Highly efficient H2/CO2 separation via an ultrathin metal-organic framework membrane

Flexible Polyacrylonitrile-Supported MOF-on-COF Composite Membrane for Hydrogen Purification

Hydrogen (H2) is a clean and efficient energy source that has garnered global technological development to enhance its production. However, effective purification is necessary to remove impurities from hydrogen products. H2 purification membranes need to exhibit both high H2 permeance and sufficient H2 selectivity. Herein, this study presents an in situ growth method to prepare a composite metal-organic framework (MOF)-on- covalent organic framework (COF) membrane for hydrogen purification, consisting of a polyacrylonitrile (PAN) substrate, a sulfonated triphenylphosphine acid (TpPa-SO3H) gutter layer, and a zeolitic imidazolate framework-8 (ZIF-8) selective layer. The TpPa-SO3H layer is prepared on the PAN substrate via an in situ growth method and used to anchor the metal precursors of ZIF-8 to form a continuous and dense ZIF-8 layer on its surface. The resulting [TpPa-SO3H]-[ZIF-8]/PAN membrane achieves a hydrogen permeance of 1429.4 GPU and an H2/N2 selectivity of 22.9. These results highlight the potential of composite membranes in advancing hydrogen separation technology and provide a promising approach for efficient hydrogen purification.

High-performance H2/CO2 separation from 4-nm-thick oriented Zn2(benzimidazole)4 films

High-performance membrane-based H2/CO2 separation offers a promising way to reduce the energy costs of precombustion capture. Current membranes, often made from two-dimensional laminates like metal-organic frameworks, have limitations due to complex fabrication methods requiring high temperatures, organic solvents, and long synthesis time. These processes often result in poor H2/CO2 selectivity under pressurized conditions due to defective transport pathways. Here, we introduce a simple, eco-friendly synthesis of ultrathin, intergrown Zn2(benzimidazole)4 films, as thin as 4 nm. These films are prepared at room temperature using water as the solvent, with a synthesis time of just 10 minutes. By using ultradilute precursor solutions, nucleation is delayed, promoting rapid in-plane growth on a smooth graphene substrate and eliminating defects. These membranes exhibit excellent H2 permselectivity under pressurized conditions. The combination of rapid, green synthesis and high-performance separation makes these membranes highly attractive for precombustion applications.

Wrinkled metal-organic framework thin films with tunable Turing patterns for pliable integration

Flexible integration spurs diverse applications in metal-organic frameworks (MOFs). However, current configurations suffer from the trade-off between MOF loadings and mechanical compliance. We report a wrinkled configuration of MOF thin films. We established an interfacial synthesis confined and controlled by a polymer topcoat and achieved multiple Turing motifs in the wrinkled thin films. These films have complete MOF surface coverage and exhibit strain tolerance up to 53.2%. The enhanced mechanical properties allow film transfer onto various substrates. We obtained membranes with large H2/CO2 selectivity (41.2) and high H2 permeance (8.46 × 103 gas permeation units), showcasing negligible defects after transfer. We also achieved soft humidity sensors on delicate electrodes by avoiding exposure to harsh MOF synthesis conditions. These results highlight the potential of wrinkled MOF thin films for plug-and-play integration.

Micro and Nanoporous Membrane Platforms for Carbon Neutrality: Membrane Gas Separation Prospects

Recently, carbon neutrality has been promoted as a potentially practical solution to global CO2 emissions and increasing energy-consumption challenges. Many attempts have been made to remove CO2 from the environment to address climate change and rising sea levels owing to anthropogenic CO2 emissions. Herein, membrane technology is proposed as a suitable solution for carbon neutrality. This review aims to comprehensively evaluate the currently available scientific research on membranes for carbon capture, focusing on innovative microporous material membranes used for CO2 separation and considering their material, chemical, and physical characteristics and permeability factors. Membranes from such materials comprise metal-organic frameworks, zeolites, silica, porous organic frameworks, and microporous polymers. The critical obstacles related to membrane design, growth, and CO2 capture and usage processes are summarized to establish novel membranes and strategies and accelerate their scaleup.

Non-CO2 greenhouse gas separation using advanced porous materials

Global warming has become a growing concern over decades, prompting numerous research endeavours to reduce the carbon dioxide (CO2) emission, the major greenhouse gas (GHG). However, the contribution of other non-CO2 GHGs including methane (CH4), nitrous oxide (N2O), fluorocarbons, perfluorinated gases, etc. should not be overlooked, due to their high global warming potential and environmental hazards. In order to reduce the emission of non-CO2 GHGs, advanced separation technologies with high efficiency and low energy consumption such as adsorptive separation or membrane separation are highly desirable. Advanced porous materials (APMs) including metal-organic frameworks (MOFs), covalent organic frameworks (COFs), hydrogen-bonded organic frameworks (HOFs), porous organic polymers (POPs), etc. have been developed to boost the adsorptive and membrane separation, due to their tunable pore structure and surface functionality. This review summarizes the progress of APM adsorbents and membranes for non-CO2 GHG separation. The material design and fabrication strategies, along with the molecular-level separation mechanisms are discussed. Besides, the state-of-the-art separation performance and challenges of various APM materials towards each type of non-CO2 GHG are analyzed, offering insightful guidance for future research. Moreover, practical industrial challenges and opportunities from the aspect of engineering are also discussed, to facilitate the industrial implementation of APMs for non-CO2 GHG separation.

Advances in two-dimensional materials for energy-efficient and molecular precise membranes for biohydrogen production

Waste management has become an ever-increasing global issue due to population growth and rapid globalisation. For similar reasons, the greenhouse effect caused by fossil fuel combustion, is leading to chronic climate change issues. A novel approach, the waste-to-hydrogen process, is introduced to address the concern of waste generation and climate change with an additional merit of production of a renewable, higher energy density than fossil fuels and sustainable transportation fuel, hydrogen (H2) gas. In the downstream H2 purifying process, membrane separation is one of the appealing options for the waste-to-hydrogen process given its low energy consumption and low operational cost. However, commercial polymeric membranes have hindered membrane separation process due to their low separation performance. By introducing novel two-dimensional materials as substitutes, the limitation of purifying using conventional membranes can potentially be solved. Herein, this article provides a comprehensive review of two-dimensional materials as alternatives to membrane technology for the gas separation of H2 in waste-to-hydrogen downstream process. Moreover, this review article elaborates and provides some perspectives on the challenges and future potential of the waste-to-hydrogen process and the use of two-dimensional materials in membrane technology.

Advances in metal-organic framework-based membranes

Membrane-based separations have garnered considerable attention owing to their high energy efficiency, low capital cost, small carbon footprint, and continuous operation mode. As a class of highly porous crystalline materials with well-defined pore systems and rich chemical functionalities, metal-organic frameworks (MOFs) have demonstrated great potential as promising membrane materials over the past few years. Different types of MOF-based membranes, including polycrystalline membranes, mixed matrix membranes (MMMs), and nanosheet-based membranes, have been developed for diversified applications with remarkable separation performances. In this comprehensive review, we first discuss the general classification of membranes and outline the historical development of MOF-based membranes. Subsequently, particular attention is devoted to design strategies for MOF-based membranes, along with detailed discussions on the latest advances on these membranes for various gas and liquid separation processes. Finally, challenges and future opportunities for the industrial implementation of these membranes are identified and outlined with the intent of providing insightful guidance on the design and fabrication of high-performance membranes in the future.

Ultrathin 2D Eu3+@Zn-MOF Nanosheets: A Functional Nanoplatform for Highly Selective, Sensitive, and Visualized Detection of Organochlorine Pesticides in a Water Environment

Facile and rapid detection of residual organic pesticides on the fruits and vegetables has recently drawn increased attention in the food safety field. Herein, a surfactant-assisted solvothermal route with subsequent post-modification was designed for the preparation of Eu³⁺-functionated Zn-BDC ultrathin nanosheets (labeled as Eu³⁺@Zn-MOF-NS, BDC: 1,4-benzenedicarboxylate) with the thickness of 5 nm. The as-obtained Eu³⁺@Zn-MOF-NS could be homogeneously dispersed in aqueous systems to form a highly-stable collosol. Under the UV excitation of 325 nm, the as-obtained Eu³⁺@Zn-MOF-NS displayed red photoluminescence emission of Eu³⁺ ions, which could be notably quenched by an organochlorine pesticide, 2,6-dichloro-4-nitroaniline (DCNA), without interferences from ions, organic small molecules, and other pesticides. The detection limit and K_sv were 0.17 μM (35 ppb) and 3.2 × 10⁵ M^-1 in the water system, respectively. Moreover, the present 2D Eu³⁺@Zn-MOF sensor was also employed for the detection of DCNA in Chaohu Lake water and tap water and in apple, cabbage, and pakchoi samples with the relative standard deviation (RSD) ranging from 4.74 to 9.77%. Further investigations revealed that the competitive absorption between DCNA and the as-obtained Eu³⁺@Zn-MOF-NS resulted in the fluorescence quenching of the probe.

Optimization of a MOF Blended with Modified Polyimide Membrane for High-Performance Gas Separation

The preparation, characterization and gas separation properties of mixed matrix membranes (MMMs) were obtained from polyimide capped with ionic liquid and blended with metal-organic frameworks (MOFs). The synthesized MOF was amine functionalized to produce UiO-66-NH₂, and its amino group has a higher affinity for CO₂. Mixed matrix membranes exhibited good membrane forming ability, heat resistance and mechanical properties. The polyimide membrane exclusively capped by ionic liquid exhibited good permselectivity of 74.1 for CO₂/CH₄, which was 6.2 times that of the pure polyimide membrane. It is worth noting that MMM blended with UiO-66-NH₂ demonstrated the highest ideal selectivity for CO₂/CH₄ (95.1) with a CO₂ permeability of 7.61 Barrer, which is close to the 2008 Robeson upper bound. The addition of UiO-66-NH₂ and ionic liquid enhanced the permselectivity of MMMs, which may be one of the promising technologies for high performance CO₂/CH₄ gas separation.

Polyvinylpyrrolidone-assisted synthesis of highly water-stable cadmium-based metal-organic framework nanosheets for the detection of metronidazole

Recently, much effort has been dedicated to ultra-thin two-dimensional metal–organic framework (2D MOF) nanosheets due to their outstanding properties, such as ultra-thin morphology, large specific surface area, abundant modifiable active sites, etc. However, the preparation of high-quality 2D MOF nanosheets in good yields still remains a huge challenge. Herein, we report 2D cadmium-based metal–organic framework (Cd-MOF) nanosheets prepared in a one-pot polyvinylpyrrolidone (PVP)-assisted synthesis method with high yield. The Cd-MOF nanosheets were characterized with good stability and dispersion in aqueous systems, and were highly selective and sensitive to the antibiotic metronidazole (MNZ) with low limit of detection (LOD: 0.10 μM), thus providing a new and promising fluorescent sensor for rapid detection of MNZ in aqueous solution.

Except PVP was added for Cd-MOF nanosheets, the preparation process of bulk and Cd-MOF nanosheets was similar.

Organic molecular sieve membranes for chemical separations

Molecular separations that enable selective transport of target molecules from gas and liquid molecular mixtures, such as CO2 capture, olefin/paraffin separations, and organic solvent nanofiltration, represent the most energy sensitive and significant demands. Membranes are favored for molecular separations owing to the advantages of energy efficiency, simplicity, scalability, and small environmental footprint. A number of emerging microporous organic materials have displayed great potential as building blocks of molecular separation membranes, which not only integrate the rigid, engineered pore structures and desirable stability of inorganic molecular sieve membranes, but also exhibit a high degree of freedom to create chemically rich combinations/sequences. To gain a deep insight into the intrinsic connections and characteristics of these microporous organic material-based membranes, in this review, for the first time, we propose the concept of organic molecular sieve membranes (OMSMs) with a focus on the precise construction of membrane structures and efficient intensification of membrane processes. The platform chemistries, designing principles, and assembly methods for the precise construction of OMSMs are elaborated. Conventional mass transport mechanisms are analyzed based on the interactions between OMSMs and penetrate(s). Particularly, the 'STEM' guidelines of OMSMs are highlighted to guide the precise construction of OMSM structures and efficient intensification of OMSM processes. Emerging mass transport mechanisms are elucidated inspired by the phenomena and principles of the mass transport processes in the biological realm. The representative applications of OMSMs in gas and liquid molecular mixture separations are highlighted. The major challenges and brief perspectives for the fundamental science and practical applications of OMSMs are tentatively identified.

Metal-Organic Framework Membranes and Membrane Reactors: Versatile Separations and Intensified Processes

Metal-organic frameworks are an emerging and fascinating category of porous solids that can be self-assembled with metal-based cations linked by organic molecules. The unique features of MOFs in porosity (or surface areas), together with their diversity for chemical components and architectures, make MOFs attractive candidates in many applications. MOF membranes represent a long-term endeavor to convert MOF crystals in the lab to potentially industry-available commodities, which, as a promising alternative to distillation, provide a bright future for energy-efficient separation technologies closely related with chemicals, the environment, and energy. The membrane reactor shows a typical intensified process strategy by combining the catalytic reaction with the membrane separation in one unit. This review highlights the recent process of MOF-based membranes and the importance of MOF-based membrane reactors in relative intensified chemical processes.

Ultrathin permselective membranes: the latent way for efficient gas separation

Membrane gas separation has attracted the attention of chemical engineers for the selective separation of gases. Among the different types of membranes used, ultrathin membranes are recognized to break the trade-off between selectivity and permeance to provide ultimate separation. Such success has been associated with the ultrathin nature of the selective layer as well as their defect-free structure. These membrane features can be obtained from specific membrane preparation procedures used, in which the intrinsic properties of different nanostructured materials (e.g., polymers, zeolites, covalent-organic frameworks, metal-organic frameworks, and graphene and its derivatives) also play a crucial role. It is likely that such a concept of membranes will be explored in the coming years. Therefore, the goal of this review study is to give the latest insights into the use of ultrathin selective barriers, highlighting and describing the primary membrane preparation protocols applied, such as atomic layer deposition, in situ crystal formation, interfacial polymerization, Langmuir-Blodgett technique, facile filtration process, and gutter layer formation, to mention just a few. For this, the most recent approaches are addressed, with particular emphasis on the most relevant results in separating gas molecules. A brief overview of the fundamentals for the application of the techniques is given. Finally, by reviewing the ongoing development works, the concluding remarks and future trends are also provided.

Synthesis of nanoparticles of zeolitic imidazolate framework ZIF-94 using inorganic deprotonators

A novel synthesis process of ZIF-94 (also known as SIM-1) is developed for particle size tuning, using either NaOH or NH₄OH as a deprotonator.

2D Nanosheets and Their Composite Membranes for Water, Gas, and Ion Separation

Two-dimensional nanosheets have shown great potential for separation applications because of their exceptional molecular transport properties. Nanosheet materials such as graphene oxides, metal-organic frameworks, and covalent organic frameworks display unique, precise, and fast molecular transport through nanopores and/or nanochannels. However, the dimensional instability of nanosheets in harsh environments diminishes the membrane performance and hinders their long-term operation in various applications such as gas separation, water desalination, and ion separation. Recent progress in nanosheet membranes has included modification by crosslinking and functionalization that has improved the stability of the membranes, their separation functionality, and the scalability of membrane formation while the membranes' excellent molecular transport properties are retained. These improvements have enhanced the potential of nanosheet membranes in practical applications such as separation processes.

Computational Screening of Metal⁻Organic Framework Membranes for the Separation of 15 Gas Mixtures

The Monte Carlo and molecular dynamics simulations are employed to screen the separation performance of 6013 computation-ready, experimental metal⁻organic framework membranes (CoRE-MOFMs) for 15 binary gas mixtures. After the univariate analysis, principal component analysis is used to reduce 44 performance metrics of 15 mixtures to a 10-dimension set. Then, four machine learning algorithms (decision tree, random forest, support vector machine, and back propagation neural network) are combined with k times repeated k-fold cross-validation to predict and analyze the relationships between six structural feature descriptors and 10 principal components. Based on the linear correlation value R and the root mean square error predicted by the machine learning algorithm, the random forest algorithm is the most suitable for the prediction of the separation performance of CoRE-MOFMs. One descriptor, pore limiting diameter, possesses the highest weight importance for each principal component index. Finally, the 30 best CoRE-MOFMs for each binary gas mixture are screened out. The high-throughput computational screening and the microanalysis of high-dimensional performance metrics can provide guidance for experimental research through the relationships between the multi-structure variables and multi-performance variables.

Ultrathin metal/covalent-organic framework membranes towards ultimate separation

Metal/covalent-organic framework (MOF/COF) membranes have attracted increasing research interest and have been considered as state-of-the-art platforms applied in various environment- and energy-related separation/transportation processes. To break the trade-off between permeability and selectivity to achieve ultimate separation, recent studies have been oriented towards how to design and exploit ultrathin MOF/COF membranes (i.e. sub-1 μm-thick). Given great advances made in the past five years, it is valuable to timely and systematically summarize the recent development and shed light on the future trend in this multidisciplinary field. In this review, we first present the advanced strategies in fabricating ultrathin defect-free MOF/COF membranes such as in situ growth, contra-diffusion method, layer-by-layer (LBL) assembly, metal-based precursor as the pre-functionalized layer, interface-assisted strategy, and laminated assembly of MOF/COF nanosheets. Then, the recent progress in some emerging applications of ultrathin MOF/COF membranes beyond gas separation is highlighted, including water treatment and seawater desalination, organic solvent nanofiltration, and energy-related separation/transportation (i.e. lithium ion separation and proton conductivity). Finally, some unsolved scientific and technical challenges associated with future perspectives in this field are discussed, inspiring the development of next-generation separation membranes.

Effects of Protonation, Hydroxylamination, and Hydrazination of g-C₃N₄ on the Performance of Matrimid®/g-C₃N₄ Membranes

One of the challenges to continue improving polymeric membranes properties involves the development of novel chemically modified fillers, such as nitrogen-rich 2-D nanomaterials. Graphitic carbon nitride (g-C₃N₄) has attracted significant interest as a new class of these fillers. Protonation is known to afford it desirable functionalities to form unique architectures for various applications. In the work presented herein, doping of Matrimid^® with protonated g-C₃N₄ to yield Matrimid^®/g-C₃N₄ mixed matrix membranes was found to improve gas separation by enhancing the selectivity for CO₂/CH₄ by up to 36.9% at 0.5 wt % filler doping. With a view to further enhancing the contribution of g-C₃N₄ to the performance of the composite membrane, oxygen plasma and hydrazine monohydrate treatments were also assayed as alternatives to protonation. Hydroxylamination by oxygen plasma treatment increased the selectivity for CO₂/CH₄ by up to 52.2% (at 2 wt % doping) and that for O₂/N₂ by up to 26.3% (at 0.5 wt % doping). Hydrazination led to lower enhancements in CO₂/CH₄ separation, by up to 11.4%. This study suggests that chemically-modified g-C₃N₄ may hold promise as an additive for modifying the surface of Matrimid^® and other membranes.