An efficient wastewater treatment approach for a real woolen textile industry using a chemical assisted NF membrane process

Nanomaterials - A promising solution for textile and fossil fuel generated pollutants

This review approach is divided into two scopes to focus the pollution threats. We cover the applications of nanomaterials to curtail the pollution induced by fossil fuel combustion, and textile dye effluents. Toxic emissions released from automobile exhaust that comprise of NOX. SOX and PAHs compile to harsh breathing and respiratory troubles. The effluents generated from the mammoth textile and leather industry is potential threat to beget massive health issues to human life, and environmental problem. Part I projects the broad envisage on role of nano materials in production of alternative biofuels. In addition, green sources for synthesizing nanomaterials are given special importance. Nano catalyst's utilization in bio-derived fuels such as biogas, bio-oil, bioethanol, and biodiesel are catered to this article. Part II cover the current statistics of textile effluent pollution level in India and its steps in confronting the risks of pollution are discussed. A clear picture of the nano techniques in pre-treatment, and the recent nano related trends pursued in industries to eliminate the dyes and chemicals from the discharges is discussed. The substantial aspect of nano catalysis in achieving emission-free fuel and toxic-free effluents and the augmentation in this field is conferred. This review portrays the dependency on nano materials & technology for sustainable future.

Low-pressure thin-film composite nanofiltration membranes with enhanced selectivity and antifouling property for effective dye/salt separation

For better sustainable resource recovery and elevating the separation efficiency of dye/salt mixture, it is essential to develop an appropriate nanofiltration membrane for the treatment of textile dyeing wastewater containing relatively smaller molecule dyes. In this work, a novel composite polyamide-polyester nanofiltration membrane was fabricated by tailoring amino functionalized quantum dots (NGQDs) and β-cyclodextrin (CD). An in-situ interfacial polymerization occurred between the synthesized NGQDs-CD and trimesoyl chloride (TMC) on the modified multi-carbon nanotubes (MWCNTs) substrate. The incorporation of NGQDs significantly elevated the rejection (increased by ∼ 45.08%) of the resultant membrane for small molecular dye (Methyl orange, MO) compared to the pristine CD membrane at low pressure (1.5 bar). The newly developed NGQDs-CD-MWCNTs membrane exhibited enhanced water permeability without compromising the dye rejection compared to the pure NGQDs membrane. The improved performance of the membrane was primarily attributed to the synergistic effect of functionalized NGQDs and the special hollow-bowl structure of CD. The optimal NGQDs-CD-MWCNTs-5 membrane expressed pure water permeability of 12.35 L m^-2h^-1 bar^-1 at the pressure of 1.5 bar. Noteworthily, the NGQDs-CD-MWCNTs-5 membrane not only showed high rejection for the larger molecular dye of Congo Red (CR, 99.50%) but also for the smaller molecular dye of MO (96.01%) and Brilliant Green (BG, 95.60%) with the permeability of 8.81, 11.40, and 6.37 L m^-2h^-1 bar^-1, respectively at low pressure (1.5 bar). The rejection of inorganic salts by the NGQDs-CD-MWCNTs-5 membrane was 17.20% for sodium chloride (NaCl), 14.30% for magnesium chloride (MgCl₂), 24.63% for magnesium sulfate (MgSO₄), and 54.58% for sodium sulfate (Na₂SO₄), respectively. The great rejection of dyes remained in the dye/salt binary mixed system (higher than 99% for BG and CR, <21% for NaCl). Importantly, the NGQDs-CD-MWCNTs-5 membrane exhibited favorable antifouling performance and potential good operation stability performance. Consequently, the fabricated NGQDs-CD-MWCNTs-5 membrane suggested a prospective application for the reuse of salts and water in textile wastewater treatment owing to the effective selective separation performance.

A novel synergistic effect of TiO2 and ZnO incorporation in PES-based thin-film nanocomposite nanofiltration membrane for treatment of textile wastewater

A novel synergistic effect of TiO₂ and ZnO incorporation in the PES-based thin-film nanocomposite nanofiltration membranes was developed for the treatment of common effluent treatment plant (CETP) textile wastewater. PES@TiO₂ membranes were developed by phase inversion via the immersion precipitation method followed by the addition of zinc oxide nanoparticles prepared by the rapid microwave-assisted hydrothermal process via interfacial polymerization. p-Phenylenediamine was used as a monomer for the IP process that was coated on the PES@TiO₂ support layer. Various techniques have been applied to characterize the developed thin-film nanocomposite membranes such as Fourier transform infrared (FTIR) microscopy, field emission scanning electron microscopy (FESEM), X-ray powder diffraction (XRD), and contact angle measurement to examine the presence of vibrational modes, surface morphology, the crystal structure of nanoparticles, and hydrophilicity of the membrane, respectively. Membrane properties include porosity, salt rejection, mean pore radius, pure water flux, and industrial effluent rejection efficiency that were studied. The thin-film nanocomposite membrane T5-PES@TiO₂(2%)-ZnO(0.3%) was prepared with a combination of 17 wt% PES, 78 wt% DMF, 3 wt% PVP K30, 2% TiO₂, 2.5 wt% PPD, 0.3 wt% ZnO, and 1.0 wt% TMC that exhibited high water permeability, porosity, higher industrial effluent rejection, and salt rejection efficiency compared to the neat PES membrane.

Effect of Textile Wastewater Secondary Effluent on UF Membrane Characteristics

The influence of textile wastewater (TWW) secondary effluent on ultrafiltration (UF) membrane characteristics was investigated. TWW treated with a membrane bioreactor was subjected to four commercial UF membranes (2, 3, 5, and 10 kDa). Both the pristine membranes and the membranes after TWW secondary effluent treatment were characterized. Surface roughness, microscopic analysis of the membrane surface and cross-section, zeta potential, contact angle, membrane composition, and membrane flux were compared. After treatment of secondary effluent, the zeta potential decreased for 5 and 10 kDa membranes, while the contact angle and surface roughness increased for all investigated membranes. In addition, a fouling layer formed on all membranes, and new interactions with pollutants and membranes were confirmed. Membranes with larger pores (5 and 10 kDa) showed a greater decrease in permeate flux during treatment. Detailed analysis showed variations in membrane characteristics after TWW secondary effluent treatment, indicating the stability of the membranes used.

Reuse of textile wastewater for dyeing cotton knitted fabric with hybrid treatment: Coagulation/sand filtration/UF/NF-RO

The aim of this study was to investigate the usefulness of a membrane hybrid process for the treatment of real textile wastewater (TWW) and its potential reuse in the dyeing of cotton knitted fabric (DCF) process. To determine a suitable pretreatment, sand filtration, coagulation, and UF hollow fiber (UF-HF) were compared on a laboratory scale in terms of turbidity, color, and total organic carbon (TOC). Here, UF-HF provided the best removal results of 93.6%, 99.0%, and 29.0%, respectively. The second stage involves the study of UF flat sheet membranes (5, 10, 20, and 50 kDa). The 5 kDa membrane provided the best permeate quality according to the chemical oxygen demand (COD), turbidity, TOC, conductivity, and color by 54.5%, 83.9%, 94.2%, and 45.7-83.3%, respectively. The final step was treatment with nanofiltration (NF) and reverse osmosis (RO) and these effluents were reused for dyeing. Finally, the effluents from UF-HF/5 kDa UF/RO (Scenario 1) and UF-HF/5 kDa UF/NF (Scenario 2) were analyzed for turbidity, COD, TOC, biological oxygen demand, conductivity, hardness, anions and cations, and color. Both scenarios provided high removal results of 76.3-83.5%, 94.6-97.7%, 88.5-99%, 95.4-98.0%, 59.2-99.0%, 88.7-98.7%, 60.7-99.1%, and 80.0-100%, respectively. They also satisfied the DCF tests compared to the standard DCF samples. The innovative aspect of this research is as follows: 1) the complete analysis of hybrid membrane separation processes for the purpose of reuse of treated textile wastewater and 2) the proposal of a new criterion for reuse for DCF.

Process optimization via response surface methodology in the physico-chemical treatment of vegetable oil refinery wastewater

The present paper investigates the efficiency of coagulation/flocculation process using aluminum sulfate as coagulant and CHT industrial flocculent as coagulant aid/flocculent in the treatment of vegetable oil refinery wastewater (VORW). The process optimization was conducted in two steps, jar test experiments for preliminary evaluation to identify the most influencing factors and response surface methodology using Box-Behnken design to investigate the effects of three major factors and their interactions. The variables involved were the coagulant concentration (X₁), flocculent dosage (X₂), and initial pH (X₃) of water samples, while the responses were COD removal (Y1) and residual turbidity (Y2). The optimal conditions obtained by solving the quadratic regression models, as well as by analyzing the response surface contour plots, were as follows: 2.4 g/L of coagulant (aluminum sulfate), 60.05 mg/L of flocculent, and about 9.23 as initial pH. Under these conditions, the coagulation/flocculation treatment was able to achieve 99% of COD removal with total turbidity elimination (100% removal). Analysis of variance showed high variance coefficient (R²) values of 0.929 and 0.836 for COD and turbidity removals, respectively, thus ensuring a satisfactory adjustment of the second-order regression model with the experimental data. This statistical design methodology was demonstrated as an efficient and feasible approach for the optimization of coagulation/flocculation treatment.

Biotransformation of phenol in synthetic wastewater using the functionalized magnetic nano-biocatalyst particles carrying tyrosinase

Low conversion efficiency and long-processing time are some of the major problems associated with the use of biocatalysts in industrial processes. In this study, modified magnetic iron oxide nanoparticles bearing tyrosinase (tyrosinase-MNPs) were employed as a magnetic nano-biocatalyst to treat phenol-containing wastewater. Different factors affecting the phenol removal efficiency of the fabricated nano-biocatalyst such as catalyst dosage, pH, temperature, initial phenol concentration, and reusability were investigated. The results proved that the precise dosage of nano-biocatalyst was able to degrade phenol at the wide range of pHs and temperatures. The immobilized tyrosinase showed proper phenol degradation more than 70%, where the substrate with a high concentration of 2500 mg/L was subjected to phenol removal. The nano-biocatalyst was highly efficient and reusable, since it displayed phenol degradation yields of 100% after the third reuse cycle and about 58% after the seventh cycle. Moreover, the immobilized tyrosinase was able to degrade phenol dissolved in real water samples up to 78% after incubation for 60 min. It was also reusable at least seven cycles in the real water sample. The results proved the effectiveness and applicability of the fabricated nano-biocatalyst to treat phenol-containing wastewaters in a shorter time and higher efficiency even at high phenol concentration. The developed nano-biocatalyst can be promising for the micropollutants removal and an alternative for the catalysts used in traditional treatment processes.