Novel gossypol–indole modification as a green corrosion inhibitor for low–carbon steel in aggressive alkaline–saline solution

Eco-friendly anti-corrosion performance of chitosan modified with fused heterocyclic compound on mild steel in acidic medium

This study aims to explore the prevention of chitosan modified with a fused heterocyclic compound as a sustainable corrosion inhibitor for mild steel in 1 M HCl. Electrochemical instruments, including potentiodynamic polarization techniques, and electrochemical impedance spectroscopy (EIS), were employed to evaluate the corrosion protection performance. The outcomes showed that the chitosan modified with a fused heterocyclic compound has outstanding inhibition performance, with an inhibition effectiveness of 98.25 % at 100 ppm. The anti-corrosion features of modified chitosan were ascribed to the presence of hetero atoms in modified chitosan composite which leads to the creation of a protective layer, The modified chitosan composite behaved as mixed-typed inhibitors, as shown by the PDP results. The modified chitosan composite adsorbs on mild steel in the investigated corrosive media via chemisorption interactions, and its adsorption followed the Langmuir adsorption model. Furthermore, increasing the temperature from 303 to 333 K enhanced the corrosion rate, most likely due to the desorption of the inhibitor agent from the steel surface.

Surface adsorption and corrosion resistance performance of modified chitosan: Gravimetric, electrochemical, and computational studies

Two novel chitosan derivatives (water soluble and acid soluble) modified with thiocarbohydrazide were produced by a quick and easy technique using formaldehyde as links. The novel compounds were synthesized and then characterized by thermogravimetric analysis, elemental analysis, nuclear magnetic resonance spectroscopy, Fourier transform infrared spectroscopy, and differential scanning calorimetry. Their surface morphologies were examined using scanning electron microscopy. These chitosan derivatives could produce pH-dependent gels. The behavior of mild steel in 5 % acetic acid, including both inhibitors at various concentrations, was investigated using gravimetric and electrochemical experiments. According to the early findings, both compounds (TCFACN and TCFWCN) functioned as mixed-type metal corrosion inhibitors. Both inhibitors showed their best corrosion inhibition efficiency at 80 mg L-1. TCFACN and TCFWCN, showed approximately 92 % and 94 % corrosion inhibition, respectively, at an optimal concentration of 80 mg L-1, according to electrochemical analysis. In the corrosion test, the water contact angle of the polished MS sample at 87.90 °C was reduced to 51 °C. The water contact angles for MS inhibited by TCFACN and TCFWCN in the same electrolyte were greater, measuring 78.10 °C and 93.10 °C, respectively. The theoretical results also support the experimental findings.

Insights into the Corrosion Inhibition Mechanism of Canavalia gladiata Leaf Extract for Copper in Sulfuric Acid Medium

Canavalia gladiata leaf extract (CGLE) is extracted from crop waste employing a water decoction method. By employing electrochemical techniques, morphology analysis, quantum chemical calculations, and other methods, we extensively investigated the anticorrosion efficacy of CGLE on copper within a H2SO4 solution. The outcomes reveal that at 298 K, a CGLE concentration of 800 mg/L attains a remarkable inhibition efficiency (IE) of 96.8%. Additionally, we examined the impact of CGLE on the corrosion resistance of copper at varying temperatures. Even with rising temperatures, CGLE manages to sustain an IE of over 95%. This indicates that CGLE is mainly chemisorption based on the copper, leading to a strong adsorption. The surface test results show a noteworthy decrease in the extent of copper surface corrosion upon the introduction of CGLE. The study of the adsorption model demonstrates the alignment of CGLE adsorption onto the copper with the Langmuir adsorption.

The impact of environmentally friendly supramolecular coordination polymers as carbon steel corrosion inhibitors in HCl solution: synthesis and characterization

Two 3D-supramolecular coordination polymers (SCP1 & SCP2) have been synthesized and characterized by physicochemical and spectroscopic methods. In a solution of 1.0 M HCl, SCPs were used to prevent corrosion of carbon steel (CS). The inhibition productivity (%η) rises as the synthetic inhibitor dose rises, and the opposite is true as the temperature rises. The study was carried out using chemical (mass loss, ML) and electrochemical ( potentiodynamic polarization, PDP and electrochemical impedance microscopy, EIS) techniques, which showed %η reached to 93.1% and 92.5% for SCP1 & SCP2, respectively at 21 × 10-6 M, 25 °C. For the polarization results, SCPs behave as mixed-type inhibitors. With increasing doses of SCPs, the charge transfer resistance grew and the double layer's capacitance lowered. The creation of a monolayer on the surface of CS was demonstrated by the finding that the adsorption of SCPs on its surface followed the Henry adsorption isotherm. The parameters of thermodynamics were computed and explained. The physical adsorption of SCPs on the surface of CS is shown by the lowering values of free energy (∆Goads < - 20 kJ mol-1) and increasing the activation energy (E*a) values in presence of SCP1 & SCP2 than in their absence. Atomic force microscope (AFM) and scanning electron microscopy (SEM) demonstrated the development of a protective thin film of SCPs precipitated on the surface of CS. There is a strong matching between results obtained from experimental and theoretical studies. Results from each approach that was used were consistent.

Biodegradable polysaccharide grafted polyacrylamide inhibitor for corrosion in CO2- saturated saline solution

A biodegradable polysaccharide-based inhibitor is grafted with polyacrylamide (PAM) for oilfields' sweet corrosion. The green properties of agar and PAM were incorporated to synthesize an agar-grafted-PAM (AGGPAM) inhibitor. Electrochemical tests of Tafel and AC impedance, were used to determine the corrosion rate of carbon steel (C-steel) and protection efficiency in CO2-saturated 3.5 wt% NaCl solution. The surface morphology was characterized using FESEM coupled with EDX. Results demonstrated the promising performance of AGGPAM in improving steel resistivity, achieving 85% efficiency at 500 mg L-1 and reducing the corrosion rate from 33 to 4.9 mils per year at 25 °C. The electrochemical tests classified AGGPAM as a mixed-type inhibitor, yet with a larger potential to inhibit the cathodic hydrogen evolution. Kinetics study at a temperature of 50 °C revealed a deteriorated AGGPAM inhibition attributed to electrolyte diffusion through the weakly adsorbed AGGPAM film. Nevertheless, the AGGPAM-inhibited solution exhibited a corrosion rate of 26.7 mils per year at 50 °C, which is still lower than that of blank at 25 °C. The steel resistance was diminished from 1436 to 355 Ω cm2 at 50 °C. Implementing AGGPAM coating reduced the steel corrosion rate to 9.6 mils per year, achieving 71% efficiency. AGGPAM inhibitor toxicity was evaluated using ADMETlab, which predicted negligible hazardous impacts. Lastly, potentiostatic testing of steel with AGGPAM at an applied potential of 50 mV illustrated surface protection and decreased current over a prolonged time. Herein, the experimental investigation revealed the promising capabilities of AGGPAM as an efficient corrosion inhibitor in oilfields.

Electrochemical, surface morphological and computational evaluation on carbohydrazide Schiff bases as corrosion inhibitor for mild steel in acidic medium

Anticorrosion and adsorption behaviour of synthesized carbohydrazide Schiff bases, namely (Z)-N'-(4-hydroxy-3-methoxybenzylidene)-6-methyl-2-oxo-4-phenyl-1,2,3,4-tetrahydropyrimidine-5-carbohydrazide(MBTC) and (Z)-N'-(3,4-dichlorobenzylidene)-6-methyl-2-oxo-4-phenyl-1,2,3,4-tetrahydropyrimidine-5-carbohydrazide (CBTC) was examined for mild steel (MS) in 15% HCl medium. The corrosion inhibition study was performed by using gravimetric, thermodynamic, electrochemical and theoretical studies including density functional theory (DFT), molecular dynamic simulation (MDS) and Monte Carlo simulations (MCS). The outcomes in terms of corrosion inhibition efficiency using electrochemical impedance spectroscopy (EIS) method at 303 K and 150 ppm concentration were 96.75% for MBTC and 95.14% for CBTC. Both inhibitors adsorbed on the MS surface through physical as well as chemical adsorption and followed the Langmuir isotherm. The mixed-type nature of both inhibitors was identified by polarization results. Surface analysis was done using FESEM, EDX, AFM and XPS studies and results showed that a protective layer of inhibitor molecules was developed over the surface of MS. The results of DFT, MCS and MDS are in accordance with experimental results obtained by weight loss and electrochemical methods.

Environmentally Benign Water-Soluble Sodium L-2-(1-Imidazolyl) Alkanoic Acids as New Corrosion Inhibitors for Mild Steel in Artificial Seawater

Three novel natural amino acid-derived sodium L-2-(1-imidazolyl) alkanoic acids (IZSs), namely, sodium 2-(1H-imidazol-1-yl)-4-methylpentanoate (IZS-L), sodium 2-(1H-imidazol-1-yl)-3-phenylpropanoate (IZS-P), and sodium 2-(1H-imidazol-1-yl)-4-(methylthio)butanoate (IZS-M), were investigated as corrosion inhibitors. The IZSs were synthesized following the green chemistry principles, and their structure was characterized using FTIR and NMR techniques. The corrosion study results reveal that a moderate concentration of IZSs (having low solution conductivity) showed potential corrosion inhibition for mild steel in artificial seawater. At longer immersion, IZS-P forms a uniform protective film and exhibits the potential inhibition efficiency of 82.46% at 8.4 mmol L^-1. Tafel polarization results reveal that IZS-P and IZS-M act as mixed types with an anodic predominantly corrosion inhibitor. The electrochemical impedance spectroscopy results signify that IZSs inhibit mild steel corrosion through the formation of an inhibitor film on the metal surface, which was further confirmed by the FTIR, SEM, EDX, and XPS studies. DFT result shows that in IZS-P, the benzylic group (-CH₂-Ph) has greater electron distribution compared to isobutyl (-CH₂CH(CH₃)₂) in IZS-L and methythioethyl group (-CH₂CH₂SCH₃) which supported the corrosion inhibition performance at longer immersion [IZS-P (82.46%) > IZS-M (67.19%) > IZS-L (24.77%)].

Essential Oil of Origanum vulgare as a Green Corrosion Inhibitor for Carbon Steel in Acidic Medium

In this study, Oregano (Origanum vulgare) leaf essential oil was studied as an environmental-friendly anticorrosion agent for carbon steel in aggressive hydrochloric acid. The corrosion inhibition of O. vulgare was characterized by surface morphology, electrochemical, weight loss, theoretical and computational methods. It was found that the highest inhibition performance of O. vulgare was 85.64% at 2 g/l in 1 M HCl. The results of Langmuir isotherm and adsorption thermodynamics investigation demonstrated that the O. vulgare inhibitor adsorbed on the metal surface by the formation of rigid covalent bonds. The adsorption and inhibition centers of the selected inhibitor were studied by the computational methods, resulting in that the hydroxyl functional groups and benzoyl rings are mainly responsible for the high inhibition efficiency.

Coco Monoethanolamide Surfactant as a Sustainable Corrosion Inhibitor for Mild Steel: Theoretical and Experimental Investigations

Recent studies indicate that surfactants are a relatively new and effective class of corrosion inhibitors that almost entirely meet the criteria for a chemical to be used as an aqueous phase corrosion inhibitor. They possess the ideal hydrophilicity to hydrophobicity ratio, which is crucial for effective interfacial interactions. In this study, a coconut-based non-ionic surfactant, namely, coco monoethanolamide (CMEA), was investigated for corrosion inhibition behaviour against mild steel (MS) in 1 M HCl employing the experimental and computational techniques. The surface morphology was studied employing the scanning electron microscope (SEM), atomic force microscope (AFM), and contact measurements. The critical micelle concentration (CMC) was evaluated to be 0.556 mM and the surface tension corresponding to the CMC was 65.28 mN/m. CMEA manifests the best inhibition efficiency (η%) of 99.01% at 0.6163 mM (at 60 °C). CMEA performs as a mixed-type inhibitor and its adsorption at the MS/1 M HCl interface followed the Langmuir isotherm. The theoretical findings from density functional theory (DFT), Monte Carlo (MC), and molecular dynamics (MD) simulations accorded with the experimental findings. The MC simulation's assessment of CMEA's high adsorption energy (-185 Kcal/mol) proved that the CMEA efficiently and spontaneously adsorbs at the interface.

Ethyl ester/acyl hydrazide-based aromatic sulfonamides: facile synthesis, structural characterization, electrochemical measurements and theoretical studies as effective corrosion inhibitors for mild steel in 1.0 M HCl

In this research paper, aromatic sulfonamide-derived ethyl ester (p-TSAE) and its acyl hydrazide (p-TSAH) were directly synthesized, characterized, and employed for the first time as prospective anticorrosive agents to protect mild steel in 1.0 M HCl conditions. The corrosion efficiency was probed by electrochemical methods including polarization, impedance, and frequency modulation measurements. Optimal efficiencies of 94% and 92% were detected for the hydrazide and ester, respectively, revealing excellent corrosion inhibition. Moreover, both the hydrazide and ester molecules combat the cathodic and anodic reactions correspondingly in a mixed-type manner. The electron transfer (ET) at the inhibitor/metal interface was evaluated using DFT at the B3LYP/6-31g(d,p) level. Natural bond orbital analysis (NBO) and frontier molecular orbital analysis (FMO) calculations showed superior capabilities of the synthesized inhibitors to easily reallocate charge into the metal surface. However, the hydrazide molecules showed slightly better inhibition efficiency than the ester due to the strong interaction between the lone pairs of the nitrogen atoms and the d-orbitals of the metal. The chemical hardness of the hydrazide and ester are 2.507 and 2.511 eV, respectively, in good accordance with the recorded electrochemical inhibition efficiencies for both molecules. Good and straightforward correlations between the experiments and calculations are obtained.

Sodium Succinate as a Corrosion Inhibitor for Carbon Steel Rebars in Simulated Concrete Pore Solution

The inhibiting performance of sodium succinate (Na₂C₄H₄O₄) was evaluated as an organic environmentally friendly corrosion inhibitor for carbon steel rebars in 0.6 M Cl^- simulated concrete pore solution. Potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) measurements were utilized to evaluate the inhibitor performance at different temperatures and concentrations. The investigated corrosion inhibitor showed strong corrosion inhibition performance as it adsorbs on the surface of the rebar, creating a protective adsorption film. According to PDP, the inhibitor is classified as a mixed-type inhibitor with an inhibitor efficiency of 77, 69, 59, and 54% for 25, 35, 45, and 55 °C, respectively. EIS validated the PDP tests, showing that sodium succinate displaces the water molecules at the interface, creating an adsorption film by complexing with ferrous ions. The film thickness was calculated, and sodium succinate was able to produce a thicker protective film (span of nanometers) relative to the reference at every temperature. The adsorption of sodium succinate follows the Temkin adsorption isotherm. ΔG⁰_ads was found to be -32.75 kJ/mol, indicating that the inhibitor adsorption is a combined physisorption and chemisorption process. Different surface characterizations were utilized to substantiate the adsorption of sodium succinate, these include scanning electron microscopy, energy-dispersive X-ray spectroscopy, and micro-Raman spectroscopy. Finally, quantum chemical calculations showed that the delocalized electrons in the carboxyl group have high HOMO energies and electrostatic potential, which facilitates the adsorption of sodium succinate corrosion inhibitor onto the carbon steel rebar surface.

Green β-cyclodextrin-based corrosion inhibitors: Recent developments, innovations and future opportunities

β-Cyclodextrin-based compounds are used to develop and innovate materials that protect against corrosion due to their sustainability, low cost, environmental friendliness, excellent water solubility and high inhibition efficiency. However, corrosion potentials of β-CD-based compounds were not reviewed with the modern trends. The essence of the problem is that a deep understanding of the development and innovation of β-CD-based compounds as corrosion inhibitors is very important in creating next-generation materials for corrosion protection. In this review, the fundamental behaviour, importance, developments and innovations of β-CD modified with natural and synthetic polymers, β-CD grafted with the organic compounds, β-CD-based supramolecular (host-guest) systems with organic molecules, polymer β-CD-based supramolecular (host-guest) systems, β-CD-based graphene oxide materials, β-CD-based nanoparticle materials and β-CD-based nanocarriers as corrosion inhibitors for various metals were reviewed and discussed with recent research works as examples. In addition, the corrosion inhibition of β-CD-based compounds for biocorrosion, microbial corrosion and biofouling was reviewed. It was found that (i) these compounds are sustainable, inexpensive, environmentally friendly, and highly water-soluble and have high inhibition efficiency; (ii) the molecular structure of β-CD makes it an excellent molecular container for corrosion inhibitors compounds; (iii) the β-CD is excellent core to develop the next generation of corrosion inhibitors. It is recommended that (i) β-CD compounds would be synthesized by green methods, such as using biological sustainable catalysts and green solvents, green methods include irradiation or heating, energy-efficient microwave irradiation, mechanochemical mixing, solid-state reactions, hydrothermal reactions and multicomponent reactions; (ii) this review will be helpful in creating, enhancing and innovating the next green and efficient materials for future corrosion protection in high-impact industries.

Cucumber (Cucumis sativus L.) Leaf Extract as a Green Corrosion Inhibitor for Carbon Steel in Acidic Solution: Electrochemical, Functional and Molecular Analysis

An extract of cucumber leaves (ECSL) was prepared as a green corrosion inhibitor for carbon steel. Its carbon steel corrosion inhibition performance against 0.5 mol L⁻¹ H₂SO₄ was investigated using electrochemical methods and scanning electron microscopy (SEM). Its composition was analyzed by gas chromatography and mass spectroscopy (GC−MS). Quantum chemical calculations and molecular dynamics simulations (MDS) were conducted to elucidate the adsorption mechanism of the inhibitor molecules on the carbon steel surface. The results indicated that the inhibition efficiency increases with its increasing concentration. The extract acted as a mixed type corrosion inhibitor, and its inhibition properties were ascribed to the geometric coverage effect induced by its adsorption on the metal surface in accordance with Langmuir’s law. The active components in the extract were identified as mainly organic compounds with functional groups such as aromatic moieties and heteroatoms. The inhibition activities of ECSL are delivered through the ability of the active components to adsorb on the metal surface through their functional groups to form a protective layer which hinders the contact of aggressive substances with carbon steel and thus suppresses its corrosion. This research provides an important reference for the design of green corrosion inhibitors based on plant waste materials.