The treatment of electroplating wastewater using an integrated approach of interior microelectrolysis and Fenton combined with recycle ferrite

Degradation of thiocyanate by Fe/Cu/C microelectrolysis: Role of pre-magnetization and enhancement mechanism

Thiocyanate (SCN-), a non-volatile inorganic pollutant, is commonly found in various types of industrial wastewater, which is resistant to hydrolysis and has the potential to be toxic to organisms. Premagnetized iron-copper-carbon ternary micro-electrolytic filler (pre-Fe/Cu/C) was prepared to degrade SCN-. Pre-Fe/Cu/C exhibited the most significant enhancement effect on SCN- removal when magnetized for 5 min with an intensity of 100 mT, and the SCN- removal rate was the highest at an initial pH of 3.0 and an aeration rate of 1.6 L/min. The electrochemical corrosion and electron transfer in the pre-Fe/Cu/C system were confirmed through SEM, XPS, FTIR, XRD, and electrochemical tests. This resulted in the formation of more corrosion products and multiple cycles of Fe2+/Fe3+ and Cu0/Cu+/Cu2+. Additionally, density functional theory (DFT) calculations and electron paramagnetic resonance (EPR) were utilized to illustrate the oxygen adsorption properties of the materials and the participation of reactive oxygen species (1O2, ·O2-, and ·OH) in SCN- removal. The degradation products of SCN- were identified as SO42-, HCO3-, NH4+, and N2. This study introduced the use of permanent magnets for the first time to enhance Fe/Cu/C ternary micro-electrolytic fillers, offering a cost-effective, versatile, and stable approach that effectively effectively enhanced the degradation of SCN-.

Approaches for electroplating sludge treatment and disposal technology: Reduction, pretreatment and reuse

Electroplating sludge (ES) has become an obstacle to the sustainable development of the electroplating industry. Electroplating sludge has a large storage capacity, with a high concentration of soluble pollutants (heavy metals), which has great potential to harm the local ecosystems and human health. Although much research has been done in this area, there seems to be no mature and stable solution. Therefore, the latest technologies for the reduction, pretreatment and reuse of electroplating sludge are emphatically introduced based on the analysis of the characteristics of electroplating sludge and its impact on the ecological environment. The factors hindering the treatment and disposal of electroplating sludge are pointed out, and reasonable and feasible suggestions to solve this problem are proposed. The solidification and removal mechanism of heavy metals in electroplating sludge is emphatically analyzed. The physicochemical and separation processes of heavy metals, as well as thermal treatment technique are discussed. Finally, it is proposed to establish a database of the physicochemical properties and elemental content of electroplating sludge to achieve its systematic treatment and digestion. We hope that this paper can help solve the problem of electroplating sludge and promote the sustainable development of the electroplating industry.

Performance Optimization and Toxicity Effects of the Electrochemical Oxidation of Octogen

Octogen (HMX) is widely used as a high explosive and constituent in plastic explosives, nuclear devices, and rocket fuel. The direct discharge of wastewater generated during HMX production threatens the environment. In this study, we used the electrochemical oxidation (EO) method with a PbO2-based anode to treat HMX wastewater and investigated its degradation performance, mechanism, and toxicity evolution under different conditions. The results showed that HMX treated by EO could achieve a removal efficiency of 81.2% within 180 min at a current density of 70 mA/cm2, Na2SO4 concentration of 0.25 mol/L, interelectrode distance of 1.0 cm, and pH of 5.0. The degradation followed pseudo-first-order kinetics (R2 > 0.93). The degradation pathways of HMX in the EO system have been proposed, including cathode reduction and indirect oxidation by •OH radicals. The molecular toxicity level (expressed as the transcriptional effect level index) of HMX wastewater first increased to 1.81 and then decreased to a non-toxic level during the degradation process. Protein and oxidative stress were the dominant stress categories, possibly because of the intermediates that evolved during HMX degradation. This study provides new insights into the electrochemical degradation mechanisms and molecular-level toxicity evolution during HMX degradation. It also serves as initial evidence for the potential of the EO-enabled method as an alternative for explosive wastewater treatment with high removal performance, low cost, and low environmental impact.

Cu-coupled Fe/Fe3C covered with thin carbon as stable win-win catalysts to boost electro-Fenton reaction for brewing leachate treatment

The electro-Fenton oxidation is one of the powerful approaches for achieving the complete mineralization of organic pollutants in water. The key dilemma for efficient industrial application of electro-Fenton oxidation is the complicated post-processing of iron sludge, and the cost and risk associated with H₂O₂ transportation and storage. Herein, Cu-coupled Fe/Fe₃C covered with carbon layer on carbon felt (Cu-Fe/Fe₃C@C), engineered by a hydrothermal reaction followed by the consequent thermal-treatment in N₂ atmosphere, as a self-supported integrated cathode were used for an onsite oxygen reduction reaction and a Fenton oxidation reaction. Experimental evidences demonstrate that, at the operating potential of -1.1 V, Fe₃C can selectively catalyze O₂ into H₂O₂ by 2e reduction pathways with assistance of metal Cu. Meanwhile, metal Fe and Cu incorporated into Cu-Fe/Fe₃C@C simultaneously motivate the onsite Fenton oxidation arose by H₂O₂. Such a win-win catalyst presented high activity in the electro-Fenton process. In acidic environment, the efficient mineralization rate of methylene blue, nitrobenzene, phenol, and bisphenol A can reach more than 70% in 60 min, as well as the excellent stability and durability due to the protection of graphited carbon layer. Compared with tradition electrochemical degrade system, the prepared Cu-Fe/Fe₃C@C electrode as cathode for practical refractory brewing leachate treatment reveal more efficient decolorization and mineralization, saving 14.3% of electricity.