocatalytic Applications

Characterized by long-range atomic ordering, well-defined stoichiometry, and controlled crystal structure, intermetallics have attracted increasing attention in the area of chemical synthesis and catalytic applications. Liquid-phase synthesis of intermetallics has arisen as the promising methodology due to its precise control over size, shape, and resistance toward sintering compared with the traditional metallurgy. This short review tends to provide perspectives on the liquid-phase synthesis of intermetallics in terms of both thermodynamics and methodology, as well as its applications in various catalytic reactions. Specifically, basic thermodynamics and kinetics in the synthesis of intermetallics will be first discussed, followed by discussing the main factors that will affect the formation of intermetallics during synthesis. The application of intermetallics in electrocatalysis will be demonstrated case by case at last. We conclude the review with perspectives on the future developments with respect to both synthesis and catalytic applications.

Steering the Catalytic Properties of Intermetallic Compounds and Alloys in Reforming Reactions by Controlled in Situ Decomposition and Self-Activation

Based on the increasing importance of intermetallic compounds and alloys in heterogeneous catalysis, we explore the possibilities of using selected intermetallic compounds and alloy structures and phases as catalyst precursors to prepare highly active and CO2-selective methanol steam reforming (MSR) as well as dry reforming of methane (DRM) catalyst entities by controlled in situ decomposition and self-activation. The exemplary discussed examples (Cu51Zr14, CuZn, Pd2Zr, GaPd2, Cu2In, ZnPd, and InPd) show both the advantages and pitfalls of this approach and how the concept can be generalized to encompass a wider set of intermetallic compounds and alloy structures. Despite the common feature of all systems being the more or less pronounced decomposition of the intermetallic compound surface and bulk structure and the in situ formation of much more complex catalyst entities, differences arise due to the oxidation propensity and general thermodynamic stability of the chosen intermetallic compound/alloy and their constituents. The metastability and intrinsic reactivity of the evolving oxide polymorph introduced upon decomposition and the surface and bulk reactivity of carbon, governed by the nature of the metal/intermetallic compound-oxide interfacial sites, are of equal importance. Structural and chemical rearrangements, dictating the catalytic performance of the resulting entity, are present in the form of a complete destruction of the intermetallic compound bulk structure (Cu51Zr14) and the formation of an metal/oxide (Cu51Zr14, InPd) or intermetallic compound/oxide (ZnPd, Cu2In, CuZn) interface or the intertranformation of intermetallic compounds with varying composition (Pd2Zr) before the formation of Pd/ZrO2. In this Perspective, the prerequisites to obtain a leading theme for pronounced CO2 selectivity and high activity will be reviewed. Special focus will be put on raising awareness of the intrinsic properties of the discussed catalyst systems that need to be controlled to obtain catalytically prospective materials. The use of model systems to bridge the material's gap in catalysis will also be highlighted for selected examples.

Facile Redox Synthesis of Novel Bimetallic Crn+/Pd0 Nanoparticles Supported on SiO2 and TiO2 for Catalytic Selective Hydrogenation with Molecular Hydrogen

The bimetallic Crn+/Pd0 nanoparticles have been synthesized for the first time by a two-step redox method. The method includes the deposition of Pd0 nanoparticles on the surface of SiO2 and TiO2 carriers followed by the deposition of Crn+ on the surface of Pd0 nanoparticles using the redox procedures, which are based on the catalytic reduction of Crn+ with H2 in aqueous suspensions at ambient conditions. Transmission (TEM) and scanning (SEM) electron microscopy, X-ray photoelectron spectroscopy (XPS), Fourie-transformed infrared spectroscopy of adsorbed CO (FTIR-CO), and CO chemisorption studies were performed to characterize the morphology, nanoparticle size, element, and particle distribution, as well as the electronic state of deposited metals in the obtained catalysts. A decrease in nanoparticle size from 22 nm (Pd/SiO2) to 2–6 nm (Pd/TiO2) makes possible deposition of up to 1.1 wt.% Cr most likely as Cr3+. The deposition of CrOx species on the surface of Pd nanoparticles was confirmed using FTIR of adsorbed CO and the method of temperature-programmed reduction with hydrogen (TPR-H2). The intensive hydrogen consumption in the temperature ranges from −50 °C to 40 °C (Cr/Pd/SiO2) and from −90 °C to −40 °C (Cr/Pd/TiO2) was first observed for the supported Pd catalysts. The decrease in the temperature of β-PdHx decomposition indicates the strong interaction between the deposited Crn+ species and Pd0 nanoparticle after reduction with H2 at 500 °C. The novel Crn+/Pd/TiO2 catalysts demonstrated a considerably higher activity in selective hydrogenation of phenylacetylene than the Pd/TiO2 catalyst at ambient conditions.

Eutectic salt mixture-assisted sodium-vapor-induced synthesis of Pt-Ca nanoparticles, and their microstructural and electrocatalytic properties

We have fabricated Pt-Ca nanoparticles with oxygen reduction reaction catalytic activity via a sodium vapor-induced synthesis method. Prior addition of NaCl to form a eutectic mixture of CaCl2 and NaCl facilitated the formation of intermetallic Pt2Ca nanoparticles. Pt3Mg and Pt5Sr nanoparticles also were suggested to be producible.

Mechanism of Bi-Ni Phase Formation in a Microwave-Assisted Polyol Process

Typically, intermetallic phases are obtained in solid-state reactions or crystallization from melts, which are highly energy and time consuming. The polyol process takes advantage of low temperatures and short reaction times using easily obtainable starting materials. The formation mechanism of these intermetallic particles has received little attention so far, even though a deeper understanding should allow for better synthesis planning. In this study, we therefore investigated the formation of BiNi particles in ethylene glycol in a microwave-assisted polyol process mechanistically. The coordination behavior in solution was analyzed using HPLC-MS and UV-Vis. Tracking the reaction with PXRD measurements, FT-IR spectroscopy and HR-TEM revealed a successive reduction of Bi3+ and Ni2+, leading to novel spherical core-shell structure in a first reaction step. Bismuth particles are encased in a matrix of nickel nanoparticles of 2 nm to 6 nm in diameter and oxidation products of ethylene glycol. Step-wise diffusion of nickel into the bismuth particle intermediately results in the bismuth-rich compound Bi3Ni, which consecutively transforms into the BiNi phase as the reaction progresses. The impacts of the anion type, temperature and pH value were also investigated.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Sodium Vapor-Induced Synthesis of Intermetallic Pt5Ce Compound Nanoparticles

We have developed a synthetic route that uses sodium for the production of intermetallic Pt₅Ce nanoparticles (ca. 6 nm average diameter) supported on carbon powder. Sodium melt was demonstrated to reduce a powder mixture of PtCl₂ and CeCl₃ to form submicrometer Pt₅Ce particles with the simultaneous formation of NaCl. The NaCl-CeCl₃ melt mixture and Na melt were formed during heating, which led to a uniform reaction between Pt and Ce, and the melt induced grain growth. The synthetic procedures were then modified to supply sodium vapor to the vicinity of the metal sources supported on carbon powder with an aim to suppress grain growth. Pt₅Ce nanoparticles were successfully formed on the carbon support with high loading and dispersity.

Extraordinarily large kinetic isotope effect on alkene hydrogenation over Rh-based intermetallic compounds

A series of Rh-based intermetallic compounds supported on silica was prepared and tested in alkene hydrogenation at room temperature. H₂ and D₂ were used as the hydrogen sources and the kinetic isotope effect (KIE) in hydrogenation was studied. In styrene hydrogenation, the KIE values differed strongly depending on the intermetallic phase, and some intermetallic compounds with Sb and Pb exhibited remarkably high KIE values (>28). An extraordinarily high KIE value of 91, which has never been reported in catalytic reactions at room temperature, was observed particularly for RhPb₂/SiO₂. RhPb₂/SiO₂ also showed high KIE values in the hydrogenation of other unsaturated hydrocarbons such as phenylacetylene and cyclohexene. The density functional theory calculation focused on the surface diffusion of hydrogen suggested no contribution of the quantum tunneling effect to the high KIE values observed. A kinetic study revealed that the dissociative adsorption of H₂ (D₂) was the rate-determining step in the styrene hydrogenation over RhPb₂/SiO₂. We propose that the large KIE originates from the quantum tunneling occurring at the hydrogen adsorption process with the aid of the specific surface structure of the intermetallic compound and adsorbate alkene.