Inorganic/organometallic catalysts and initiators involving weakly coordinating anions for isobutene polymerisation

Polyisobutylenes with Controlled Molecular Weight and Chain-End Structure: Synthesis and Actual Applications

The polymerization of isobutylene allows us to obtain a wide spectrum of polyisobutylenes (PIBs) which differ in their molecular weight characteristics and the chemical structure of chain-end groups. The bulk of the PIBs manufactured worldwide are highly reactive polyisobutylenes (HRPIBs) with -C(Me)=CH2 end-groups and low-molecular weights (Mn < 5 kDa). HRPIBs are feedstocks that are in high demand in the manufacturing of additives for fuels and oils, adhesives, detergents, and other fine chemicals. In addition, HRPIBs and CMe2Cl-terminated PIBs are intensively studied with the aim of finding biomedical applications and for the purpose of developing new materials. Both chain control (molecular weight and dispersity) and chemoselectivity (formation of exo-olefinic or -CMe2Cl groups) should be achieved during polymerization. This review highlights the fundamental issues in the mechanisms of isobutylene polymerization and PIB analysis, examines actual catalytic approaches to PIBs, and describes recent studies on the functionalization and applications of HRPIBs and halogen-terminated PIBs.

Copper-Catalyzed Monooxygenation of Phenols: Evidence for a Mononuclear Reaction Mechanism

The CuI salts [Cu(CH3 CN)4 ]PF and [Cu(oDFB)2 ]PF with the very weakly coordinating anion Al(OC(CF3 )3 )4- (PF) as well as [Cu(NEt3 )2 ]PF comprising the unique, linear bis-triethylamine complex [Cu(NEt3 )2 ]+ were synthesized and examined as catalysts for the conversion of monophenols to o-quinones. The activities of these CuI salts towards monooxygenation of 2,4-di-tert-butylphenol (DTBP-H) were compared to those of [Cu(CH3 CN)4 ]X salts with "classic" anions (BF4- , OTf- , PF6- ), revealing an anion effect on the activity of the catalyst and a ligand effect on the reaction rate. The reaction is drastically accelerated by employing CuII -semiquinone complexes as catalysts, indicating that formation of a CuII complex precedes the actual catalytic cycle. This result and other experimental observations show that with these systems the oxygenation of monophenols does not follow a dinuclear, but a mononuclear pathway analogous to that of topaquinone cofactor biosynthesis in amine oxidase.

Recent advances in catalytic chain transfer polymerization of isobutylene: a review

This review presents the development of highly reactive polyisobutylene (HRPIB), a major commercial intermediate toward fuel and lubricant additives. Recent years have witnessed very substantial advances in the catalytic chain transfer polymerization (CCTP) of isobutylene/industrial Raffinate-1 (C4 Raffinate) to produce HRPIB, particularly in nonpolar solvents at elevated temperatures. The main subjects of this review are cationic polymerization of isobutylene, progress in HRPIB research and existing challenges, and recent advances of CCTP. New initiating/catalyst systems based on ionic liquids with Lewis acids are detailed, and this approach may open new views in the synthesis of HRPIB. Some current developments in CCTP of industrial Raffinate-1 and mechanistic studies are also described. This review strongly supports that the hydrocarbon soluble Lewis acid·ether (LA·ether) complex catalyzed CCTP will become the most popular technique for preparing HRPIB and could replace the traditional BF₃ catalyzed industrial method.

This review presents the development of highly reactive polyisobutylene (HRPIB), a major commercial intermediate toward fuel and lubricant additives.

A Complexed Initiating System AlCl3·Phenetole/TiCl4·H2O with Dominant Synergistic Effect for Efficient Synthesis of High Molecular Weight Polyisobutylene

A complexed initiating system AlCl₃·phenetole/TiCl₄·H₂O was prepared by simply compounding AlCl₃/phenetole and TiCl₄/H₂O and used for cationic polymerization of isobutylene. It was found AlCl₃·phenetole/TiCl₄·H₂O exhibited activities 1.2–3 times higher than those of AlCl₃/phenetole, and more than an order of magnitude higher than those of TiCl₄/H₂O, which indicated a notable synergistic effect produced in the complexed system. In addition, due to the higher activity of AlCl₃·phenetole/TiCl₄·H₂O, lower coinitiator concentration and polymerization temperature, as well as higher monomer concentration were more favored for this complexed initiating system to produce polyisobutylene (PIB) with reasonable molecular weight (M_w) and molecular weight distribution (MWD). Furthermore, high molecular weight polyisobutylene (HPIB) with M_w = 1–3 × 10⁵ g·mol⁻¹ could be successfully produced by the complexed catalyst system at T_p = −60 to −40 °C. As a whole, the high activity as well as the simple preparation procedures of the complexed initiating system offer us a unique approach for the production of HPIB with improved efficiency.

Photooxidative Generation of Dodecaborate-Based Weakly Coordinating Anions

Redox-active proanions of the type B₁₂(OCH₂Ar)₁₂ [Ar = C₆F₅ (1), 4-CF₃C₆H₄ (2), 3,5-(CF₃)₂C₆H₃ (3)] are introduced in the context of an experimental and computational study of the visible-light-initiated polymerization of a family of styrenes. Neutral, air-stable proanions 1-3 were found to initiate styrene polymerization through single-electron oxidation under blue-light irradiation, resulting in polymers with number-average molecular weights (M_n) ranging from ∼6 to 100 kDa. Shorter polymer products were observed in the majority of experiments, except in the case of monomers containing 4-X (X = F, Cl, Br) substituents on the styrene monomer when polymerized in the presence of 1 in CH₂Cl₂. Only under these specific conditions are longer polymers (>100 kDa) observed, strongly supporting the formulation that reaction conditions significantly modulate the degree of ion pairing between the dodecaborate anion and cationic chain end. This also suggests that 1-3 behave as weakly coordinating anions (WCA) upon one-electron reduction because no incorporation of the cluster-based photoinitiators is observed in the polymeric products analyzed. Overall, this work is a conceptual realization of a single reagent that can serve as a strong photooxidant, subsequently forming a WCA.

Alkoxy aluminum chlorides in the cationic polymerization of isobutylene: a co-initiator, carbocation stabilizer and chain-transfer agent

Alkoxy aluminum chlorides are efficient catalysts for the preparation of well-defined exo-olefin terminated PIBs of low (M_n ∼ 1000 g mol⁻¹) to medium (M_n up to 50 000 g mol⁻¹) molecular weight under mild experimental conditions.

Taming the Cationic Beast: Novel Developments in the Synthesis and Application of Weakly Coordinating Anions

This Review gives a comprehensive overview of the most topical weakly coordinating anions (WCAs) and contains information on WCA design, stability, and applications. As an update to the 2004 review, developments in common classes of WCA are included. Methods for the incorporation of WCAs into a given system are discussed and advice given on how to best choose a method for the introduction of a particular WCA. A series of starting materials for a large number of WCA precursors and references are tabulated as a useful resource when looking for procedures to prepare WCAs. Furthermore, a collection of scales that allow the performance of a WCA, or its underlying Lewis acid, to be judged is collated with some advice on how to use them. The examples chosen to illustrate WCA developments are taken from a broad selection of topics where WCAs play a role. In addition a section focusing on transition metal and catalysis applications as well as supporting electrolytes is also included.

Micromixing enhanced synthesis of HRPIBs catalyzed by EADC/bis(2-chloroethyl)ether complex

Better mixing could produce more active centers to accelerate the polymerization by promoting the consumption of carbonium ions.

Synthesis of highly reactive polyisobutylene by catalytic chain transfer in hexanes at elevated temperatures; determination of the kinetic parameters

The rate constants of activation/deactivation for dormant oxonium/active carbenium ions have been measured and related to the increasing polymerization rate with increasing temperature.

Cationic polymerization of isobutylene in toluene: toward well-defined exo-olefin terminated medium molecular weight polyisobutylenes under mild conditions

Medium molecular weight polyisobutylenes (∼35 000 g mol⁻¹) with exo-olefin end groups (>80%) can be obtained by cationic polymerization of isobutylene in toluene using ⁱBu₂AlCl or ⁱBuAlCl₂·nOR₂ (n = 0.6–0.8) as co-initiators.

Fast flow synthesis of highly reactive polyisobutylene co-initiated by an AlCl3/isopropyl ether complex

In this work, with AlCl₃ addition in the range from 4 to 10 mmol L⁻¹ and enough isopropyl ether (ⁱPr₂O) addition, we successfully synthesized highly reactive polyisobutylene (HRPIB) using a microflow system within 12 s or less.

New catalysts for the synthesis of highly reactive polyisobutylene: chloroaluminate imidazole-based ionic liquids in the presence of diisopropyl ether

The use of [emim]Cl–AlCl₃ in combination with ⁱPr₂O allowed the synthesis of HR PIB with high exo-olefin end group content (≥90%) and a relatively narrow MWD (Mw/Mn ≤ 2.0) at a high reaction temperature (>0 °C) and monomer concentration (5.2 M–7.8 M).

Recent progress in the Lewis acid co-initiated cationic polymerization of isobutylene and 1,3-dienes

This article reviews recent approaches towards the synthesis of exo-olefin terminated polyisobutylenes and well-defined poly(1,3-diene)s based on their scientific and industrial relevance.

Polymerization of isobutylene catalyzed by EtAlCl2/bis(2-chloroethyl) ether complex in steel vessels

Stainless steel reactors are unsuitable for polymerizations catalyzed by EtAlCl₂ due to a side reaction between Cr₂O₃ in stainless steel and EtAlCl₂.

Synthesis of highly reactive polyisobutylene with FeCl3/ether complexes in hexane; kinetic and mechanistic studies

In this study, the kinetics and mechanism of the polymerization of isobutylene catalyzed by FeCl₃·ether complexes in hexane at 0 °C were investigated.

Univalent Gallium Complexes of Simple and ansa-Arene Ligands: Effects on the Polymerization of Isobutylene

Using [Ga(C6 H5 F)2 ]+ [Al(ORF )4 ]- (1) (RF =C(CF3 )3 ) as starting material, we isolated bis- and tris-η6 -coordinated gallium(I) arene complex salts of p-xylene (1,4-Me2 C6 H4 ), hexamethylbenzene (C6 Me6 ), diphenylethane (PhC2 H4 Ph), and m-terphenyl (1,3-Ph2 C6 H4 ): [Ga(1,4-Me2 C6 H4 )2.5 ]+ (2+ ), [Ga(C6 Me6 )2 ]+ (3+ ), [Ga(PhC2 H4 Ph)]+ (4+ ) and [(C6 H5 F)Ga(μ-1,3-Ph2 C6 H4 )2 Ga(C6 H5 F)]2+ (52+ ). 4+ is the first structurally characterized ansa-like bent sandwich chelate of univalent gallium and 52+ the first binuclear gallium(I) complex without a GaGa bond. Beyond confirming the structural findings by multinuclear NMR spectroscopic investigations and density functional calculations (RI-BP86/SV(P) level), [Ga(PhC2 H4 Ph)]+ [Al(ORF )4 ]- (4) and [(C6 H5 F)Ga(μ-1,3-Ph2 C6 H4 )2 Ga(C6 H5 F)]2+ {[Al(ORF )4 ] - }2 (5), featuring ansa-arene ligands, were tested as catalysts for the synthesis of highly reactive polyisobutylene (HR-PIB). In comparison to the recently published 1 and the [Ga(1,3,5-Me3 C6 H3 )2 ]+ [Al(ORF )4 ]- salt (6) (1,3,5-Me3 C6 H3 =mesitylene), 4 and 5 gave slightly reduced reactivities. This allowed for favorably increased polymerization temperatures of up to +15 °C, while yielding HR-PIB with high contents of terminal olefinic double bonds (α-contents=84-93 %), low molecular weights (Mn =1000-3000 g mol-1 ) and good monomer conversions (up to 83 % in two hours). While the chelate complexes delivered more favorable results than 1 and 6, the reaction kinetics resembled and thus concurred with the recently proposed coordinative polymerization mechanism.

Alkylaluminum dichloride–ether complexes which are fully soluble in hydrocarbons as catalysts for the synthesis of exo-olefin terminated polyisobutylene at room temperature

Highly reactive polyisobutylenes with a desirable low M_n were obtained with RAlCl₂ × OⁱPr₂ initiating systems with high monomer concentrations at room temperature.