Bioinspired functional SLIPSs and wettability gradient surfaces and their synergistic cooperation and opportunities for enhanced condensate and fluid transport

Bioinspired Superwettable Surfaces and Materials for Liquid Motion Control

Directional fluid dynamics has garnered increasing attention because of its extensive applications in diverse fields including water harvesting, anti-icing, and microfluidic manipulation. Natural organisms have evolved a myriad of surfaces with specialized functions that manipulate liquids by virtue of their surface structure and chemical composition. These surfaces provide an extremely rich source of inspiration for controlled fluid transfer. The study of the fundamentals of what happens between droplets and functional surfaces and the close interactions is essential for the development of technologies and solutions in different fields. Exploring the inherent workings of droplet manipulation on natural biosurfaces can inspire the design and development of superwettable materials. This review deepens the understanding of directed fluid dynamics by summarizing interface fluid dynamics theory and mechanisms. It presents the fundamental principles of directed fluid dynamics on typical natural biological surfaces. Additionally, it elucidates the fluid dynamics behavior and applications of a diverse set of smart functional surfaces inspired by natural organisms. Simultaneously, it shares its view on superwetting interface liquid dynamics challenges and opportunities, pushing for next-generation biomimetic superwettable materials.

Bioinspired Superwettability Surface Strategies for Condensation Heat Transfer

Along with the development of miniaturization, integration, and high power of electronic chips in the 5G and artificial intelligence era and their urgent need for technologies enabled to solve high heat flux dissipation in limited space, investigating bioinspired extreme superwettability surfaces with high-efficiency condensation heat transfer (CHT) performance has attracted great interest in academic and industrial communities. Compared with filmwise condensation of flat hydrophilic surfaces featured with continuous liquid films, dropwise condensation of flat hydrophobic surfaces is a more efficient type of energy transport way. However, discrete condensate drops can only shed off the hydrophobic flat surfaces under gravity until their sizes reach the capillary length of liquid, e.g., 2.7 mm for water. Clearly, these millimeter-sized large drops are adverse to efficient CHT because they have not only a large thermal resistance but also a slow renewal frequency. In principle, more efficient CHT can be achieved by engineering micro/nanostructure surfaces with extreme superwettability to obtain more circularly released nucleation sites and timely removal of condensate at smaller sizes. Inspired from nature, great breakthrough has been made in high-efficiency CHT proofs of concept based on various bioinspired superwettability surfaces, including condensate microdrop-jumping superhydrophobic surfaces mimicking cicada wings, superhydrophobic hybrid surfaces mimicking desert beetles, and superhydrophilic surfaces mimicking plant leaves. In this Perspective, we briefly summarize their latest progress and respective issues. Based on this, we envision the possible challenges and development trends of superwettability micro/nanostructure surfaces in the near future, especially emphasizing their practical application in high-performance phase-change devices for chip cooling.

Three-Dimensional Printing of Bioinspired Hierarchical Structures for Enhanced Fog Collection Efficiency in 3D Space via Vat Photopolymerization

Collecting fog water is crucial for dry areas since natural moisture and fog are significant sources of freshwater. Sustainable and energy-efficient water collection systems can take a page out of the cactus's playbook by mimicking its native fog gathering process. Inspired by the unique geometric structure of the cactus spine, we fabricated a bioinspired artificial fog collector consisting of cactus spines featuring barbs of different sizes and angles on the surfaces for water collection and a series of microcavities within microchannels inspired by Nepenthes Alata on the bottom to facilitate water flowing to the reservoir. However, replicating the actual shape of the cactus spine using conventional manufacturing techniques is challenging, and research in this area has faced a limitation in enhancing water-collecting efficiency. Here, we turned to 3D printing technology (vat photopolymerization) to create bio-mimetic fog collectors with a variety of geometric shapes that would allow for the most effective conveyance and gathering of water. Various barb sizes, angles between each barb in a single array, spine and barb arrangements, and quantity of barbs were tested experimentally and numeric analysis was carried out to measure the volume of water collected and optimize the mass rate. The result shows that optimal fog collection is with a mass flow rate of 0.7433 g/min, with Li = 900 μm, θ = 45°, ϕ = 90°, Nb = 2, and Ns = 5. This study presents a sustainable and ecologically sound method for efficiently collecting humid air, which is expected to be advantageous for the advancement of future-oriented fog-collection, water-transportation, and separation technologies.

Ultrahigh Subcooling Dropwise Condensation Heat Transfer on Slippery Liquid-like Monolayer Grafted Surfaces

Rapid and continuous droplet shedding is crucial for many applications, including thermal management, water harvesting, and microfluidics, among others. Superhydrophobic surfaces, though effective, suffer from droplet pinning at high subcooling temperature (Tsub). Conversely, slippery liquid-like surfaces covalently bonded with flexible hydrophobic molecules show high stability and low droplet adhesion attributed to their dense and ultrasmooth water repellent polymer chains, enhancing dropwise condensation and rapid shedding. In this work, linear poly(dimethylsiloxane) chains of various viscosities are covalently bonded onto silicon substrates to form thin and smooth monolayer coated surfaces. The formation of the monolayer is characterized by cryogenic transmission electron microscopy. On these surfaces a very low contact angle hysteresis is reported within wide surface temperature ranges as well as continuous dropwise condensation at ultrahigh Tsub of 60 K. In particular, one of the highest condensation heat fluxes of 1392.60 kW·m-2 and a heat transfer coefficient of 23.21 kW·m-2·K-1 at ultrahigh Tsub of 60 K is reported. The experimental heat transfer performance is further compared to the theoretical heat transfer via the individual droplets with the droplet distribution elucidated via both macroscopic observations as well as environmental scanning electron microscopy. Finally, only a mild decrease in the heat transfer coefficient of 20.3% after 100 h of condensation test at Tsub of 60 K is reported. Slippery liquid-like surfaces promote droplet shedding and sustain dropwise condensation at high Tsub without flooding empowered by the lower frictional forces, addressing challenges in heat transfer performance and durability.

Engineered Sustainable Omniphobic Coatings to Control Liquid Spreading on Food-Contact Materials

The adhesion of sticky liquid foods to a contacting surface can cause many technical challenges. The food manufacturing sector is confronted with many critical issues that can be overcome with long-lasting and highly nonwettable coatings. Nanoengineered biomimetic surfaces with distinct wettability and tunable interfaces have elicited increasing interest for their potential use in addressing a broad variety of scientific and technological applications, such as antifogging, anti-icing, antifouling, antiadhesion, and anticorrosion. Although a large number of nature-inspired surfaces have emerged, food-safe nonwetted surfaces are still in their infancy, and numerous structural design aspects remain unexplored. This Review summarizes the latest scientific research regarding the key principles, fabrication methods, and applications of three important categories of nonwettable surfaces: superhydrophobic, liquid-infused slippery, and re-entrant structured surfaces. The Review is particularly focused on new insights into the antiwetting mechanisms of these nanopatterned structures and discovering efficient platform methodologies to guide their rational design when in contact with food materials. A detailed description of the current opportunities, challenges, and future scale-up possibilities of these nanoengineered surfaces in the food industry is also provided.

Ambient-mediated wetting on smooth surfaces

A consensus was built in the first half of the 20th century, which was further debated more than 3 decades ago, that the wettability and condensation mechanisms on smooth solid surfaces are modified by the adsorption of organic contaminants present in the environment. Recently, disagreement has formed about this topic once again, as many researchers have overlooked contamination due to its difficulty to eliminate. For example, the intrinsic wettability of rare earth oxides has been reported to be hydrophobic and non-wetting to water. These materials were subsequently shown to display dropwise condensation with steam. Nonetheless, follow on research has demonstrated that the intrinsic wettability of rare earth oxides is hydrophilic and wetting to water, and that a transition to hydrophobicity occurs in a matter of hours-to-days as a consequence of the adsorption of volatile organic compounds from the ambient environment. The adsorption mechanisms, kinetics, and selectivity, of these volatile organic compounds are empirically known to be functions of the substrate material and structure. However, these mechanisms, which govern the surface wettability, remain poorly understood. In this contribution, we introduce current research demonstrating the different intrinsic wettability of metals, rare earth oxides, and other smooth materials, showing that they are intrinsically hydrophilic. Then we provide details on research focusing on the transition from wetting (hydrophilicity) to non-wetting (hydrophobicity) on somooth surfaces due to adsorption of volatile organic compounds. A state-of-the-art figure of merit mapping the wettability of different smooth solid surfaces to ambient exposure as a function of the surface carbon content has also been developed. In addition, we analyse recent works that address these wetting transitions so to shed light on how such processes affect droplet pinning and lateral adhesion. We then conclude with objective perspectives about research on wetting to non-wetting transitions on smooth solid surfaces in an attempt to raise awareness regarding this surface contamination phenomenon within the engineering, interfacial science, and physical chemistry domains.

Nanorough Is Not Slippery Enough: Implications on Shedding and Heat Transfer

Lowering droplet-surface interactions via the implementation of lubricant-infused surfaces (LISs) has received important attention in the past years. LISs offer enhanced droplet mobility with low sliding angles and the recently reported slippery Wenzel state, among others, empowered by the presence of the lubricant infused in between the structures, which eventually minimizes the direct interactions between liquid droplets and LISs. Current strategies to increase heat transfer during condensation phase-change relay on minimizing the thickness of the coating as well as enhancing condensate shedding. While further surface structuring may impose an additional heat transfer resistance, the presence of micro-structures eventually reduces the effective condensate-surface intimate interactions with the consequently decreased adhesion and enhanced shedding performance, which is investigated in this work. This is demonstrated by macroscopic and optical microscopy condensation experimental observations paying special attention at the liquid-lubricant and liquid-solid binary interactions at the droplet-LIS interface, which is further supported by a revisited force balance at the droplet triple contact line. Moreover, the occurrence of a condensation-coalescence-shedding regime is quantified for the first time with droplet growth rates one and two orders of magnitude greater than during condensation-coalescence and direct condensation regimes, respectively. Findings presented here are of great importance for the effective design and implementation of LISs via surface structure endowing accurate droplet mobility and control for applications such as anti-icing, self-cleaning, water harvesting, and/or liquid repellent surfaces as well as for condensation heat transfer.

Harmonizing Thickness and Permeability in Bone Tissue Engineering: A Novel Silk Fibroin Membrane Inspired by Spider Silk Dynamics

Guided bone regeneration gathers significant interest in the realm of bone tissue engineering; however, the interplay between membrane thickness and permeability continues to pose a challenge that can be addressed by the water-collecting mechanism of spider silk, where water droplets efficiently move from smooth filaments to rough conical nodules. Inspired by the natural design of spider silk, an innovative silk fibroin membrane is developed featuring directional fluid transportation via harmoniously integrating a smooth, dense layer with a rough, loose layer; conical microchannels are engineered in the smooth and compact layer. Consequently, double-layered membranes with cone-shaped microporous passageways (CSMP-DSF membrane) are designed for in situ bone repair. Through extensive in vitro testing, it is noted that the CSMP-DSF membrane guides liquid flow from the compact layer's surface to the loose layer, enabling rapid diffusion. Remarkably, the CSMP-DSF membrane demonstrates superior mechanical properties and resistance to bacterial adhesion. When applied in vivo, the CSMP-DSF membrane achieves results on par with the commercial Bio-Gide collagen membranes. This innovative integration of a cross-thickness wetting gradient structure offers a novel solution, harmonizing the often-conflicting requirements of material transport, mechanical strength, and barrier effectiveness, while also addressing issues related to tissue engineering scaffold perfusion.

CO2-philicity to CO2-phobicity Transition on Smooth and Stochastic Rough Cu-like Substrate Surfaces

CO2 on metal substrates is essential to CO2 liquefaction and transportation of CO2, yet the manipulation of the wettability of the CO2 and the elucidation of its underlying mechanism have not been fully achieved. Here, using molecular dynamics simulations, we report CO2 wetting characteristics on both smooth and stochastic rough Cu-like substrate surfaces. The results indicate that the apparent contact angle (CA) of the CO2 droplet on the smooth surface decreases from 180° to 0° as the CO2-solid characteristic interaction energy increases from 0.002 to 0.016 eV. In addition, the CAs become greater with increasing the density of surface asperities, regardless of the intrinsic surface wettability. This is attributed to the capillary drying-out of liquid CO2 molecules in gaps between surface asperities at the three-phase contact line of the droplet, which is usually overlooked in previous theoretical studies. Notably, the intrinsically CO2-philic surface transforms to the CO2-phobic due to an increase in the density of surface rugosity. Moreover, we verify the range of applicability of the CA prediction models concerning the nanoscale asperities. This work is beneficial for fully understanding the influence of nanoscale surface topography on CO2 wettability and shedding light on the design of functionalized and patterned surfaces to manipulate CO2 wettability.

Origami-like 3D Fog Water Harvestor with Hybrid Wettability for Efficient Fog Harvesting

Collecting water in fog has also become a breakthrough to solve the hidden danger of water shortage in some arid areas. The three-dimensional (3D) structure fog collection material can increase the surface area in direct contact with the fog flow and reduce the quick flow of fog, which can effectively improve the fog collection efficiency. Imitating the three-dimensional structure of corrugated paper, the 3D fog collecting material with hybrid wettability was prepared by chemical and physical means. We discuss the influence of different wettability combinations on the fog collection efficiency of 3D structures and study the influence of spraying times and illumination times on the surface wettability during the construction of wettability. We also study the influence of the concavity and tip as well as the bending angle on the fog collection in the 3D structure and obtain the most reasonable concavity and convex ratio and bending angle. The superhydrophilic and superhydrophobic 3D structure fog harvesting material prepared by us performs well in the fog harvesting process, and the fog harvesting efficiency reaches 1.442 g cm-2 h-1. The fog collection efficiency is 418% of the original zinc sheet. At the same time, compared with the superhydrophilic and superhydrophobic hybrid two-dimensional (2D) plane, the increase is 168%, and compared with the superhydrophobic 3D structure, the increase is 150%.

Design, fabrication, and applications of bioinspired slippery surfaces

Bioinspired slippery surfaces (BSSs) have attracted considerable attention owing to their antifouling, drag reduction, and self-cleaning properties. Accordingly, various technical terms have been proposed for describing BSSs based on specific surface characteristics. However, the terminology can often be confusing, with similar-sounding terms having different meanings. Additionally, some terms fail to fully or accurately describe BSS characteristics, such as the surface wettability of lubricants (hydrophilic or hydrophobic), surface wettability anisotropy (anisotropic or isotropic), and substrate morphology (porous or smooth). Therefore, a timely and thorough review is required to clarify and distinguish the various terms used in BSS literature. This review initially categorizes BSSs into four types: slippery solid surfaces (SSSs), slippery liquid-infused surfaces (SLISs), slippery liquid-like surfaces (SLLSs), and slippery liquid-solid surfaces (SLSSs). Because SLISs have been the primary research focus in this field, we thoroughly review their design and fabrication principles, which can also be applied to the other three types of BSS. Furthermore, we discuss the existing BSS fabrication methods, smart BSS systems, antifouling applications, limitations of BSS, and future research directions. By providing comprehensive and accurate definitions of various BSS types, this review aims to assist researchers in conveying their results more clearly and gaining a better understanding of the literature.

Water Drop Evaporation on Slippery Liquid-Infused Porous Surfaces (SLIPS): Effect of Lubricant Thickness, Viscosity, Ridge Height, and Pattern Geometry

Sessile drop evaporation and condensation on slippery liquid-infused porous surfaces (SLIPS) is crucial for many applications. However, its modeling is complex since the infused lubricant forms a wetting ridge around the drop close to the contact line, which partially blocks the free surface area and decreases the drop evaporation rate. Although a good model was available after 2015, the effects of initial lubricant heights (hoil)i above the pattern, and the corresponding initial ridge heights (hr)i, lubricant viscosity, and solid pattern type were not well studied. This work fills this gap where water drop evaporations from SLIPS, which are obtained by infusing silicone oils (20 and 350 cSt) onto hydrophobized Si wafer micropatterns having both cylindrical and square prism pillars, are investigated under constant relative humidity and temperature conditions. With the increase of (hoil)i, the corresponding (hr)i increased almost linearly on lower parts of the drops for all SLIPS samples, resulting in slower drop evaporation rates. A novel diffusion-limited evaporation equation from SLIPS is derived depending on the available free liquid-air interfacial area, ALV, which represents the unblocked part of the total drop surface. The calculation of the diffusion constant, D, of water vapor in air from (dALV/dt) values obtained by drop evaporation was successful up to a threshold value of (hoil)i = 8 μm within ±7%, and large deviations (13-27%) were obtained when (hoil)i > 8 μm, possibly due to the formation of thin silicone oil cloaking layers on drop surfaces, which partially blocked evaporation. The increase of infused silicone oil viscosity caused only a slight increase (12-17%) in drop lifetimes. The effects of the geometry and size of the pillars on the drop evaporation rates were minimal. These findings may help optimize the lubricant oil layer thickness and viscosity used for SLIPS to achieve low operational costs in the future.

Dropwise Condensate Comb for Enhanced Heat Transfer

Dropwise condensation on superhydrophobic surfaces could potentially enhance heat transfer by droplet spontaneous departure via coalescence-induced jumping. However, an uncontrolled droplet size could lead to a significant reduction of heat transfer by condensation, due to large droplets that resulted in a flooding phenomenon on the surface. Here, we introduced a dropwise condensate comb, which consisted of U-shaped protruding hydrophilic stripes and hierarchical micro-nanostructured superhydrophobic background, for a better control of condensation droplet size and departure processes. The dropwise condensate comb with a wettability-contrast surface structure induced droplet removal by flank contact rather than three-phase line contact. We showed that dropwise condensation in this structure could be controlled by designing the width of the superhydrophobic region and height of the protruding hydrophilic stripes. In comparison with a superhydrophobic surface, the average droplet radius was decreased to 12 μm, and the maximum droplet departure radius was decreased to 189 μm by a dropwise condensate comb with 500 μm width of a superhydrophobic region and 258 μm height of a protruding hydrophilic stripe. By controlling the droplet size and departure on hierarchical micro-nanostructured superhydrophobic surfaces, it was experimentally demonstrated that both the heat transfer coefficient and heat flux could be enhanced significantly. Moreover, the dropwise condensate comb showed a maximum heat transfer coefficient of 379 kW m^-2 K^-1 at a low subcooling temperature, which was 85% higher than that of a superhydrophobic surface, and it showed 113% improvement of high heat flux or heat transfer coefficient when it was compared with that of the hierarchical micro-nanostructured superhydrophobic surface at a high subcooling temperature of ∼10.6 K. This work could potentially transform the design and fabrication space for high-performance heat transfer devices by spatial control of condensation droplet size and departure processes.

Discontinuous dewetting dynamics of highly viscous droplets on chemically heterogeneous substrates

HYPOTHESIS

Droplet spreading on heterogeneous (chemical/structural) surfaces has revealed local disturbances that affect the advancing contact line. With droplet dewetting being less studied, we hypothesize that a receding droplet can be perturbed by localized heterogeneity which leads to irregular and discontinuous dewetting of the substrate.

EXPERIMENTS

The sessile drop method was used to study droplet dewetting at a wettability boundary. One-half of a hydrophilic surface was hydrophobically modified with either i) methyloctyldichlorosilane or ii) clustered macromolecules. A Lattice Boltzmann method (LBM) simulation was also developed to determine the effect of contact angle hysteresis and boundary conditions on the droplet dynamics.

FINDINGS

The two surface treatments were optimized to produce comparable water wetting characteristics. With a negative Gibbs free energy on the hydrophilic-half, the oil droplet receded to the hydrophobic-half. On the silanized surface, the droplet was pinned and the resultant droplet shape was a distorted spherical cap, having receded uniformly on the unmodified surface. Modifying the surface with clustered macromolecules, the droplet receded slightly to form a spherical cap. However, droplet recession was non-uniform and daughter droplets formed near the wettability boundary. The LBM simulation revealed that daughter droplets formed when θR > 164°, with the final droplet shape accurately described by imposing a diffuse wettability boundary condition.

Light-Driven Liquid Conveyors: Manipulating Liquid Mobility and Transporting Solids on Demand

The intelligent transport of materials at interfaces is essential for a wide range of processes, including chemical microreactions, bioanalysis, and microfabrication. Both passive and active methods have been used to transport droplets, among which light-based techniques have attracted much attention because they are noncontact, safe, reversible, and controllable. However, conventional light-driven systems also involve challenges related to low transport ability and instability. Because of these shortcomings, technologies that can transport and manipulate droplets and microsolids on the same surface have yet to be realized. The present work demonstrates a light-driven system referred to as a liquid conveyor that enables the transport of both water droplets and microsolids. After the incorporation of an azobenzene-based molecular motor capable of undergoing photoisomerization into the surface liquid layer of this system, an isomerization gradient was induced by exposure to ultraviolet light emitting diodes that induced flow in this layer. Various parameters were optimized, including the concentration of the molecular motor compound, the light intensity, the viscosity of the liquid layer, and the droplet volume. This process eventually achieved the horizontal transport of droplets in any direction at varied rates. As a consequence of the limited heat buildup, the lack of droplet deformation, and extremely small contact angle hysteresis in this system, microsolids on droplets were also transported. This liquid conveyor is a promising platform for high-throughput omni-liquid/solid manipulation in the fields of biotechnology, chemistry, and mechanical engineering.