Electrochemical fabrication of superhydrophobic passive films on aeronautic steel surface

Construction of superhydrophobic graphene-based coating on steel substrate and its ultraviolet durability and corrosion resistance properties

For the first time, a facile and environmentally friendly approach for producing high-quality graphene from the biomass of banana leaves is described in this paper. Two rough coats of Ni-graphene, Ni@G, and Ni-graphene doped with chromium, Ni@Cr-G, were created on steel substrates by electrostatic deposition. These coatings were then submerged in an ethanolic solution of myristic acid, MA, to produce a superhydrophobic, SHP, surface. The Raman spectra demonstrated that the generated graphene was of high quality. Fourier transform infrared spectroscopy findings confirm the modification of the Ni@G coating by MA, Ni@G@MA, and the modification of the Ni@Cr-G composite with MA, Ni@Cr-G@MA. The results of the scanning electron microscope revealed that the created SHP coatings have nanoscale features. The wettability results showed that the water contact angle values for Ni@G@MA and Ni@Cr-G@MA coatings are 158° and 168°, while the water sliding angle values for both coatings are 4.0 ^o and 1.0°, respectively. The atomic force microscopy results show that both Ni@G and Ni@Cr-G coatings increase the roughness of the steel. The chemical and mechanical stability of the Ni@Cr-G@MA coating was higher than those of the Ni@G@MA coating. The coated steel by Ni@Cr-G@MA exhibits UV stability up to 110 h, while the SHP-coated steel by Ni@G@MA exhibits UV stability for 60 h. The potentiodynamic polarization results show that the value of the corrosion current density for bare steel is 13 times that of steel coated with Ni@G@MA, and 21 times that of coated steel with Ni@Cr-G@MA. The electrochemical impedance spectroscopy, EIS, results show that the charge transfer resistance for steel coated with Ni@G@MA is 38 times that of bare steel, while steel coated with Ni@Cr-G@MA is 57 times that of bare steel. Potentiodynamic polarization and EIS results show that the SHP Ni@Cr-G@MA film exhibits higher corrosion resistance than Ni@G@MA film.

Superhydrophobic nanohybrid sponges for separation of oil/ water mixtures

The industrial revolution has led to different types of environmental pollution, including frequent leakage of crude oil to marine waters and the contamination of wastewater with immiscible or emulsified oils and organic liquids from various industrial residues. Hence, developing multifunctional materials for oil/water separation is a field of high significance for the remediation of oil-polluted water. Recently, advanced superwetting materials have been employed for oily wastewater treatment. This review summarizes the recent development in fabricating superhydrophobic/superoleophilic nanohybrid polyurethane, melamine, and cellulose sponges for oil/water separation. The use of organic and/or inorganic nanohybrid materials opens the horizon for designing a diverse and wide range of superhydrophobic sponges due to the synergistic effect between the surface roughness and chemical composition. The discussion is organized based on different classes of low surface energy materials including thermoplastics, thermosets, elastomers, fluorinated polymers, conductive polymers, organosilanes, long alkyl chain compounds, and hydrophobic carbon-based materials. Recent examples for the separation of both immiscible and emulsified oil/water mixtures are presented, with a focus on fabrication strategies, separation efficiency, recyclability, mechanical performance, and durability. Currently, most studies did not focus on the mechanical/chemical stability of the fabricated sponges, and hence, future research directions shall address the fabrication of robust and long-term durable superhydrophobic sponges with proper guidelines. Similarly, more research focus is required to design superhydrophobic sponges for the separation of emulsified oil/water mixtures and heavy crude oil samples. Superhydrophobic sponges can be employed for treatment of oily wastewater, emulsion separation, and cleanup of crude oil spills.

UV-Assisted Multiscale Superhydrophobic Wood Resisting Surface Contamination and Failure

In the modern forestry, the demand for renewable and environmentally friendly wood protection is increasing. This paper reports a green method for preparing stable and self-cleaning superhydrophobic coating for wood protection by dripping polyvinyl alcohol cross-linked hollow silica nanoparticles on the surface of wood in combination with polydimethylsiloxane modification. The coating is based on a laminated structure with layers stacked on the surface of the wood and cured quickly with the assistance of UV. The coatings obtained on wood substrates with appropriate ratios have excellent superhydrophobic properties, with an optimum water contact angle of up to 160.4 ± 0.2°. The coating also exhibits good transparency in the UV-visible spectrum and a maximum transmittance of 91%. With transmission electron microscopy, the microscopic morphology of the self-assembled hollow silica nanoparticles was observed. Scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction were also applied to investigate the morphology and chemical composition of the coatings. A water contact angle of 151.5 ± 0.7° was maintained even after the abrasion tests with sandpaper at a distance of 300 cm. Meanwhile, the resultant coatings exhibit good self-cleaning properties apart from mechanical durability and chemical stability, which enables effective resistance to contamination. Evidenced by the abovementioned data, this composite coating is capable of optimizing the surface wettability of wood, offering a new dimension to the extensive and prolonged application of wood and wood-based products. Furthermore, considering the advantages of this method, it could also be used in other areas in the future, such as glass, solar substrates, and optical devices.

Improving the Laser Texture Strategy to Get Superhydrophobic Aluminum Alloy Surfaces

Changing the wetting properties of surfaces is attracting great interest in many fields, in particular to achieve a surface with a superhydrophobic behavior. Laser machining is an emerging technique to functionalize materials with high precision and flexibility without any chemical treatment. However, when it is necessary to treat large area surfaces laser-based methods are still too slow to be exploited in industrial productions. In this work, we show that by improving the laser texture strategy it is possible to reduce the laser processing time to produce superhydrophobic aluminum alloy surfaces. Three different surface texture geometries were micromachined; namely, square, circular and triangular lattice grooves. We found that if the spacing between the grooves is narrow, i.e., when the percentage of the textured surface is high, the volume of air trapped inside the micromachined structures plays an important role in the wetting behavior. Meanwhile, when the groove spacing approaches the droplet dimensions, the texture geometry has a preponderant influence. Based on these findings an appropriate choice of the laser texture strategy allowed the fabrication of superhydrophobic aluminum alloy surfaces with a 10% reduction of processing time.

Preparation of superhydrophobic nylon-56/cotton-interwoven fabric with dopamine-assisted use of thiol-ene click chemistry

With the help of dopamine, we constructed a hydroxyl-rich secondary reaction platform on a surface formed by interwoven nylon 56 and cotton fibres. Octadecyl mercaptan and vinyl trimethoxysilane (VTMS) are used for the click coupling preparation of superhydrophobic reagents, which are grafted onto polydopamine aggregates and successfully used to prepare superhydrophobic nylon 56/cotton-interwoven fabric. The static contact angle was 161° and the sliding angle was 8°. Note that the prepared superhydrophobic fabric can withstand corrosive liquids, water washing, ultraviolet radiation and mechanical abrasion, it has excellent superhydrophobic stability, and self-cleaning and oil–water-separation functionalities. This simple, fast and environmentally friendly method can be applied to other substrates and shows tremendous potential for expanding the field of superhydrophobic applications.

Preparation process of superhydrophobic textiles.

Laser Fabrication of Anti-Icing Surfaces: A Review

In numerous fields such as aerospace, the environment, and energy supply, ice generation and accretion represent a severe issue. For this reason, numerous methods have been developed for ice formation to be delayed and/or to inhibit ice adhesion to the substrates. Among them, laser micro/nanostructuring of surfaces aiming to obtain superhydrophobic behavior has been taken as a starting point for engineering substrates with anti-icing properties. In this review article, the key concept of surface wettability and its relationship with anti-icing is discussed. Furthermore, a comprehensive overview of the laser strategies to obtain superhydrophobic surfaces with anti-icing behavior is provided, from direct laser writing (DLW) to laser-induced periodic surface structuring (LIPSS), and direct laser interference patterning (DLIP). Micro-/nano-texturing of several materials is reviewed, from aluminum alloys to polymeric substrates.