An approach to the analysis of the impedance spectra of solid oxide fuel cell using the DRT technique

Revitalizing Oxygen Reduction Reactivity of Composite Oxide Electrodes via Electrochemically Deposited PrOx Nanocatalysts

Solid oxide fuel cells that operate at intermediate temperatures require efficient catalysts to enhance the inherently poor electrochemical activity of the composite electrodes. Here, a simple and practical electrochemical deposition method is presented for fabricating a PrOx overlayer on lanthanum strontium manganite-yttria-stabilized zirconia (LSM-YSZ) composite electrodes. The method requires less than four minutes for completion and can be carried out under at ambient temperature and pressure. Crucially, the treatment significantly improves the electrode's performance without requiring heat treatment or other supplementary processes. The PrOx-coated LSM-YSZ electrode exhibits an 89% decrease in polarization resistance at 650 °C (compared to an untreated electrode), maintaining a tenfold reduction after ≈400 h. Transmission line model analysis using impedance spectra confirms how PrOx coating improved the oxygen reduction reaction activity. Further, tests with anode-supported single cells reveal an outstanding peak power density compared to those of other LSM-YSZ-based cathodes (e.g., 418 mW cm-2 at 650 °C). Furthermore, it is demonstrated that multicomponent coating, such as (Pr,Ce)Ox, can also be obtained with this method. Overall, the observations offer a promising route for the development of high-performance solid oxide fuel cells.

Enhancing the Electrochemical Performance in Symmetrical Solid Oxide Cells through Nanoengineered Redox-Stable Electrodes with Exsolved Nanoparticles

Symmetrical solid oxide cells (SSOCs) have recently gained significant attention for their potential in energy conversion due to their simplified cell configuration, cost-effectiveness, and excellent reversibility. However, previous research efforts have mainly focused on improving the electrode performance of perovskite-type electrodes through different doping strategies, neglecting microstructural optimization. This work presents novel approaches for the nanostructural tailoring of (La0.8Sr0.2)0.95Fe1-xTixO3-δ (LSFTx, x = 0.2 and 0.4) electrodes using a single-step spray-pyrolysis deposition process. By incorporating these electrodes into a Ce0.9Gd0.1O1.95 (CGO) porous backbone or employing a nanocomposite architecture with nanoscale particle size, we achieved significant improvements in the polarization resistance (Rp) compared with traditional screen-printed electrodes. To further boost the fuel oxidation performance, a Ni-doping strategy, coupled with meticulous microstructural optimization, was implemented. The exsolution of Ni nanoparticles under reducing conditions resulted in remarkable Rp values as low as 0.34 and 0.11 Ω cm2 in air and wet H2 at 700 °C, respectively. Moreover, an electrolyte-supported cell with symmetrical electrodes demonstrated a stable maximum power density of 617 mW cm-2 at 800 °C. These findings highlight the importance of combining electrode composition optimization with advanced morphology control in the design of highly efficient and durable SSOCs.

The effect of temperature and oxygen partial pressure on the concentration of iron and manganese ions in La1/3Sr2/3Fe1-xMnxO3-δ

The oxygen content was measured in cubic perovskite-type La1/3Sr2/3Fe1-xMnxO3-δ (x = 0.1, 0.17, 0.25, and 1/3) in the range of oxygen partial pressure from 10-22 to 0.5 atm at 750-950 °C with a step of 50 °C by coulometric titration. Gradual removal of oxygen from the oxides during the measurements was carried out until the stability limit was achieved and the reductive decomposition began. An increase in manganese content was shown to lead to a decrease in the stability of La1/3Sr2/3Fe1-xMnxO3-δ under reducing conditions. The obtained data on oxygen content were used for defect chemistry modeling in the oxides. The enthalpy of the Fe3+ to Fe4+ and Mn3+ to Mn4+ oxidation reactions (ΔHox0) was determined to be -103.2 ± 0.3 and -250 ± 2 kJ mol-1, respectively, for the x = 0.1 composition, and increased slightly with increasing manganese content. The large difference in ΔHox0 determines a strong distinction between the behavior of iron and manganese in perovskite-type oxides. An increase in manganese content in La1/3Sr2/3Fe1-xMnxO3-δ was found to lead to a decrease in the concentration of Fe4+ ions, but did not affect the concentration of Fe2+ ions. The impact of La/Sr ratio was evaluated by comparison of the obtained data with that for La0.5Sr0.5Fe1-xMnxO3-δ, and found to be different for iron and manganese. An increase in lanthanum fraction causes a decrease in the concentration of Fe2+ ions and an increase in the concentration of Mn2+ under reducing conditions.

Mechanistic Study on the Corrosion of (La,Sr)(Co,Fe)O3-δ Cathodes Induced by CO2

Solid Oxide Fuel Cell (SOFC) cathodes operating in ambient atmospheric conditions inevitably encounter CO2 contamination, leading to sustained performance deterioration. In this investigation, we examined the impact of CO2 on three variants of (La,Sr)(Co,Fe)O3-δ cathodes and employed the distribution of relaxation times method to distinguish distinct electrochemical processes based on impedance spectra analysis. We meticulously analyzed and discussed the corrosion resistance of these (La,Sr)(Co,Fe)O3-δ cathodes under high CO2 concentrations, relying on the experimental data. Electrochemical impedance spectroscopy results revealed that La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF-6428), La0.4Sr0.6Co0.2Fe0.8O3-δ (LSCF-4628), and La0.4Sr0.6Co0.2Fe0.7Nb0.1O3-δ (LSCFN-46271) cathodes exhibited persistent degradation when exposed to CO2 at temperatures of 650 °C or 800 °C during the durability-testing period. An increase in electrode polarization resistance was observed upon CO2 introduction to the electrode, but electrode performance recovered upon returning to a pure air environment. Furthermore, X-ray diffraction and scanning electron microscopy analyses confirmed that CO2 did not cause permanent damage to the (La,Sr)(Co,Fe)O3-δ cathodes. These findings indicate that the (La,Sr)(Co,Fe)O3-δ cathodes exhibit excellent resistance to CO2-induced corrosion.

Unveiling the Electrocatalytic Activity of the GdBa0.5Sr0.5Co2-xCuxO5+δ (x ≥ 1) Oxygen Electrodes for Solid Oxide Cells

The A-site cation-ordered GdBa0.5Sr0.5Co2-xCuxO5+δ (GBSCC) double perovskites are evaluated regarding the development of high-performance oxygen electrodes for reversible solid oxide cells (rSOCs). The aims are to maximally decrease the content of toxic and expensive cobalt by substitution with copper while at the same time improving or maintaining the required thermomechanical and electrocatalytic properties. Studies reveal that compositions with 1 ≤ x ≤ 1.15 are particularly interesting. Their thermal and chemical expansions are decreased, and sufficient transport properties are observed. Complementary density functional theory calculations give deeper insight into oxygen defect formation in the considered materials. Chemical compatibility with La0.8Sr0.2Ga0.8Mg0.2O3-δ (LSGM) and Ce0.9Gd0.1O2-δ (GDC) solid electrolytes is evaluated. It is documented that the GdBa0.5Sr0.5Co0.9Cu1.1O5+δ oxygen electrode enables obtaining very low electrode polarization resistance (Rp) values of 0.017 Ω cm2 at 850 °C as well as 0.111 Ω cm2 at 700 °C, which is lower in comparison to that of GdBa0.5Sr0.5CoCuO5+δ (respectively, 0.026 and 0.204 Ω cm2). Systematic distribution of relaxation times analyses allows studies of the electrocatalytic activity and distinguishing elementary steps of the electrochemical reaction at different temperatures. The rate-limiting process is found to be oxygen atom reduction, while the charge transfer at the electrode/electrolyte interface is significantly better with LSGM. The studies also allow elaborating on the catalytic role of the Ag current collector as compared with Pt. The electrodes manufactured using materials with x = 1 and 1.1 permit reaching high power outputs, exceeding 1240 mW cm-2 at 850 °C and 1060 mW cm-2 at 800 °C, for the LSGM-supported cells, which can also work in the electrolysis mode.

Uncovering the Enhancement Mechanism of the Oxygen Reduction Reaction on Perovskite/Ruddlesden-Popper Oxide Heterostructures (Nd,Sr)CoO3/(Nd,Sr)2CoO4 and (Nd,Sr)CoO3/(Nd,Sr)3Co2O7

Although the perovskite (Nd,Sr)CoO₃ (NSC₁₁₃)/Ruddlesden-Popper (R-P) oxide (Nd,Sr)₂CoO₄ (NSC₂₁₄) heterostructure is reported to improve the oxygen reduction reaction (ORR) activity by 2-3 orders of magnitude, the enhancement mechanism remains unclear. For the first time, we conclude that there are two main factors that can enhance the ORR activity: (1) Oxygen adsorbed on such heterostructures would gain more electrons, promoting the oxygen adsorption. (2) The more distant rock-salt layers on the heterointerfaces can facilitate the insertion of interstitial oxygen and form a high-speed transport channel of interstitial oxygen. Moreover, the perovskite/double-layered R-P oxide heterostructure, which has not been reported yet, is predicted to have better ORR performance than the perovskite/single-layered R-P oxide heterostructure. Our work elucidates the ORR enhancement mechanism on perovskite/R-P oxide heterostructures from the atomic level, which is demonstrated by experiments and, thus, is very meaningful for the development of high-performance electrochemical devices.

Unraveling the Influence of the Electrolyte on the Polarization Resistance of Nanostructured La0.6Sr0.4Co0.2Fe0.8O3-δ Cathodes

Large variations in the polarization resistance of La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) cathodes are reported in the literature, which are usually related to different preparation methods, sintering temperatures, and resulting microstructures. However, the influence of the electrolyte on the electrochemical activity and the rate-limiting steps of LSCF remains unclear. In this work, LSCF nanostructured electrodes with identical microstructure are prepared by spray-pyrolysis deposition onto different electrolytes: Zr0.84Y0.16O1.92 (YSZ), Ce0.9Gd0.1O1.95 (CGO), La0.9Sr0.1Ga0.8Mg0.2O2.85 (LSGM), and Bi1.5Y0.5O3-δ (BYO). The ionic conductivity of the electrolyte has a great influence on the electrochemical performance of LSCF due to the improved oxide ion transport at the electrode/electrolyte interface, as well as the extended ionic conduction paths for the electrochemical reactions on the electrode surface. In this way, the polarization resistance of LSCF decreases as the ionic conductivity of the electrolyte increases in the following order: YSZ > LSGM > CGO > BYO, with values ranging from 0.21 Ω cm2 for YSZ to 0.058 Ω cm2 for BYO at 700 °C. In addition, we demonstrate by distribution of relaxation times and equivalent circuit models that the same rate-limiting steps for the ORR occur regardless of the electrolyte. Furthermore, the influence of the current collector material on the electrochemical performance of LSCF electrodes is also analyzed.

Operando Analysis of Losses in Commercial-Sized Solid Oxide Cells: Methodology Development and Validation

The development of decarbonised systems is being fostered by the increasing demand for technological solutions for the energy transition. Solid Oxide Cells are high-efficiency energy conversion systems that are foreseen for commercial development. They exhibit potential power generation and power-to-gas applications, including a reversible operation mode. Long-lasting high performance is essential for guaranteeing the success of the technology; therefore, it is fundamental to provide diagnosis tools at this early stage of development. In this context, operando analysis techniques help detect and identify incipient degradation phenomena to either counteract damage at its origin or correct operando protocols. Frequent switches from the fuel cell to the electrolyser mode add more challenges with respect to durable performance, and deep knowledge of reverse-operation-induced damage is lacking in the scientific and technical literature. Following on from preliminary experience with button cells, in this paper, the authors aim to transfer the methodology to commercial-sized Solid Oxide Cells. On the basis of the experimental evidence collected on planar square cells under dry and wet reactant feed gases, the main contributions to impedance are identified as being charge transfer (f = 103–104 Hz), oxygen surface exchanged and diffusion in bulk LSCF (f = 102–103 Hz), and gas diffusion in the fuel electrode (two peaks, f = 1–100 Hz). The results are validated using the ECM methodology, implementing an LRel(RctQ)GWFLW circuit.

Direct Electrophoretic Deposition and Characterization of Thin-Film Membranes Based on Doped BaCeO3 and CeO2 for Anode-Supported Solid Oxide Fuel Cells

In this work, a technology was developed for the formation of BaCe0.8Sm0.2O3+1 wt% CuO (BCS-CuO)/Ce0.8Sm0.2O1.9 (SDC) thin-film electrolyte membranes for intermediate-temperature solid oxide fuel cells (IT-SOFCs) on porous NiO-BCS-CuO anode substrates using direct electrophoretic deposition (EPD). The effect of increasing the zeta potential when modifying the base suspension of a micro-sized SDC-gn powder (glycine–nitrate method) with the addition of a SDC-lec nanopowder (laser evaporation–condensation) was investigated. Dependences of the current strength on the deposition time and the deposited weight on the EPD voltage were obtained, and evolution of the morphology of the coatings during the modification of the SDC-gn suspension and a suspension of BCS-CuO powder was studied. The compatibility of the shrinkage kinetics of the SDC, the BCS-CuO electrolyte coatings and the NiO-BCS-CuO anode substrate was studied during the high-temperature sintering. Dense BCS-CuO/SDC films of different thicknesses were obtained for the first time on porous NiO-BCS-CuO anode substrates and comprehensive microstructural and electrochemical studies were carried out. The developed technology can be applied to the formation of anode-supported SOFCs with thin-film electrolyte membranes.

Modification of the Microstructure and Transport Properties of La2CuO4−δ Electrodes via Halogenation Routes

Ruddlesden–Popper type electrodes with composition La2CuO4−δ are alternative cathode materials for solid oxide fuel cells (SOFCs); however, the undoped compound exhibits low electrical conductivity for potential applications, which is usually increased by alkaline-earth doping. A promising alternative to alkaline-earth doping is the modification of the anionic framework by halogen doping. In this study, La2CuO4−0.5xAx (A = F, Cl, Br; x = 0–0.3) compounds are prepared by a freeze-drying precursor method, using an anion doping strategy. The composition, structure, morphology and electrical properties are studied to evaluate their potential use in solid oxide fuel cells (SOFCs). The halogen-doped materials show higher electrical conductivity and improved electrocatalytic activity for oxygen reduction reactions when compared to the pristine material, with polarization resistance values 2.5 times lower, i.e., 0.20, 0.11 and 0.08 Ω cm2 for undoped, F- and Cl-doped samples, respectively, at 800 °C. Moreover, halogen doping prevents superficial copper segregation in La2CuO4−δ, making it an attractive strategy for the development of highly efficient electrodes for SOFCs.

Developing an Automated Tool for Quantitative Analysis of the Deconvoluted Electrochemical Impedance Response of a Solid Oxide Fuel Cell

Despite being commercially available, solid oxide fuel cell (SOFC) technology requires further study to understand its physicochemical processes for diagnostics, prognostics, and quality assurance purposes. Electrochemical impedance spectroscopy (EIS), a widely used characterization technique for SOFCs, is often accompanied by the distribution of relaxation times (DRT) as a method for deconvoluting the contribution of each physicochemical process from the aggregated impedance response spectra. While EIS yields valuable information for the operation of SOFCs, the quantitative analysis of the DRT and its shifts remains cumbersome. To address this issue, and to create a replicable benchmark for the assessment of DRT results, a custom tool was developed in MATLAB to numerically analyze the DRT spectra, identify the DRT peaks, and assess their deviation in terms of peak frequency and DRT amplitude from nominal operating conditions. The preliminary validation of the tool was carried out by applying the tool to an extensive experimental campaign on 23 SOFC button-sized samples from three production batches in which EIS measurements were performed in parametric operating conditions. It was concluded that the results of the automated analysis via the developed tool were in accordance with the qualitative analysis of previous studies. It is capable of providing adequate additional quantitative results in terms of DRT shifts for further analysis and provides the basis for better interoperability of DRT analyses between laboratories.

LaCrO3-CeO2-Based Nanocomposite Electrodes for Efficient Symmetrical Solid Oxide Fuel Cells

La_0.98Cr_0.75Mn_0.25O_3-δ-Ce_0.9Gd_0.1O_1.95 (LCM-CGO) nanocomposite layers with different LCM contents, between 40 and 60 wt %, are prepared in a single step by a spray-pyrolysis deposition method and evaluated as both air and fuel electrodes for solid oxide fuel cells (SOFCs). The formation of fluorite (CGO) and perovskite (LCM) phases in the nanocomposite electrode is confirmed by different structural and microstructural techniques. The intimate mixture of LCM and CGO phases inhibits the grain growth, retaining the nanoscale microstructure even after annealing at 1000 °C with a grain size lower than 50 nm for LCM-CGO compared to 200 nm for pure LCM. The synergetic effect of nanosized LCM and CGO by combining their high electronic and ionic conductivity, respectively, leads to efficient and durable symmetrical electrodes. The best electrochemical properties are found for 50 wt % LCM-CGO, showing polarization resistance values of 0.29 and 0.09 Ω cm² at 750 °C in air and H₂, respectively, compared to 2.05 and 1.9 Ω cm² for a screen-printed electrode with the same composition. This outstanding performance is mainly ascribed to the nanoscale electrode microstructure formed directly on the electrolyte at a relatively low temperature. These results reveal that the combination of different immiscible phases with different crystal structures and electrochemical properties could be a promising strategy to design highly efficient and durable air and fuel electrodes for SOFCs.