Application of surfactants as anticorrosive materials: A comprehensive review

Gemini cationic surfactant of 1, 3-bis (dodecyl dimethyl ammonium chloride) propane as a novel excellent inhibitor for the corrosion of cold rolled steel in HCl solution

Gemini surfactants have become the research focus of novel excellent inhibitors because of their special structure (two amphiphilic moieties covalently connected at head group by a spacer) and excellent surface properties. It is proved by theoretical calculations that 1, 3-bis (dodecyl dimethyl ammonium chloride) propane (BDDACP) molecules can perform electron transfer with Fe (110). And it has a small fraction free volume, thus greatly reducing the diffusion and migration degree of corrosive particles. The potentiodynamic polarization curve showed that coefficients of cathodic and anodic reaction less than 1 and polarization resistance increased to 1602.9 Ω cm-2 after added BDDACP, confirming that BDDACP significantly inhibited the corrosion reaction by occupying the active site. The electrochemical impedance spectrum of imperfect semi-circle shows that the system resistance increases and double layer capacitance after added BDDACP. Weight loss tests also confirmed that BDDACP forms protective film by occupying the active sites on steel surface, and the maximum inhibition efficiency is 92 %. Comparison of the microscopic morphology showed that steel surface roughness was significantly reduced after added BDDACP. The results of time-of-flight secondary ion mass spectrometry show that steel surface contains some elements from BDDACP, which confirms the adsorption of BDDACP on steel surface.

Didecyldimethylammonium chloride-induced lung fibrosis may be associated with phospholipidosis

In the current study, we dosed Didecyldimethylammonium chloride (DDAC) in mice by pharyngeal aspiration for 28 days or 90 days (weekly) and tried to elucidate the relationship between lamellar body formation and the lesions. When exposed for 28 days (0, 5, 10, 50, and 100 μg/head), all the mice in the 50 and 100 μg/head groups died since Day 2 after the third dosing (Day 16 after the first dosing). Edema, necrosis of bronchiolar and alveolar epithelium, and fibrinous exudate were observed in the lungs of all the dead mice, and chronic inflammatory lesions were observed in the lung tissues of alive mice. When dosed with DDAC of 0, 1, 4, and 8 μg/head for 13 weeks, the total number of pulmonary cells and the pulmonary levels of pro- and anti-inflammatory cytokines significantly increased, and chronic inflammatory lesions were detected with the production of collagen, collagen fibers, and lamellar body-like structures. Swelling of the nuclear envelope and nucleoplasmic components and generation of lipid droplets were also notably observed in the lung tissues of DDAC (8 μg/head)-treated mice. Furthermore, transcriptomic analysis performed using human bronchial epithelial cells showed that DDAC affected the expression of DNA damage, ER stress, lipid metabolism, and transcription regulation-related genes at 6 h after treatment, as it did 24 h treatment and that early growth response factor 1 gene was added to a list of the most up-regulated genes. Meanwhile, cytokines that are associated with the pathology of chronic lung diseases (IL-11, IL-24, and TGF-β) were slightly increased in the lung of DDAC-treated mice, and only the pulmonary level of CCL-2, but not CXCL-1 and CCL-3, increased in both sexes of mice. More importantly, the GM-CSF level increased dose-dependently in the lungs of both sexes of mice exposed to DDAC. Considering that the wound-healing process can take several weeks to complete, we suggest that DDAC-induced pulmonary fibrosis may be attributable to disruption of the wound-healing process due to continuous exposure to DDAC. We also hypothesize that the formation of lamellar bodies may be attributable to lysosomal accumulation of phospholipids separated from the destroyed lung tissue membrane.

Experimental and computational studies of cationic Gemini surfactants as corrosion inhibitors for carbon steel in 15% HCl

In the process of oil and gas exploration, the corrosion of carbon steel pipes results in substantial economic losses, numerous casualties, environmental contamination, and resource waste. The advancement of highly efficient and stable corrosion inhibitors holds significant importance for protecting carbon steel from corrosion during oil and gas exploitation. In this study, two new cationic Gemini surfactants (2CncoesT, where n = 12, 14) were synthesized through a straightforward two-step reaction. Weight-loss tests demonstrated that the inhibition efficiency (ηw%) increases with the increase in temperature. Specifically, the maximum ηw% values for 2C12coesT and 2C14coesT were 98.0% and 98.3% respectively at 85 °C. The adsorption of these surfactants conformed to the Langmuir adsorption isotherm. Electrochemical measurements suggested that the two surfactants functioned as mixed-type inhibitors. The findings obtained from scanning electron microscopy (SEM) were consistent with the experimental outcomes that 2C12coesT and 2C14coesT are efficient corrosion inhibitors for the metal in an acidic environment. The quantum chemical investigation and molecular dynamics simulation (MD) further substantiated the experimental results and offered insights for a deeper comprehension of the inhibition mechanism of Gemini surfactants.

Mechanism and strategy of self-assembly of quaternary ammonium surfactant molecules to regulate pesticide droplet impact and wetting of hydrophobic surfaces

BACKGROUND

Surfactants regulate the interaction between pesticide droplets and the surfaces of plants on which they are sprayed. The influence of the key structural functional groups of surfactants on the interaction between pesticide droplets and hydrophobic pear leaves has not been explored. The behavior of Imidacloprid (Imid) droplets regulated by cationic quaternary ammonium surfactants with different structures on hydrophobic pear leaves and their bouncing dynamics were studied.

RESULTS

The properties of pesticide droplets regulated by rosin-based bicationic quaternary ammonium salt and ethylene (dodecyl polyoxyethylene/tetradecyl polyoxyethylene) chloride/ammonium bromide were well matched with those of pear leaves with a waxy layer. This structure was closely related to the double-chain structure corresponding to that of double N-head groups in quaternary ammonium surfactants. Quaternary ammonium surfactants regulate the wetting of droplets by forming semi-micellar structures near the three-phase contact line, which drives the droplets to wet and spread on the leaf. The quaternary ammonium surfactant containing the double N-head structure enabled strong wetting and adhesion of pesticide droplets on the hydrophobic surface. The key structural functional groups of different quaternary ammonium surfactants directionally modified the impact kinetics of Imid droplets on the leaf surfaces and their changing trend.

CONCLUSION

The double N-head structure played a key role in the molecular structure of quaternary ammonium surfactants, and the hyperbranched ethylene oxide (EO) chain played a small role in the molecular structure. These results clearly indicate how the structure of key functional groups of quaternary ammonium surfactants regulated the interface adhesion of pesticide droplets on the leaf surfaces and explain the microscopic mechanism of their interaction. © 2024 Society of Chemical Industry.

Kinetic and Thermodynamic Aspects of the Degradation of Ferritic Steels Immersed in Solar Salt

The study and improvement of the corrosion resistance of materials used in concentrated solar power plants is a permanent field of research. This involves determining their chemical stability when in contact with heat transfer fluids, such as molten nitrate salts. Various studies indicate an improvement in the corrosion resistance of iron-based alloys with the incorporation of elements that show high reactivity and solubility in molten nitrate salts, such as Cr and Mo. This study analyzes the kinetic and thermodynamic aspects of the beginning of the corrosion process of ferritic steels immersed in Solar Salt at 400, 500, and 600 °C. The analysis of the kinetic data using the Arrhenius equation and the Transition State Theory shows that an increase in the Cr/Mo ratio reduces the activation energy, the standard formation enthalpy, and the standard formation entropy. This indicates that its incorporation favors the degradation of steel; however, the results show a reduction in the corrosion rate. This effect is possible due to a synergistic effect by the formation of insoluble Fe-oxide layers that favor the formation of a Cr oxide layer at the Fe-oxide-metal interface, which limits the subsequent oxidation of Fe.

Corrosion Inhibition of Carbon Steel in Neutral Chloride Solutions Using Salts of Primary Bile Acids

Due to growing environmental concerns and regulatory pressures, the demand for environmentally friendly corrosion inhibitors has increased. Biosurfactants are biodegradable and have a low toxicity. However, very few studies have reported on their potential use as corrosion inhibitors. The present study reports the novel application of two bile salts (sodium cholate NaC and sodium chenodeoxycholate NaCDC) as environmentally friendly corrosion inhibitors for carbon steel in a neutral 20 mM NaCl solution. The results of potentiodynamic polarization and electrochemical impedance measurements showed that when added at a concentration of 5 mM, the corrosion inhibition efficiencies of NaC and NaCDC were about 60% and 85%, respectively. The poor inhibitory character of NaC was confirmed by XPS analysis, revealing the formation of oxidative corrosion products on the steel surface. For the steel sample immersed in the solution containing NaCDC, the XPS measurements showed clear evidence of the presence of an organic layer and a passive oxide film on the steel surface. While the steroidal skeleton of NaC is characterized by marked biplanarity (considering its hydrophobic and hydrophilic faces), NaCDC features a steroidal ring with a hydrophilic edge (it does not exhibit biplanarity). Thus, the self-assembly and adsorption behavior of these bile salts on the steel surface are different, leading in the case of NaCDC to form a densely packed protective organic layer.

Helmet-Roled Molecules Carrying Double Metronidazole Frameworks and Phenyl Ring for Strengthening Adsorption and Anticorrosion on Mild Steel

This study prepared new helmet-roled molecules (HMs) carrying metronidazole frameworks and a phenyl ring for strengthening adsorption and anticorrosion on mild steel. The adsorption of the HMs on the copper surface was understood by material simulation computation. Furthermore, the surface analysis experiments suggest that the studied molecules could be adsorbed to a mild steel surface through the chemical coordination bonding. The remarkable corrosion resistance of the HMs for mild steel in HCl was surveyed by potentiodynamic polarization and electrochemical impedance spectroscopy at 298 K. The HMs including two metronidazole skeletons displayed the stronger corrosion inhibition effect on mild steel than the HM1 bearing one single metronidazole part (the corrosion inhibition efficiency, HM3, 98.03%, HM2, 95.14%, HM1, 88.72%). The results presented in this study provided an efficient strategy to develop new clinical medicine-based corrosion inhibitors for metal in acid medium through molecular preconstruction.

Coarse grained MD simulation of bulk and interfacial behavior of mixture of CTAB/SDS surfactants

CONTEXT

This study involves simulating the process of inhibiting corrosion through the formation of micelles by surfactants and their deposition on iron (Fe) surfaces. The primary focus is on examining CTAB/SDS mixtures in aqueous solutions with different concentrations. Micelle properties, including size, shape, aggregation number, cluster size, and surfactant diffusion, were calculated and validated with experimental data. The coarse-grained Fe surface was modeled and validated against experimental water contact-angle data. Subsequently, the deposition of CTAB/SDS mixtures on the Fe surface and air-water interface was studied systematically. We found that the relative ratio of CTAB/SDS in the solution directly influences surfactant deposition behavior, which might impact the corrosion inhibition efficiency.

METHODS

All the MD simulations were performed using the GROMACS software with MARTINI2 force field and Martini polar water. The molecules are packed using PACKMOL software. Both NVT and NPT simulations are caried out at temperature and pressure of 303 K and 1 bar respectively, with a nonbonded interaction cut-off (rcut) of 1.1 nm. The LJ potential was shifted from 0.9 nm to rcut, while the electrostatic potential was shifted from 0.0 nm to rcut. For electrostatics, reaction-field coulomb type is used, relative dielectric constant (epsilon-r) and the reaction field dielectric constant (epsilon-rf) are equal to 2.5 and infinity respectively. The dielectric constant below rcut is epsilon-r, and beyond the cut-off is epsilon-rf. Coulomb-modifier used as potential-shift which leads to shift in the coulomb potential by a constant such that it is zero at the rcut. This makes the potential of the integral of the force . The neighbor list was updated every 10 steps, employing a neighbor list cut-off equal to rcut. Using a polar water model, we used a constant time step of 0.02 ps throughout the simulation. The used epsilon-r = 2.5, is recommended for polar water.

Conjugated Phosphonic Acids Enable Robust Hole Transport Layers for Efficient and Intrinsically Stable Perovskite Solar Cells

High efficiency and long-term stability are the prerequisites for the commercialization of perovskite solar cells (PSCs). However, inadequate and non-uniform doping of hole transport layers (HTLs) still limits the efficiency improvements, while the intrinsic instability of HTLs caused by ion migration and accumulation is difficult to be addressed by external encapsulation. Here it is shown that the addition of a conjugated phosphonic acid (CPA) to the Spiro-OMeTAD benchmark HTL can greatly enhance the device efficiency and intrinsic stability. Featuring an optimal diprotic-acid structure, indolo(3,2-b)carbazole-5,11-diylbis(butane-4,1-diyl) bis(phosphonic acid) (BCZ) is developed to promote morphological uniformity and mitigate ion migration across both perovskite/HTL and HTL/Ag interfaces, leading to superior charge conductivity, reinforced ion immobilization, and remarkable film stability. The dramatically improved interfacial charge collection endows BCZ-based n-i-p PSCs with a champion power conversion efficiency of 24.51%. More encouragingly, the BCZ-based devices demonstrate remarkable stability under harsh environmental conditions by retaining 90% of initial efficiency after 3000 h in air storage. This work paves the way for further developing robust organic HTLs for optoelectronic devices.

Gold nanoparticles for surface-enhanced Raman scattering detection of benzyldimethyldodecylammonium chloride at low concentration

The oil and gas industry plays a vital role in the global economy. The production process has several critical conditions and can expose metals to corrosion. Surfactants like the quaternary ammonium salt Benzyldimethyldodecylammonium Bromide (BDAC) are currently used to prevent corrosions; classical methods for determining these surfactants have problems in saline samples and usually present high costs. In this context, spectroscopic techniques become an excellent alternative for quaternary ammonium salts detection. Here, a SERS (surface-enhanced Raman scattering) sensor based on gold nanoparticles (AuNPs) synthesized through chemical reduction was used as an alternative method for BDAC detection. We detected BDAC at low concentrations in water solutions: at 5 to 30 ppm (1.47 × 10-5 mol L-1 to 8.82 × 10-5 mol L-1); and had the vibration attempt attribute analyzed. A new study of quaternary ammonium compounds using AuNPs and SERS with a different, easy, and repeatable approach to spectra acquisition is presented and shows to be a promising method applied in quaternary ammonium salt compounds detection for the oil and gas industry.

Surfactants as biodegradable sustainable inhibitors for corrosion control in diverse media and conditions: A comprehensive review

BACKGROUND

Corrosion is a challenging and potentially harmful process that involves the continuing, impulsive deterioration of metallic structures via reactions involving environmental components and electro- or chemical processes. To inhibit corrosion, various additives are added. Traditional additives, on the other hand, contain environmentally hazardous substances. Surfactants are less expensive, easier to manufacture, and have high inhibitory efficacy and low toxicity compared to standard corrosion inhibitors. They are often employed as corrosion inhibitors to protect metallic materials against corrosion.

METHODS

Surfactant molecules' amphiphilic nature promotes adsorption at surfaces such as the metal/metal oxide-water interface. Surfactant adsorption on metals and metal oxides forms a barrier that can prevent corrosion.

SIGNIFICANT FINDINGS

This review of surfactants as corrosion inhibitors aims to offer a systemic evaluation of various surfactant physical and chemical properties, surfactant influence in corrosion inhibition, and surfactant used in corrosion inhibition that can be used to enhance the efficacy of surfactant use as corrosion inhibitors in a variety of environments. The effect of several parameters on the potential to suppress corrosion of surfactant molecule series is also discussed here.

Ultralong-Term Durable Anticorrosive Coatings by Integration of Double-Layered Transfer Self-Healing Ability, Fe Ion-Responsive Ability, and Active/Passive Functional Partitioning

The application of self-healing polymers in corrosion protection is often limited by their slow and nonautonomous healing ability and poor long-term durability. In this paper, we propose a double-layered transfer self-healing coating constructed by soft and rigid polymer layers. The soft polymer has a fast self-healing rate of 10 min to repair, which was found to accelerate the self-healing of the upper rigid layer. The rigid polymer provided relatively high barrier ability while preserving certain self-healing ability owing to the shear-thinning effect. In this way, the double-layered coating combined rapid self-healing (∼1 h) and high impedance modulus |Z|f-0.01 Hz of 2.58 × 1010 Ω·cm2. Furthermore, the introduction of pyridine groups in B-PEA and polyacrylate-grafted-polydimethylsiloxane (PEA-g-PDMS) induced the Fe ion-responsive ability and shortened the self-healing time to 40 min (100 ppm Fe). Finally, barrier and anode sacrificed layers were introduced to produce multilayered architecture with active/passive anticorrosion performance. In the presence of scratches, the |Z|f-0.01 Hz can be preserved at 1.03 × 1010 Ω·cm2 after 200 days. The created anticorrosive coating technology combines long-term durability with room temperature autonomous rapid self-healing capability, providing a broad prospect for anticorrosive applications.

Polymeric surfactants as ideal substitutes for sustainable corrosion protection: A perspective on colloidal and interface properties

Surfactants are well known for their colloidal and corrosion inhibition potential (CIP) due to their strong propensity to interact with metallic surfaces. However, because of their small molecular size and the fact that they are only effective at relatively high concentrations, their application in aqueous phase corrosion inhibition is often restricted. Polymeric surfactants, a unique class of corrosion inhibitors, hold the potential to eradicate the challenges associated with using surfactants in corrosion inhibition. They strongly bond with the metallic surface and offer superior CIP because of their macromolecular polymeric structure and abundance of polar functional groups. In contrast to conventional polymeric corrosion inhibitors, the inclusion of polar functional groups also aids in their solubilization in the majority of popular industry-based electrolytes. Some of the major functional groups present in polymeric surfactants used in corrosion mitigation include O (ether), glycidyl (cyclic ether), -CONH2 (amide), -COOR (ester), -SO3H (sulfonic acid), -COOH (carboxyl), -NH2 (amino), - + NR3/- + NHR2/- + NH2R/- + NH3 (quaternary ammonium), -OH (hydroxyl), -CH2OH (hydroxymethyl), etc. The current viewpoint offers state-of-the-art information on polymer surfactants as newly developing ideal alternatives for conventional corrosion inhibitors. The industrial scale-up, colloidal, coordination, adsorption properties, and structural requirements of polymer surfactants have also been established based on the knowledge obtained from the literature. Finally, the challenges, drawbacks, and potential benefits of using polymer surfactants have also been discussed.

Green tea and tulsi extracts as efficient green corrosion inhibitor for aluminum alloy in alkaline medium

Corrosion is a major issue in every industrial system. As a result of its widespread application, aluminum suffers enormous annual losses due to corrosion. Scientists are continually on the lookout for effective anti-corrosion strategies. Corrosion may be reduced in a number of ways, but many of them are harmful to the environment, so it's important to find a green alternative. Corrosion inhibitors in aluminum alloys can be found in green tea and tulsi extract. In this research, we found that aluminum alloy 1100 (Al-1100) ina 10% NaOH solution was inhibited by both green tea and Tulsi extract. Samples of AL alloy are submerged in 10% NaOH solutions with and without an inhibitor for a total of 25 days. The weight-loss technique is used to determine the effectiveness of an inhibitor, with tulsi extract far outperforming green tea with the best efficiency of 83.93% compared to the greatest efficiency of 14.29% for green tea. After being submerged in an inhibitory solution, an aluminum alloy surface developed an adsorbed protective layer, which is chemical adsorption, as seen by FTIR (Fourier-Transform Infrared Spectroscopy) spectroscopy. Green inhibitors those are present on the surface of the aluminum alloys are less corrosive confirmed by the SEM (Scanning Electron Microscopy) analysis. The chemical particles were found to be present as a coating over AL alloy surfaces, as determined by EDS (Energy Dispersion Spectroscopy) testing. In a10% NaOH solution, Al-1100 is inhibited more effectively by tulsi extracts than by green tea extracts.

Textile effluents decolourization potential of metal tolerant Aspergillus species and optimization of biomass concentration and temperature

This research was performed to assess the physicochemical properties of textile effluents collected from different sampling points (industrial park, Hosur, Tamil Nadu, India) and also evaluate the multiple metal tolerance efficiency of pre-isolated Aspergillus flavus. Moreover, their textile effluent decolourization potential was investigated and quantity and temperature required for effective bioremediation was optimized. About 5 textile effluent samples (S0, S1, S2, S3, and S4) were collected from various sampling points and noted that certain physicochemical properties (pH: 9.64 ± 0.38, Turbidity: 18.39 ± 1.4 NTU, Cl^-: 3185.38 ± 15.8 mg L^-1, BOD: 82.52 ± 6.9 mg L^-1, COD: 342.28 ± 8.9 mg L^-1, Ni: 74.21 ± 4.31 mg L^-1, Cr: 48.52 ± 18.34 mg L^-1, Cd: 34.85 ± 1.2 mg L^-1, Zn: 25.52 ± 2.4 mg L^-1, Pb: 11.25 ± 1.5 mg L^-1, Hg: 1.8 ± 0.05 mg L^-1, and As: 7.1 ± 0.41 mg L^-1) were beyond the permissible limits. The A. flavus, showed remarkable metal tolerance to Pb, As, Cr, Ni, Cu, Cd, Hg, and Zn on PDA plates with elevated dosage up to 1000 μg mL^-1. The optimal dosage required for effective decolourization was found as 3 g (48.2%) and compare to dead biomass (42.1%) of A. flavus, the viable biomass showed remarkable decolourization activity on textile effluents in a short duration of treatment process. The optimal temperature for effective decolourization by viable biomass was found at 32 ᵒC. The toxic effects of S4 samples treated at 32 ᵒC on O. sativa as well as brine shrimp larvae were significantly reduced. These findings show that pre-isolated A. flavus viable biomass can be used to decolorize metal-enriched textile effluent. Furthermore, the effectiveness of their metals remediation should be investigated using ex-situ and ex-vivo approaches.

Corrosion inhibition of mild steel in hydrochloric acid solution by the expired Ampicillin drug

This study examines the utilization of the expired drug, namely ampicillin, as a mild steel corrosion inhibitor in an acidic environment. The inhibitor was evaluated using weight loss and electrochemical measurement accompanied with surface analytical techniques. The drug showed a potential inhibitory efficiency of > 95% at 55 °C. The inclusion of the inhibitor increased the charge transfer resistance at the steel-solution interface, according to impedance analyses. According to potentiodynamic polarisation measurements, expired ampicillin drug significantly decreased the corrosion current density and worked as a mixed-type corrosion inhibitor. The Langmuir adsorption isotherm was followed by the adsorption of ampicillin drug on the steel substrate, exhibiting an association of physical and chemical adsorption mechanisms. The surface study performed using contact angle and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS) measurements supported the inhibitor adsorption on the steel substrate.

Quantitative Measurement of Drug Release Dynamics within Targeted Organelles Using Förster Resonance Energy Transfer

Measuring the release dynamics of drug molecules after their delivery to the target organelle is critical to improve therapeutic efficacy and reduce side effects. However, it remains challenging to quantitatively monitor subcellular drug release in real time. To address the knowledge gap, a novel gemini fluorescent surfactant capable of forming mitochondria-targeted and redox-responsive nanocarriers is designed. A quantitative Förster resonance energy transfer (FRET) platform is fabricated using this mitochondria-anchored fluorescent nanocarrier as a FRET donor and fluorescent drugs as a FRET acceptor. The FRET platform enables real-time measurement of drug release from organelle-targeted nanocarriers. Moreover, the obtained drug release dynamics can evaluate the duration of drug release at the subcellular level, which established a new quantitative method for organelle-targeted drug release. This quantitative FRET platform can compensate for the absent assessment of the targeted release performances of nanocarriers, offering in-depth understanding of the drug release behaviors at the subcellular targets.

Pillarization of Sumatera Bentonite by Sodium-assisted As Effective Adsorbent of Anionic Surfactants Sodium Lauryl Sulphate (SLS) Waste

In this work, the Sumatera bentonite was sodium-pillarized in a new low-temperature and restricted time preparation route and then applied in anionic surfactant sodium lauryl sulphate removal. Structure characterization used Fourier Transform Infra Red (FT-IR), Scanning Electron Microscope - Energy Dispersive X-ray (SEM-EDX), X-ray Diffraction (XRD), and Brunauer–Emmett–Teller (BET) analysis. A strong peak at 22° and 35.66° in XRD analysis was detected as Sodium-pillar that increased crystallinity, then the functional changes of dehydration in lattice structure were detected in 1013 cm−1 by FTIR analysis. The morphology and compositional transformation were analyzed by SEM-EDX and BET analysis, denoted by increasing particle shape and sodium intercalant composition homogeneity. Moreover, the surface area increased from 61.791 to 66.086 m2/g. The sodium lauryl sulphate adsorption by bentonite-Na reached maximum capacity at 8.403 mg/g, which is higher than the pristine bentonite (5.747 mg/g) under the optimum condition. The adsorption mechanism is feasible, endothermic, and conformed to the pseudo-second-order and Freundlich adsorption model. The new route proposed for sodium intercalation effectively improves the Sumatera bentonite adsorption ability to remove sodium lauryl sulphate waste. Copyright © 2023 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Greenly synthesized zeolites as sustainable materials for corrosion protection: Design, technology and application

The progress and use of effective and economic anticorrosive resources are in high mandate due to huge safety and economic concerns about corrosion. Significant advancements have already been achieved that help in minimizing corrosion costs up to US $375 to US $875 billion annually. The use of zeolites in anticorrosive and self-healing coatings is well-studied and documented in many reports. The self-healing property of zeolite-based coatings is attributed to their ability to provide anticorrosive protection in the defected areas through forming protective oxide films i.e. passivation. The synthesis of zeolites from the traditional hydrothermal method is associated with several drawbacks including their high cost and discharge of harmful gases such as oxides of nitrogen (NO_x) and greenhouse gases (CO₂ and CO). In view of this, some green approaches such as solvent-free, organotemplate-free, use of safer organic templates, green solvents (e.g. ILs) and energy efficient (MW and US) heating, one-step reactions (OSRs) etc. are adopted in the green synthesis of zeolites. Recently, the self-healing properties of greenly synthesized zeolites are documented along with their mechanism of corrosion inhibition.

Coco Monoethanolamide Surfactant as a Sustainable Corrosion Inhibitor for Mild Steel: Theoretical and Experimental Investigations

Recent studies indicate that surfactants are a relatively new and effective class of corrosion inhibitors that almost entirely meet the criteria for a chemical to be used as an aqueous phase corrosion inhibitor. They possess the ideal hydrophilicity to hydrophobicity ratio, which is crucial for effective interfacial interactions. In this study, a coconut-based non-ionic surfactant, namely, coco monoethanolamide (CMEA), was investigated for corrosion inhibition behaviour against mild steel (MS) in 1 M HCl employing the experimental and computational techniques. The surface morphology was studied employing the scanning electron microscope (SEM), atomic force microscope (AFM), and contact measurements. The critical micelle concentration (CMC) was evaluated to be 0.556 mM and the surface tension corresponding to the CMC was 65.28 mN/m. CMEA manifests the best inhibition efficiency (η%) of 99.01% at 0.6163 mM (at 60 °C). CMEA performs as a mixed-type inhibitor and its adsorption at the MS/1 M HCl interface followed the Langmuir isotherm. The theoretical findings from density functional theory (DFT), Monte Carlo (MC), and molecular dynamics (MD) simulations accorded with the experimental findings. The MC simulation's assessment of CMEA's high adsorption energy (-185 Kcal/mol) proved that the CMEA efficiently and spontaneously adsorbs at the interface.

Green surfactants for corrosion control: Design, performance and applications

Surfactants enjoy an augmented share of hydrophilicity and hydrophobicity and are well-known for their anticorrosive potential. The use of non-toxic surfactants is gaining growing interest because of the scaling demands of green chemistry. Green surfactants have successfully replaced traditional toxic surfactant-based corrosion inhibitors. Recently, many reports described the corrosion inhibition potential of green surfactants. The present article aims to describe the recent advancements in using green surfactants in corrosion mitigation. They create a charge transfer barrier through their adsorption at the interface of the metal and the environment. Their adsorption is well explained by the Langmuir adsorption isotherm. In the adsorbed layer, their hydrophilic polar heads orient toward the metal side and their hydrophobic tails orient toward the solution side. They block the active sites and retard the anodic and cathodic and act as mixed-type inhibitors. Their adsorption and bonding nature are fruitfully supported by surface analyses. They can form mono- or multilayers depending upon the nature of the metal, electrolyte and experimental conditions. The challenges and opportunities of using green surfactants as corrosion inhibitors have also been described.

Colloidal and interface aqueous chemistry of dyes: Past, present and future scenarios in corrosion mitigation

The most effective corrosion inhibitors are organic compounds, especially heterocyclic ones with a certain balance of hydrophilicity, hydrophobicity, and conjugation. Most dyes develop the critical characteristics of a substance that can be utilized as an effective corrosion inhibitor. These include the presence of polar functional groups, nonbonding electrons and multiple bonds of the aromatic ring(s) and side chains. In aqueous electrolytes, dyes efficiently bind to metal surfaces through their electron-rich spots, known as adsorption centers. Literature studies show that many dye series have excellent anticorrosive properties for many metal/electrolyte combinations. They contain many electron-donating sites and behave as polydentate and chelating ligands. The polar functional for instance -OH, -CONH₂, -NH₂, -OR, -SO₃H, -COOH, -NMe₂, -N=N-, -CHO, -N=C < etc. also help in solubilizing relatively complex dye molecules in aqueous electrolytes. This review work seeks to explain the interfacial adsorption of dye molecules and how that negatively affects metallic corrosion. Through their adsorption, dye molecules block the active sites. They mainly achieved this by employing the Langmuir isotherm model. Additionally, the mechanism of corrosion inhibition is investigated, with a special emphasis on dyes.

Surfactant as an anti-corrosive agent: a review

Metal corrosion has always been a serious problem in industry. There has always been a need to increase the number of possible, cost-effective corrosion inhibitors. However, many commercially available corrosion inhibitors have both high efficiency and high toxicity, which has led environmental authorities to ban their use. As a result, there is growing interest in scientific research into the use of environmentally friendly compounds. Surfactants and biocompatible corrosion inhibitors are special types of chemicals suitable for long-term industrial use. Molecules with unique hydrophilic and hydrophobic properties can be used in a wide range of applications to solve solubilisation problems and improve extraction processes. The use of surfactant-based products to prevent corrosion on metallic surfaces is a new approach in the field of chemical science. This review article addresses the mechanism of corrosion on metal surfaces and discusses in detail the use of environmentally friendly, cost-effective and readily available surfactants as corrosion inhibitors. The properties and applications of different types of surfactants are also discussed.

Artificial phosphatase upon premicellar nanoarchitectonics of lanthanum complexes with long-chained imidazole derivatives

Four novel long chain-containing tridentate imidazole derivatives (Lⁿ, n = 1, 2, 3, 4) were synthesized for in situ formation of mononuclear lanthanum(III) complexes as artificial phosphodiesterases. These in-situ formed La(III) complexes (named LaLⁿ) were used to catalyze the transesterification of 2-hydroxypropyl p-nitrophenyl phosphate (HPNP), a classic RNA model. Critical aggregation concentrations (CAC) were determined for the as-prepared tridentate imidazole derivatives as ligands and corresponding mixtures of equivalent ligand and La³⁺ ion with a mole rate of 1:1. It denotes that the introduction of La³⁺ ion increases the CAC values of imidazole derivatives by about 2 to 3 folds. Foaming test shows that the foam height is positively correlated with the length of hydrophobic chain. Transesterification of HPNP mediated by LaLⁿ nanoarchitectonics indicates that the introducing of hydrophobic chain benefits rate enhancement, showing excess three orders of magnitude acceleration under physiological conditions (pH 7.0, 25 °C). Moreover, catalytic reactivities of these La(III) complexes increased along with the increase in chain length: LaL¹ < LaL² < LaL³ < LaL⁴, suggesting a positive correlation to hydrophobic chain length.

Metal organic frameworks (MOFs) as multifunctional nanoplatform for anticorrosion surfaces and coatings

Corrosion of metallic materials is a long-standing problem in many engineering fields. Various organic coatings have been widely applied in anticorrosion of metallic materials over the past decades. However, the protective performance of many organic coatings is limited due to the undesirable local failure of the coatings caused by micro-pores and cracks in the coating matrix. Recently, metal organic frameworks (MOFs)-based surfaces and coatings (MOFBSCs) have exhibited great potential in constructing protective materials on metallic substrates with efficient and durable anticorrosion performance. The tailorable porous structure, flexible composition, numerous active sites, and controllable release properties of MOFs make them an ideal platform for developing various protective functionalities, such as self-healing property, superhydrophobicity, and physical barrier against corrosion media. MOFs-based anticorrosion surfaces and coatings can be divided into two categories: the composite surfaces/coatings using MOFs-based passive/active nanofillers and the surfaces/coatings using MOFs as functional substrate support. In this work, the state-of-the-art fabrication strategies of the MOFBSCs are systematically reviewed. The anticorrosion mechanisms of MOFBSCs and functions of the MOFs in the coating matrix are discussed accordingly. Additionally, we highlight both traditional and emerging electrochemical techniques for probing protective performances and mechanisms of MOFBSCs. The remaining challenging issues and perspectives are also discussed.

Novel ZrO2-glycine nanocomposite as eco-friendly high temperature corrosion inhibitor for mild steel in hydrochloric acid solution

We report the green synthesis of novel ZrO₂-Glycine nanocomposite referred to as ZrO₂-Gly NC followed by its characterization using X-ray diffraction (XRD), Fourier transforms infrared (FT-IR) spectroscopy, SEM/EDX, and transmission electron microscopy (TEM) techniques. Further, the inhibition effect of the varying concentration of ZrO₂-Gly NC on the corrosion of mild steel (MS) in 1 M HCl was investigated by weight loss and electrochemical measurements at 40-80 °C. The percentage inhibition efficacy of NC increased with the increase of concentration and temperature and reached about 81.01% at 500 ppm at 70 °C which decreased at 80 °C and exhibited 73.5% inhibition efficiencies. According to the polarization measurements, the investigated ZrO₂-Gly NC works as a mixed-type inhibitor with predominantly inhibiting cathodic reaction. Also, the adsorption isotherm analysis indicated that the adsorption was spontaneous and followed the Langmuir adsorption isotherm. Furthermore, the contact angle measurement revealed the water-repelling property of the investigated inhibitor. The surface morphological study via SEM-EDS micrograph affirmed the appearance of a smooth surface in presence of inhibited media suggesting the formation of protective film by the adsorption of ZrO₂-Gly NC on the surface of the MS even at higher temperature.

Anticorrosion Study for Brass Alloys in Heat Exchangers during Acid Cleaning Using Novel Gemini Surfactants Based on Benzalkonium Tetrafluoroborate

For a variety of applications, the brass alloy has been utilized to replace titanium tubes in heat exchangers. Copper alloys' high corrosion rate during the acid cleaning procedure remains a significant concern. To inhibit the corrosion of brass alloys, we prepared two novel gemini surfactants (GSs), N ₁,N ₃-dibenzyl-N ₁,N ₁,N ₃,N ₃-tetramethylpropane-1,3-diaminium tetrafluoroborate (I H) and N ₁,N ₁,N ₃,N ₃-tetramethyl-N ₁,N ₃-bis (4-methyl benzyl) propane-1,3-diaminium tetrafluoroborate (I Me), and they were characterized using Fourier transform infrared spectroscopy and ¹H nuclear magnetic resonance spectroscopy. Their inhibition performance against corrosion of brass alloys in 1 M HCl was studied using electrochemical techniques including potentiodynamic polarization (PP), electrochemical impedance spectroscopy, and electrochemical frequency modulation. The inhibition effect of the synthesized compounds was high, and it increased as the inhibitor's concentration was increased. The maximum level of inhibition efficiency was achieved at an inhibitor concentration of 100 ppm, reaching 96.42% according to PP measurements. From Langmuir data, the mechanisms of adsorption of the two GSs on the surface of copper was found to be physisorption and chemisorption adsorption. X-ray photoelectron spectroscopy and scanning electron microscopy show that the addition of the two compounds lowers the dissolution of brass ions in the corrosive solution and forms a protective layer on the surface of the brass.