Study on the thermal washing of oily sludge used by rhamnolipid/sophorolipid binary mixed bio-surfactant systems

Glycolipids biosurfactants production using low-cost substrates for environmental remediation: progress, challenges, and future prospects

The production of renewable materials from alternative sources is becoming increasingly important to reduce the detrimental environmental effects of their non-renewable counterparts and natural resources, while making them more economical and sustainable. Chemical surfactants, which are highly toxic and non-biodegradable, are used in a wide range of industrial and environmental applications harming humans, animals, plants, and other entities. Chemical surfactants can be substituted with biosurfactants (BS), which are produced by microorganisms like bacteria, fungi, and yeast. They have excellent emulsifying, foaming, and dispersing properties, as well as excellent biodegradability, lower toxicity, and the ability to remain stable under severe conditions, making them useful for a variety of industrial and environmental applications. Despite these advantages, BS derived from conventional resources and precursors (such as edible oils and carbohydrates) are expensive, limiting large-scale production of BS. In addition, the use of unconventional substrates such as agro-industrial wastes lowers the BS productivity and drives up production costs. However, overcoming the barriers to commercial-scale production is critical to the widespread adoption of these products. Overcoming these challenges would not only promote the use of environmentally friendly surfactants but also contribute to sustainable waste management and reduce dependence on non-renewable resources. This study explores the efficient use of wastes and other low-cost substrates to produce glycolipids BS, identifies efficient substrates for commercial production, and recommends strategies to improve productivity and use BS in environmental remediation.

The Physicochemical and Functional Properties of Biosurfactants: A Review

Surfactants, also known as surface-active agents, have emerged as an important class of compounds with a wide range of applications. However, the use of chemical-derived surfactants must be restricted due to their potential adverse impact on the ecosystem and the health of human and other living organisms. In the past few years, there has been a growing inclination towards natural-derived alternatives, particularly microbial surfactants, as substitutes for synthetic or chemical-based counterparts. Microbial biosurfactants are abundantly found in bacterial species, predominantly Bacillus spp. and Pseudomonas spp. The chemical structures of biosurfactants involve the complexation of lipids with carbohydrates (glycolipoproteins and glycolipids), peptides (lipopeptides), and phosphates (phospholipids). Lipopeptides, in particular, have been the subject of extensive research due to their versatile properties, including emulsifying, antimicrobial, anticancer, and anti-inflammatory properties. This review provides an update on research progress in the classification of surfactants. Furthermore, it explores various bacterial biosurfactants and their functionalities, along with their advantages over synthetic surfactants. Finally, the potential applications of these biosurfactants in many industries and insights into future research directions are discussed.

Characterization and Production of a Biosurfactant Viscosin from Pseudomonas sp. HN11 and its Application on Enhanced oil Recovery During oily Sludge Cleaning

Biosurfactants are renewable resources with versatile applications on environmental bioremediation and industrial processes. Pseudomonas species are one of the promising biosurfactant producers. However, besides rhamnolipids, little is known about Pseudomonas-derived biosurfactants on solubilization of polycyclic aromatic hydrocarbons (PAHs) and oily sludge treatment. In this study, Pseudomonas sp. HN11-derived biosurfactant was purified by chromatographic methods and was characterized as viscosin via bioinformatic analysis, spectrometric and spectroscopic analyses, Marfey's method and (C-H)α NMR fingerprint matching approach. Viscosin is a potent biosurfactant with critical micelle concentration of 5.79 mg/L and is stable under various stresses. Moreover, viscosin was produced at 0.42 g/L at 48 h of liquid fermentation. Further data have shown that emulsifying agent viscosin is capable of promoting the solubilization of PAHs and displays enhanced oil recovery during oily sludge treatment. More specifically, viscosin has shown significantly enhanced solubilization on fluoranthene compared with control (0.04 mg/L), 2.21 mg/L and 1.27 mg/L fluoranthene was recovered from 100 mg/L and 200 mg/L viscosin treatment, respectively. However, only 200 mg/L viscosin has significantly enhanced the solubilization of phenanthrene (0.75 mg/L) and benzo[a]pyrene (0.51 mg/L) compared to each control (0.23 mg/L for phenanthrene and 0.09 mg/L for benzo[a]pyrene). Viscosin treatment of oily sludge (recovering of 0.58 g oil) has shown a significant oil recovery compared to that of control (recovering of 0.42 g oil). This study shows the great potential of viscosin-type biosurfactant on oily sludge treatment.

Efficient remediation of soils contaminated with petroleum hydrocarbons using sustainable plant-derived surfactants

Surfactant-enhanced multiphase extraction is recognized as an effective method to remove petroleum related contaminants from soil. Owing to the high biodegradability and low biotoxicity, plant-derived surfactants are considered as promising alternatives to synthetic surfactants. In this study, two plant surfactants were respectively extracted from Sapindus mukorossi (PS-1) and Fructus Gleditsiae sinensis (PS-2). Component analysis and chemical structure characterization indicated that triterpenoid saponins were the main components of both plant surfactants. The removal efficiency of tetradecane by PS-1 and PS-2 was 75.6% and 62.2%, respectively, which was comparable with that by Tween-80. The results were validated by column leaching experiments. The abundant hydroxyl, aldehyde and epoxy groups in the plant surfactants made them readily self-assemble to form micelles via hydrogen bonding and van der Waals interactions, which promoted the solubilization of tetradecane in the liquid phase, particularly at appropriate ionic strength and temperature. Due to the reduced electrostatic attraction by the acidic and ionizable functional groups in the plant surfactants, their sorption capacities (0.15 and 0.24 g1-n Ln·kg-1 for PS-1 and PS-2, respectively) onto the soil were much lower than that of Tween-80, making them much easier to be extracted from contaminated soil. This study would deepen our understanding to improve the performances of plant surfactants in petroleum hydrocarbons-contaminated soil remediation.

Improving rhamnolipids production using fermentation-foam fractionation coupling system: cell immobilization and waste frying oil emulsion

This work focused on the development of an inexpensive carbon source and the improvement of the fermentation-foam fractionation coupling system. The rhamnolipids production capacity of waste frying oil (WFO) was evaluated. The suitable bacterial cultivation of seed liquid and the addition amount of WFO was 16 h and 2% (v/v), respectively. A combined strategy of cell immobilization and oil emulsion avoid cell entrainment inside foam and improves the oil mass transfer rate. The immobilization conditions of bacterial cells into alginate-chitosan-alginate (ACA) microcapsules were optimized using the response surface method (RSM). Under the optimal conditions, rhamnolipids production using batch fermentation with immobilized strain reached 7.18 ± 0.23% g/L. WFO was emulsified into a fermentation medium using rhamnolipids as emulsifier (0.5 g/L). By monitoring dissolved oxygen, 30 mL/min was selected as a suitable air volumetric flow rate for fermentation-foam fractionation coupling operation. The total production and recovery percentage of rhamnolipids were 11.29 ± 0.36 g/L and 95.62 ± 0.38%, respectively.

Integration of hydrothermal and pyrolysis for oily sludge treatment: A novel collaborative process

In this study, hydrothermal treatment and in situ pyrolysis were combined to develop a novel collaborative process (HCP treatment method). In a self-designed reactor, the HCP method was used to study the influences of hydrothermal temperature and pyrolysis temperature on the product distribution of OS. The products from the HCP treatment of OS were compared with that from the traditional pyrolysis. In addition, the energy balance in the different processes of treatment was analyzed. The results showed that compared to the traditional pyrolysis method, the gas products obtained after HCP treatment achieve a higher H₂ production. As the hydrothermal temperature raising from 160 to 200 °C, the H₂ production showed an increase from 4.14 to 9.83 ml/g. In addition, GC-MS analysis showed that the content of olefins from the HCP treatment oil was increased from 1.92% to 6.01% compared to traditional pyrolysis. Energy consumption analysis showed that only 55.39% energy consumption of traditional pyrolysis is required for treating 1 kg OS by employing the HCP treatment at 500 °C. All results indicated that the HCP treatment is a clean production process of OS with low energy consumption.

A Nano-Cleaning Fluid for Downhole Casing Cleaning

In drilling and completion projects, sludge is formed as a byproduct when barite and oil are mixed, and later sticks to the casing. This phenomenon has caused a delay in drilling progress, and increased exploration and development costs. Since nano-emulsions have low interfacial surface tension, wetting, and reversal capabilities, this study used nano-emulsions with a particle size of about 14 nm to prepare a cleaning fluid system. This system enhances stability through the network structure in the fiber-reinforced system, and prepares a set of nano-cleaning fluids with adjustable density for ultra-deep wells. The effective viscosity of the nano-cleaning fluid reaches 11 mPa·s, and the system is stable for up to 8 h. In addition, this research independently developed an indoor evaluation instrument. Based on on-site parameters, the performance of the nano-cleaning fluid was evaluated from multiple angles by heating to 150 °C and pressurizing to 3.0 Mpa to simulate downhole temperature and pressure. The evaluation results show that the viscosity and shear value of the nano-cleaning fluid system is greatly affected by the fiber content, and the cleaning efficiency is greatly affected by the concentration of the nano-emulsion. Curve fitting shows that the average processing efficiency could reach 60–85% within 25 min and the cleaning efficiency has a linear relationship with time. The cleaning efficiency has a linear relationship with time, where R2 = 0.98335. The nano-cleaning fluid enables the deconstruction and carrying of the sludge attached to the well wall, which accomplishes the purpose of downhole cleaning.

Synthesis of nano-β-CD@Fe3O4 magnetic material and its application in ultrasonic treatment of oily sludge

The extraction process of Tarim oil field in Xinjiang is accompanied by a large amount of oily sludge generation, which seriously restricts the progress of oil and gas development and causes serious pollution to the environment due to its large production, complex composition, and difficult treatment. Nanomaterials combined with ultrasound have been demonstrated to be a promising method for the disposal of hazardous oily sludge. In this paper, a magnetic material Nano-β-CD@Fe₃O₄ was prepared by hydrothermal method and surface modification method. Nano-β-CD@Fe₃O₄ can be intelligently enriched at the oil-water interface and oil-solid interface, and it can be stably dispersed to form nanofluid under the action of ultrasound. Nano-β-CD@Fe₃O₄ can cause changes in oil composition when it is exposed to ultrasound, resulting in the decrease of viscosity and increase of fluidity. The experimental results of treating oily sludge in Xinjiang Tarim showed that the best treatment effect was achieved when the concentration of Nano-β-CD@Fe₃O₄ was 0.5 %, the ultrasonic frequency was 60 Hz and the temperature was 60℃. This solution can reach 90.17 % oil removal efficiency within 45 min, and the secondary oil removal efficiency of Nano-β-CD@Fe₃O₄ recovered by magnetic separation could still reach 85.65 %. This efficient oily sludge treatment method proposed in our study provides valuable information for the development of oily sludge treatment technology.