3D-graphene for electrocatalysis of oxygen reduction reaction: Increasing number of layers increases the catalytic effect

A sol-gel derived LaCoO3 perovskite as an electrocatalyst for Al-air batteries

In this work, we report the performance of the LaCoO3 perovskite oxide as a cathode catalyst for an Al-air battery. LaCoO3 was prepared using the sol-gel method and its suitability as a catalyst has been studied. XRD studies of the perovskite revealed a monoclinic symmetry with no secondary phase being observed. An aggregated morphology with a porous structure was observed from SEM analysis. TEM studies showed that the aggregated LaCoO3 particles exhibited an average diameter of 49.94 nm. The surface area obtained using the BET method is found to be 9.088 m2 g-1. The electrochemical activity of LaCoO3 towards the oxygen reduction reaction (ORR) was higher than that of the bare glassy carbon electrode (GCE). From the kinetic studies, the number of electrons transferred was found to be 4.08, indicating that the reaction occurs through a 4e- pathway. The mass activity and specific activity were found to be 3.05 mA mg-1 and 0.33 mA cm-2 at 1.2 V (vs. the reversible hydrogen electrode (RHE)), respectively. The stability of LaCoO3 was studied using chronoamperometry and impedance analyses, which revealed less charge transfer resistance before and after the stability test. Subsequently, an Al-air battery was fabricated using LaCoO3 as the cathode and Al as the anode. Polyvinyl alcohol (PVA) based KOH gel was used as an electrolyte. The cell exhibited an open circuit voltage (OCV) of 1.35 V with a discharging capacity of 1770 mA h g-1. In addition, the power density was calculated to be 10.04 mW cm-2 at 0.6 V vs. RHE. Our studies suggest that LaCoO3 can be a promising candidate as a cathode for high-performance Al-air batteries.

3D Graphene Materials: From Understanding to Design and Synthesis Control

Carbon materials, with their diverse allotropes, have played significant roles in our daily life and the development of material science. Following 0D C₆₀ and 1D carbon nanotube, 2D graphene materials, with their distinctively fascinating properties, have been receiving tremendous attention since 2004. To fulfill the efficient utilization of 2D graphene sheets in applications such as energy storage and conversion, electrochemical catalysis, and environmental remediation, 3D structures constructed by graphene sheets have been attempted over the past decade, giving birth to a new generation of graphene materials called 3D graphene materials. This review starts with the definition, classifications, brief history, and basic synthesis chemistries of 3D graphene materials. Then a critical discussion on the design considerations of 3D graphene materials for diverse applications is provided. Subsequently, after emphasizing the importance of normalized property characterization for the 3D structures, approaches for 3D graphene material synthesis from three major types of carbon sources (GO, hydrocarbons and inorganic carbon compounds) based on GO chemistry, hydrocarbon chemistry, and new alkali-metal chemistry, respectively, are comprehensively reviewed with a focus on their synthesis mechanisms, controllable aspects, and scalability. At last, current challenges and future perspectives for the development of 3D graphene materials are addressed.

Scalable synthesis of gyroid-inspired freestanding three-dimensional graphene architectures

Three-dimensional porous architectures of graphene are desirable for energy storage, catalysis, and sensing applications. Yet it has proven challenging to devise scalable methods capable of producing co-continuous architectures and well-defined, uniform pore and ligament sizes at length scales relevant to applications. This is further complicated by processing temperatures necessary for high quality graphene. Here, bicontinuous interfacially jammed emulsion gels (bijels) are formed and processed into sacrificial porous Ni scaffolds for chemical vapor deposition to produce freestanding three-dimensional turbostratic graphene (bi-3DG) monoliths with high specific surface area. Scanning electron microscopy (SEM) images show that the bi-3DG monoliths inherit the unique microstructural characteristics of their bijel parents. Processing of the Ni templates strongly influences the resultant bi-3DG structures, enabling the formation of stacked graphene flakes or fewer-layer continuous films. Despite the multilayer nature, Raman spectra exhibit no discernable defect peak and large relative intensity for the Raman 2D mode, which is a characteristic of turbostratic graphene. Moiré patterns, observed in scanning tunneling microscopy images, further confirm the presence of turbostratic graphene. Nanoindentation of macroscopic pillars reveals a Young's modulus of 30 MPa, one of the highest recorded for sp² carbon in a porous structure. Overall, this work highlights the utility of a scalable self-assembly method towards porous high quality graphene constructs with tunable, uniform, and co-continuous microstructure.

Three-dimensional Composite Catalysts for Al-O2 Batteries Composed of CoMn2O4 Nanoneedles Supported on Nitrogen-Doped Carbon Nanotubes/Graphene

Great efforts have been focused on studying high-efficiency and stable catalysts toward oxygen reduction reaction (ORR) in metal-air batteries. In view of synergistic effects and improved properties, carbon nanotubes and three-dimensional graphene (CNTs-3D graphene) hybrid catalysts developed via a well-controlled route are urgently required. Herein, a CoMn₂O₄ (CMO) nanoneedle-supported nitrogen-doped carbon nanotubes/3D graphene (NCNTs/3D graphene) composite was prepared by in situ chemical vapor deposition (CVD) along with hydrothermal methods over a Ni foam substrate. The cyclic voltammetry and linear sweep voltammograms results indicate that the CMO/NCNTs/3D graphene hybrid possesses remarkable electrocatalytic performance toward ORR in alkaline conditions compared with NCNTs/3D graphene, CMO/3D graphene, and 3D graphene catalysts, even outperforming the commercial 20 wt % Pt/C catalyst. Moreover, the Al-air coin cell employing CMO/NCNTs/3D graphene as cathode catalysts obtains an open circuit voltage of 1.55 V and a specific capacity of 312.8 mA h g^-1, which are superior to the Al-air coin cell with NCNTs/3D graphene as catalysts. This work supplies new insights to advanced electrocatalysts introducing NCNTs/3D graphene as a catalyst support to develop scalable transition-metal oxide/NCNTs/3D graphene hybrids with excellent catalytic activity toward ORR in Al-air systems.

Novel Porous Nitrogen Doped Graphene/Carbon Black Composites as Efficient Oxygen Reduction Reaction Electrocatalyst for Power Generation in Microbial Fuel Cell

To improve the power generation of a microbial fuel cell (MFC), a porous nitrogen-doped graphene/carbon black (NG/CB) composite as efficient oxygen reduction reaction (ORR) electrocatalyst was successfully synthesized by pyrolyzing graphene oxide (GO) encapsulated CB with cetyltrimethyl ammonium bromide as a bridge. This concept-to-proof synthesis can be considered as a template-like method. Based on this method, one composite named as NG/CB-10 was acquired using the optimized GO-to-CB mass ratio of 10:1. Electrochemical tests demonstrate that NG/CB-10 can catalyze ORR in neutral-pH medium through a four-electron pathway with positively shifted the onset potential, the enhanced current density and reduced charge transfer resistance. CB addition also prolongs the stability of NG/CB-10. The enhancement in electrochemical performance of NG/CB-10 was attributed to the enlarged surface area, abundant mesopores and high content of pyridinic nitrogen. The maximum power density of MFC equipping NG/CB-10 as cathode electrocatalyst reached 936 mW·m⁻², which was 26% higher than that of NG and equal to that of platinum/carbon. The cost of NG/CB-10 was reduced by 25% compared with that of NG. This work provides a novel method to synthesize promising ORR electrocatalyst for MFC in the future.

One-step reducing and dispersing graphene oxide via hydroxypropyl hydrazine and its applications in Cu2+ removal

Graphene is widely used in numerous scientific fields including physics, chemistry and materials science due to its exceptional electrical, thermal, optical and mechanical properties. However, the poor solubility/dispersibility strongly limits the practical applications of graphene. In this work, hydroxypropyl hydrazine (HPH) was synthesized to reduce graphene oxide (GO) under mild conditions. The as-produced graphene sheets with a 3D-porous structure show admirable dispersion stability in N,N-dimethylacetamide (DMAc) and the graphene sheets are more effective absorbents for Cu²⁺ removal than those reduced by hydrazine hydrate. A mechanism for removal of epoxides and carboxides from GO by HPH has been proposed. This one-step reducing and dispersing process of GO is more efficient, environmentally benign and safer for the bulk-scale production of 3D porous graphene.

Dechlorination of Trichloroacetic Acid Using a Noble Metal-Free Graphene-Cu Foam Electrode via Direct Cathodic Reduction and Atomic H

A three-dimensional graphene-copper (3D GR-Cu) foam electrode prepared by chemical vapor deposition method exhibited superior electrocatalytic activity toward the dechlorination of trichloroacetic acid (TCAA) as compared to the Cu foam electrode. The cyclic voltammetry and electrochemical impedance spectra analysis confirmed that GR accelerated the electron transfer from the cathode surface to TCAA. With the applied cathode potential of -1.2 V (vs SCE), 95.3% of TCAA (500 μg/L) was removed within 20 min at pH 6.8. TCAA dechlorination at the Cu foam electrode was enhanced at acidic pH, while a slight pH effect was observed at the GR-Cu foam electrode with a significant inhibition for Cu leaching. The electrocatalytic dechlorination of TCAA was accomplished via a combined stepwise and concerted pathway on both electrodes, whereas the concerted pathway was efficiently promoted on the GR-Cu foam electrode. The direct reduction by electrons was responsible for TCAA dechlorination at Cu foam electrode, while at GR-Cu foam electrode, the surface-adsorbed atomic H* also contributed to TCAA dechlorination owing to the chemical storage of hydrogen in the GR structure. Finally, the potential applicability of GR-Cu foam was revealed by its stability in the electrocatalytic dechlorination over 25 cycles.

Boron, nitrogen, and phosphorous ternary doped graphene aerogel with hierarchically porous structures as highly efficient electrocatalysts for oxygen reduction reaction

Highly efficient catalysts (mainly 4e⁻ mechanism, J_k: −4.6 mA cm⁻²) for ORR based on B/N/P ternary-doped graphene aerogels were developed.

Improved oxygen reduction reaction activity of three-dimensional porous N-doped graphene from a soft-template synthesis strategy in microbial fuel cells

Porous nitrogen-doped graphene can serve as a promising oxygen reduction reaction catalyst in microbial fuel cells for power generation.

Crumpled graphene nanoreactors

Nanoreactors are material structures that provide engineered internal cavities that create unique confined nanoscale environments for chemical reactions. Crumpled graphene nanoparticles or "nanosacks" may serve as nanoreactors when filled with reactive or catalytic particles and engineered for a specific chemical function. This article explores the behavior of crumpled graphene nanoreactors containing nanoscale ZnO, Ag, Ni, Cu, Fe, or TiO2 particles, either alone or in combination, in a series of case studies designed to reveal their fundamental behaviors. The first case study shows that ZnO nanoparticles undergo rapid dissolution inside the nanoreactor cavity accompanied by diffusive release of soluble products to surrounding aqueous media through the irregular folded shell. This behavior demonstrates the open nature of the sack structure, which facilitates rapid small-molecule exchange between inside and outside that is a requirement for nanoreactor function. In a case study on copper and silver nanoparticles, encapsulation in graphene nanoreactors is shown in some cases to enhance their oxidation rate in aqueous media, which is attributed to electron transfer from the metal core to graphene that bypasses surface oxides and allows reduction of molecular oxygen on the high-area graphene shell. Nanoreactors also allow particle-particle electron transfer interactions that are mediated by the connecting conductive graphene, which give rise to novel behaviors such as galvanic protection of Ag nanoparticles in Ag/Ni-filled nanoreactors, and the photochemical control of Ag-ion release in Ag/TiO2-filled nanoreactors. It is also shown that internal graphene structures within the sacks provide pockets that reduce particle mobility and inhibit particle sintering during thermal treatment. Finally, these novel behaviors are used to suggest and demonstrate several potential applications for graphene nanoreactors in catalysts, controlled release, and environmental remediation.