Recent advancements in N-ligated group 4 molecular catalysts for the (co)polymerization of ethylene

Zirconium and Hafnium Complexes Bearing Tridentate ONN-Ligands: Extremely High Activity toward Ethylene (Co)Polymerization

The pursuit of high-performance catalysts in the realm of polyolefins is a constant goal. In this study, a range of zirconium (1-ZrCl3, 2-ZrCl3, 3-ZrCl4, 12-Zr) and hafnium (1-HfCl3, 12-Hf) complexes featuring phenoxy-imine-amine ONN-ligands (2,6-R2-C6H3-NH-C6H4-N═CH-C6H2-3,5-tBu2-OH; 1-L: R = H; 2-L: R = F; 3-L: R = iPr) were synthesized and characterized using NMR spectroscopy, as well as single-crystal X-ray diffraction for 2-ZrCl3, 3-ZrCl4, and 12-Zr. These Zr and Hf complexes exhibited remarkable efficiency for ethylene homopolymerization and copolymerization with 1-octene when paired with MAO as the cocatalyst. Notably, the Zr complexes outperformed the Hf complexes with the same ligand, underscoring the substantial impact of the metal center on catalytic performance. The substituents and coordination modes of the ligands also exerted significant influence on the catalytic behavior, affecting both the activity and properties of the resulting polymers. Particularly noteworthy was the exceptional activity of 1-ZrCl3, achieving activity as high as 6.30 × 108 g(PE)·mol-1(Zr)·h-1 for ethylene homopolymerization and generating bi- or multimodal distribution polyethylene. The activation of 1-ZrCl3 by 5 or 20 equiv of d-MAO afforded a dinuclear Zr complex bridged by two chlorides (μ-Cl2-(1-ZrCl2)2), which was analyzed and confirmed by in situ 1H NMR spectroscopy and single-crystal X-ray diffraction.

Bis-[C(sp3)-chelating] Ti2 catalysts supported by arylene-1,4-diyl-2,3-X2 bridges for olefin copolymerisation: X substituents impose conformational cooperative effects

The synthesis, spectroscopic characterisation and catalytic olefin polymerisation behaviour of a class of binuclear titanium bis(benzyl) complexes bearing bis-(pyridine-2-phenolate-6-methine)-[μ-(arylene-1,4-diyl-2,3-X2)] ligands [X2 = -C4H4- (1), F2 (2), H2 (3)], and mononuclear analogues, are described. These bimetallic catalyst frameworks are designed to exhibit a degree of conformational flexibility, which is regulated by steric effects and crucially permits tuning of intermetallic distances and geometry, yet their shape-persistent nature can also confer favourable entropic terms. Complexes 1-3 are characterised as two diastereomers [meso (RS) and rac (RR,SS)] in ratios of 1.32, 1.18 and 1.13 respectively, according to 1H NMR spectroscopy. In contrast to 3, [1H,1H]-ROESY experiments for 1 and 2 revealed that the X2 substituents can impose preferred conformations with syn orientations of Ti2 centres and benzyl groups, thus implying that the activated catalysts would present binding sites with the same direction of access. For ethylene-(1-octene) copolymerisation reactions, in conjunction with [Ph3C][B(C6F5)4], catalyst 1 displayed superior efficiencies and produced polymers with higher Mw values and enhanced comonomer incorporation ratios (up to 41%), when compared with the mononuclear 5m (22%). These results are indicative of enhanced comonomer enchainment and cooperative reactivity by the Ti2 sites.

Homogeneous Non-Metallocene Group 4 Metals Ligated with [N,N] Bidentate Ligand(s) for Olefin Polymerization

The development of catalysts has significantly advanced the progress of polyolefin materials. In particular, group 4 (Ti, Zr, Hf) non-metallocene catalysts ligated with [N,N] bidentate ligand(s) have garnered increasing attention in the field of olefin polymerization due to their structurally stability and exceptional polymerization behaviors. Ligands containing nitrogen donors are diverse and at the core of many highly active catalysts. They mainly include amidine, guanidinato, diamine, and various N-heterocyclic ligands, which can be used to obtain a series of new polyolefin materials, such as ultrahigh molecular weight polyethylene (UHWMPE), olefin copolymers (ethylene/norbornene and ethylene/α-olefin) with high incorporations, and high isotactic or syndiotactic polypropylene after coordination with group 4 metals and activation by cocatalysts. Herein, we focus on the advancements and applications of this field over the past two decades, and introduce the catalyst precursors with [N,N] ligand(s), involving the effects of ligand structure, cocatalyst selection, and polymerization conditions on the catalytic activity and polymer properties.

DFT insight into metals and ligands substitution effects on reactivity of phenoxy-imine catalysts for ethylene polymerization

The reaction mechanism of ethylene (ET) polymerization catalyzed by the phenoxy-imine (FI) ligands using DFT calculations was studied. Among five possible isomers, isomer A which has an octahedral geometry and a (cis-N/trans-O/cis-Cl) arrangement is the most stable pre-reaction Ti-FI dichloride complex. The isomer A can be activated by MAO to form the active catalyst and the active form was used for the study of the mechanism for Ti-FI. The second ethylene insertion was found to be the rate-determining step of the catalyzed ethylene polymerization. To examine the effect of group IVB transition metals (M = Ti, Zr, Hf) substitutions, calculated activation energies at the rate-determining step (EaRDS) were compared, where values of EaRDS of Zr < Hf < Ti agree with experiments. Moreover, we examined the effect of substitution on (O, X) ligands of the Ti-phenoxy-imine (Ti-1) based catalyst. The results revealed that EaRDS of (O, N) > (O, O) > (O, P) > O, S). Hence, the (O, S) ligand has the highest potential to improve the catalytic activity of the Ti-FI catalyst. We also found the activation energy to be related to the Ti-X distance. In addition, a novel Ni-based FI catalyst was investigated. The results indicated that the nickel (II) complex based on the phenoxy-imine (O, N) ligand in the square-planar geometry is more active than in the octahedral geometry. This work provides fundamental insights into the reaction mechanism of M - FI catalysts which can be used for the design and development of M - FI catalysts for ET polymerization.

Revealing unbound β-diketiminate anions: structural dynamics from caesium complexes

This study reports the first structural elucidation of β-diketiminate anions (BDI-), known for strong coordination, in their unbound form within caesium complexes. β-Diketiminate caesium salts (BDICs) were synthesised, and upon the addition of Lewis donor ligands, free BDI- anions and donor-solvated Cs+ cations were observed. Notably, the liberated BDI- anions exhibited an unprecedented dynamic cisoid-transoid exchange in solution.

Covalent Organic Framework-Supported Metallocene for Ethylene Polymerization

The loading of homogeneous catalysts with support can dramatically improve their performance in olefin polymerization. However, the challenge lies in the development of supported catalysts with well-defined pore structures and good compatibility to achieve high catalytic activity and product performance. Herein, we report the use of an emergent class of porous material-covalent organic framework material (COF) as a carrier to support metallocene catalyst-Cp2 ZrCl2 for ethylene polymerization. The COF-supported catalyst demonstrates a higher catalytic activity of 31.1×106  g mol-1  h-1 at 140 °C, compared with 11.2×106  g mol-1  h-1 for the homogenous one. The resulting polyethylene (PE) products possess higher weight-average molecular weight (Mw ) and narrower molecular weight distribution (Ð) after COF supporting, that is, Mw increases from 160 to 308 kDa and Ð drops from 3.3 to 2.2. The melting point (Tm ) is also increased by up to 5.2 °C. Moreover, the PE product possesses a characteristic filamentous microstructure and demonstrates an increased tensile strength from 19.0 to 30.7 MPa and elongation at break from 350 to 1400 % after catalyst loading. We believe that the use of COF carriers will facilitate the future development of supported catalysts for highly efficient olefin polymerization and high-performance polyolefins.

Dinuclear Group 4 Metal Complexes Bearing Anthracene-Bridged Bifunctional Amido-Ether Ligands: Remarkable Metal Effect and Cooperativity toward Ethylene/1-Octene Copolymerization

Two types of bifunctional amido-ether ligands (syn-L and anti-L) with the rigid anthracene skeleton were designed to support dinuclear group 4 metal complexes. All organic ligands and organometallic complexes (syn-M₂ and anti-M₂; M = Hf, Zr, and Ti) were fully characterized by ¹H and ¹³C NMR spectroscopies and elemental analyses. The anti-Hf₂ complex showed two confirmations at room temperature with C₂-symmetry or S₂-symmetry that can inter-exchange, as indicated by VT NMR, while only a C₂-symmetric isomer was observed for syn-Hf₂ complex at room temperature. However, for Zr and Ti analogues, both syn and anti complexes exhibited only one conformation at room temperature. The molecular structures of complexes syn-Hf₂, anti-Hf₂, and syn-Ti₂ in the solid state were further determined by single-crystal X-ray diffraction, revealing the distances between two metal centers in syn-M₂ from 7.138 Å (syn-Ti₂) to 7.321 Å (syn-Hf₂) but a much farther separation in anti-M₂ (8.807 Å in C₂-symmetric anti-Hf₂). The mononuclear complex (2-CH₃O-C₆H₄-N-C₁₄H₉)Zr(NMe₂)₃ (mono-Zr₁) was also prepared for control experiments. In the presence of alkyl aluminum (AlEt₃) as the alkylating agent and trityl borate ([Ph₃C][B(C₆F₅)₄]) as the co-catalyst, all metal complexes were tested for copolymerization of ethylene with 1-octene at high temperature (130 °C). The preliminary polymerization results revealed that the activity was highly dependent upon the nature of metal centers, and syn-Zr₂ showed the highest activity of 9600 kg(PE)·mol^-1 (Zr)·h^-1, which was about 17- and 2.2-fold higher than those of syn-Hf₂ and syn-Ti₂, respectively. Benefitting from both steric proximity and electronical interaction of two metal centers, syn-Zr₂ exhibited significant cooperativity in comparison to anti-Zr₂ and mono-Zr₁, with regard to activity and molecular weight and 1-octene incorporation of resultant copolymers.

Transition Metal-(μ-Cl)-Aluminum Bonding in α-Olefin and Diene Chemistry

Olefin and diene transformations, catalyzed by organoaluminum-activated metal complexes, are widely used in synthetic organic chemistry and form the basis of major petrochemical processes. However, the role of M−(μ-Cl)−Al bonding, being proven for certain >C=C< functionalization reactions, remains unclear and debated for essentially more important industrial processes such as oligomerization and polymerization of α-olefins and conjugated dienes. Numerous publications indirectly point at the significance of M−(μ-Cl)−Al bonding in Ziegler−Natta and related transformations, but only a few studies contain experimental or at least theoretical evidence of the involvement of M−(μ-Cl)−Al species into catalytic cycles. In the present review, we have compiled data on the formation of M−(μ-Cl)−Al complexes (M = Ti, Zr, V, Cr, Ni), their molecular structure, and reactivity towards olefins and dienes. The possible role of similar complexes in the functionalization, oligomerization and polymerization of α-olefins and dienes is discussed in the present review through the prism of the further development of Ziegler−Natta processes and beyond.

Enhancement of Ethylene and Ethylene/1-Hexene (Co)polymerization Activities by Titanium(IV) and Zirconium(IV) Complexes Bearing Constrained Hydroxyindanone-Imine Ligands

A new series of catalysts for ethylene and ethylene/1-hexene (co)polymerizations bearing constrained hydroxyindanone-imine ligands was developed for titanium(IV) and zirconium(IV) metals with variations of steric and electronic contributions on the ligands. X-ray crystal structures revealed significantly higher open space for the constrained titanium and zirconium complexes, compared to the conventional FI counterparts. Upon activation with MAO, significantly higher ethylene polymerization activities (up to 379.4 kg-PE/mmol-M h for Zr) and notably almost doubled 1-hexene content in the ethylene/1-hexene copolymerizations were observed as a result of the constrained five-membered ring backbone.

Late Transition Metal Catalysts with Chelating Amines for Olefin Polymerization

Polyolefins are the most consumed polymeric materials extensively used in our daily life and are usually generated by coordination polymerization in the polyolefin industry. Olefin polymerization catalysts containing transition metal–organic compound combinations are undoubtedly crucial for the development of the polyolefin industry. The nitrogen donor atom has attracted considerable interest and is widely used in combination with the transition metal for the fine-tuning of the chemical environment around the metal center. In addition to widely reported olefin polymerization catalysts with imine and amide donors (sp2 hybrid N), late transition metal catalysts with chelating amine donors (sp3 hybrid N) for olefin polymerization have never been reviewed. In this review paper, we focus on late transition metal (Ni, Pd, Fe, and Co) catalysts with chelating amines for olefin polymerization. A variety of late transition metal catalysts bearing different neutral amine donors are surveyed for olefin polymerization, including amine–imine, amine–pyridine, α-diamine, and [N, N, N] tridentate ligands with amine donors. The relationship between catalyst structure and catalytic performance is also encompassed. This review aims to promote the design of late transition metal catalysts with unique chelating amine donors for the development of high-performance polyolefin materials.

Effect of Borate Cocatalysts toward Activity and Comonomer Incorporation in Ethylene Copolymerization by Half-Titanocene Catalysts in Methylcyclohexane

Ethylene copolymerizations with 2-methyl-1-pentene, 1-dodecene (DD), vinylcyclohexane (VCH), [Me₂Si(C₅Me₄)(N ^t Bu)]TiCl₂ (1), Cp*TiMe₂(O-2,6- ⁱ Pr₂-4-RC₆H₂) [R = H (2), SiEt₃ (3)]-borate, and [A(H)]⁺[BAr₄]^- [Ar = C₆F₅; A(H)⁺ = N⁺(H)Me(n-C₁₈H₃₇)₂, N⁺(H)(CH₂CF₃)(n-C₁₈H₃₇)₂, HO⁺(n-C₁₄H₂₉)₂·O(n-C₁₄H₂₉)₂, HO⁺(n-C₁₆H₃₃)₂·O(n-C₁₆H₃₃)₂; Ar = C₁₀F₇, A(H)⁺ = HO⁺(n-C₁₄H₂₉)₂·O(n-C₁₄H₂₉)₂ (B5), N⁺(H)(CH₂CF₃)(n-C₁₈H₃₇)₂] catalyst systems conducted in methylcyclohexane (MCH) exhibited better comonomer incorporation than those conducted in toluene (in the presence of methylaluminoxane (MAO) or borate cocatalysts). The activity was affected by the borate cocatalyst and 1,3-B5 catalyst systems in MCH and showed the highest activity in the ethylene copolymerizations with VCH and DD.

Zirconium Complexes with Bulkier Amine Bis(phenolate) Ligands and Their Catalytic Properties for Ethylene (Co)polymerization

A series of new zirconium complexes bearing bulkier amine bis(phenolate) tetradentate ligands, Me₂NCH₂CH₂N{CH₂(2-O-3-R-5-^tBu-C₆H₂)}₂ZrCl₂ [R = CPhMe₂ (1); CMePh₂ (2); CPh₃ (3); Ph (4); 3,5-Me₂C₆H₃ (5); 3,5-^tBu₂C₆H₃ (6); 4-^tBuC₆H₄ (7)], were synthesized and characterized by ¹H nuclear magnetic resonance (NMR), ¹³C NMR, and elemental analyses. The molecular structures of complexes 1 and 3 were determined by single-crystal X-ray diffraction analysis. The X-ray crystallography analysis reveals that these complexes display a slightly distorted octahedral geometry around their metal centers. Upon activation with methylaluminoxane (MAO), dry-MAO, MAO/butylated hydroxytoluene (BHT), or AlⁱBu₃/CPh₃B(C₆F₅)₄, these zirconium complexes exhibit high catalytic activity for ethylene polymerization [up to 1.07 × 10⁷ g PE (mol Zr)^-1 h^-1] and ethylene/1-hexene copolymerization [up to 2.78 × 10⁷ g polymer (mol Zr)^-1 h^-1], affording (co)polymers with moderate to high molecular weights and good comonomer incorporations. The zirconium complexes with bulkier R groups show higher catalytic activities and longer lifetimes and produce polymers with higher molecular weights, while the zirconium complexes with aryls as R groups demonstrate relatively good comonomer incorporation ability for the copolymerization reactions. These catalytic systems also show moderate catalytic activities for the polymerization reactions of propylene, 1-hexene, and 1-decene. Upon activation with MAO, the zirconium complexes also show moderate catalytic activities for the copolymerization reaction of ethylene with 3-buten-1-ol (treated with 1 equiv of AlⁱBu₃), affording copolymers with the incorporation of 3-buten-1-ol up to 1.05%.

Chromium Complexes Supported by NNO-Tridentate Ligands: An Unprecedent Activity with the Low Requirement of MAO

The development of metal catalysts with high activity and thermal stability but low requirement of MAO as cocatalyst is highly desired for polyolefin industrial application. In this contribution, a series...

Novel approach for the synthesis of chiral organometallic complexes – first series of lithium 2-amino-indenide ligands bearing pendant donor groups and a unique helical bent-zirconocene

Direct metallation of chiral 2-amino-indenyl ligands leads to a lithiated species linked in infinite chains and a unique helical bent zirconocene.

Amido-trihydroquinoline ligated rare-earth metal complexes for polymerization of isoprene

In combination with a borate, the amido-trihydroquinoline ligated rare-earth metal complexes (Ln = Y, Lu) showed moderate catalytic activities for isoprene polymerization to generate 1,4-enriched polyisoprenes.

Copolymerization of Ethylene with Selected Vinyl Monomers Catalyzed by Group 4 Metal and Vanadium Complexes with Multidentate Ligands: A Short Review

This paper gives a short overview of homogeneous post-metallocene catalysts based on group 4 metal and vanadium complexes bearing multidentate ligands. It summarizes the catalytic behavior of those catalysts in copolymerization of ethylene with 1-olefins, with styrenic monomers and with α,ω-alkenols. The review is focused on finding correlations between the structure of a complex, its catalyst activity and comonomer incorporation ability, as well as the microstructure of the copolymer chains.

Naturally Occurring Oxazole Structural Units as Ligands of Vanadium Catalysts for Ethylene-Norbornene (Co)polymerization

1,3-Oxazole and 4,5-dihydro-1,3-oxazole are common structural motifs in naturally occurring peptides. A series of vanadium complexes were synthesized using VCl3(THF)3 and methyl substituted (4,5-dihydro-1,3-oxazol-2-yl)-1,3-oxazoles as ligands and analyzed using NMR and MS methods. The complexes were found to be active catalysts both in ethylene polymerization and ethylene-norbornene copolymerization. The position of methyl substituent in the ligand has considerable impact on the performance of (co)polymerization reaction, as well as on the microstructure, and thus physical properties of the obtained copolymers.

Highly efficient terpolymerizations of ethylene/propylene/ENB with a half-titanocene catalytic system

Highly efficient terpolymerization of ethylene, propylene and 5-ethylidene-2-norbornene using a half-titanocene containing iminoimidazolidine with methylaluminoxane/Al(iBu)3/2,6-ditertbutyl-4-methyl-phenol was achieved.

Asymmetric bis-salicylaldiminato binuclear titanium complexes for ethylene polymerization and copolymerization

Asymmetric binuclear Ti complexes were synthesized, which exhibited excellent activity for ethylene homopolymerization and copolymerization with 1-hexene or norbornene and high comonomer insertion efficiency under MMAO activation.

Achieving polydispersive HDPE by N,N,N-Co precatalysts appended with N-2,4-bis(di(4-methoxyphenyl)methyl)-6-methylphenyl

A family of unsymmetrical 2-(2,4-bis(di(4-methoxyphenyl)methyl)-6-MeC₆H₂N)-6-(1-(arylimino)ethyl)pyridine-cobalt dichloride complexes has been synthesized and characterized by NMR spectroscopy, FT-IR spectroscopy and elemental analysis as well as single crystal X-ray diffraction for Co2 and Co4. Activated with either MAO or MMAO, all the cobalt precatalysts displayed high activities toward ethylene polymerization and produced highly linear polyethylenes with high molecular weights as well as wide polydispersities; for example, the performance using Co1/MAO at 50 °C reached 9.17 × 10⁶ g PE (mol of Co)⁻¹ h⁻¹ with the production polyethylene of molecular weight as high as M_w = 3.14 × 10⁵ g mol⁻¹, T_m = 134.3 °C besides its wide polydispersity of M_w/M_n of 54.6. Besides the terminal vinyl group of the resultant polyethylenes, it is rare for a late-transition metal catalyst to achieve highly linear polyethylenes with not only wide polydispersity but also high molecular weights, being similar to high-density polyethylenes produced using Phillips catalyst.

Introducing a practical application of N,N,N-Co precatalysts for highly linear polyethylenes with wide polydispersity and high molecular weights, targeting HDPE using Phillips catalyst.