Formation of β-crystal from nonisothermal crystallization of compression-molded isotactic polypropylene melt

Laser Transmission Welding of Semi-Crystalline Polymers and Their Composites: A Critical Review

The present review provides an overview of the current status and future perspectives of one of the smart manufacturing techniques of Industry 4.0, laser transmission welding (LTW) of semi-crystalline (SC) polymers and their composites. It is one of the most versatile techniques used to join polymeric components with varying thickness and configuration using a laser source. This article focuses on various parameters and phenomena such as inter-diffusion and microstructural changes that occur due to the laser interaction with SC polymers (specifically polypropylene). The effect of carbon black (size, shape, structure, thermal conductivity, dispersion, distribution, etc.) in the laser absorptive part and nucleating agent in the laser transmissive part and its processing conditions impacting the weld strength is discussed in detail. Among the laser parameters, laser power, scanning speed and clamping pressure are considered to be the most critical. This review also highlights innovative ideas such as incorporating metal as an absorber in the laser absorptive part, hybrid carbon black, dual clamping device, and an increasing number of scans and patterns. Finally, there is presented an overview of the essential characterisation techniques that help to determine the weld quality. This review demonstrates that LTW has excellent potential in polymer joining applications and the challenges including the cost-effectiveness, innovative ideas to provide state-of-the-art design and fabrication of complex products in a wide range of applications. This work will be of keen interest to other researchers and practitioners who are involved in the welding of polymers.

Ligno-Cellulosic Fibre Sized with Nucleating Agents Promoting Transcrystallinity in Isotactic Polypropylene Composites

The mechanical performance of composites made from isotactic polypropylene reinforced with natural fibres depends on the interface between fibre and matrix, as well as matrix crystallinity. Sizing the fibre surface with nucleating agents to promote transcrystallinity is a potential route to improve the mechanical properties. The sizing of thermo-mechanical pulp and regenerated cellulose (Tencel™) fibres with α- and β-nucleating agents, to improve tensile strength and impact strength respectively, was assessed in this study. Polarised microscopy, electron microscopy and differential scanning calorimetry (DSC) showed that transcrystallinity was achieved and that the bulk crystallinity of the matrix was affected during processing (compounding and injection moulding). However, despite substantial changes in crystal structure in the final composite, the sizing method used did not lead to significant changes regarding the overall composite mechanical performance.

Crystallization and Microstructure Evolution of Microinjection Molded Isotactic Polypropylene with the Assistance of Poly(Ethylene Terephthalate)

In this work, a series of isotactic polypropylene/poly(ethylene terephthalate) (iPP/PET) samples were prepared by microinjection molding (μIM) and mini-injection molding (IM). The properties of the samples were investigated in detail by differential scanning calorimetry (DSC), Wide-Angle X-ray Diffraction (WAXD), Polarized light microscope (PLM) and scanning electron microscopy (SEM). Results showed that the difference in thermomechanical history between both processing methods leads to the formation of different microstructures in corresponding iPP/PET moldings. For example, the dispersed spherical PET phase deforms and emerges into continuous in-situ microfibrils due to the intensive shearing flow field and temperature field in μIM. Additionally, the incorporation of PET facilitates both the laminar branching and the reservation of oriented molecular chains, thereby leading to forming a typical hybrid structure (i.e., fan-shaped β-crystals and transcrystalline). Furthermore, more compact and higher degrees of oriented structure can be obtained via increasing the content of PET. Such hybrid structure leads to a remarkable enhancement of mechanical property in terms of μIM samples.

Crystalline Modification of Isotactic Polypropylene with a Rare Earth Nucleating Agent Based on Ultrasonic Vibration

In this paper, the crystalline modification of isotactic polypropylene (PP) with a rare earth β nucleating agent (WBG) with different ultrasound conditions was investigated by scanning electron microscopy (SEM), wide-angle X-ray diffraction (XRD), and differential scanning calorimetry (DSC). The relationship between the ultrasound conditions and the crystalline structure, as well as the mechanism for the behavior, were revealed. SEM showed that the dispersion of the nucleating agent in the PP matrix was better at shorter ultrasound distances. In addition, the higher the water cooling temperature, the better the nucleating agent was dispersed in the PP matrix. The results of XRD and DSC showed that the crystallinity and the relative content of the β-crystal were increased with nearer ultrasound distance, as well as increased in higher water cooling temperatures. In particular, under the same conditions, the crystallinity and the relative content of the β-crystal after ultrasonic treatment were much higher than those without ultrasound.

Toughening mechanism in impact polypropylene copolymer containing a β-nucleating agent

The voids in β-nucleated IPC could help to ease craze formation and multiply shear yielding while extensive stress whitening phenomenon appears in neat IPC.

Novel Stable Gel Polymer Electrolyte: Toward a High Safety and Long Life Li-Air Battery

Nonaqueous Li-air battery, as a promising electrochemical energy storage device, has attracted substantial interest, while the safety issues derived from the intrinsic instability of organic liquid electrolytes may become a possible bottleneck for the future application of Li-air battery. Herein, through elaborate design, a novel stable composite gel polymer electrolyte is first proposed and explored for Li-air battery. By use of the composite gel polymer electrolyte, the Li-air polymer batteries composed of a lithium foil anode and Super P cathode are assembled and operated in ambient air and their cycling performance is evaluated. The batteries exhibit enhanced cycling stability and safety, where 100 cycles are achieved in ambient air at room temperature. The feasibility study demonstrates that the gel polymer electrolyte-based polymer Li-air battery is highly advantageous and could be used as a useful alternative strategy for the development of Li-air battery upon further application.

New understanding of the hierarchical distribution of isotactic polypropylene blends formed by microinjection-molded poly(ethylene terephthalate) and β-nucleating agent

Hierarchical distribution of β-crystals in microinjection molded poly(ethylene terephthalate)/β-nucleating agent-nucleated isotactic polypropylene blends.

Effect of low doses of 14 MeV neutrons on polymers

The structural modifications of polymers irradiated with 14 MeV neutrons were studied. Two elastomers, a polypropylene-type polymer and poly(ethylene oxide) were exposed to low doses of fast neutrons in the range of 0.3-14 Gy. The radiation damages were observed at the molecular scale by infrared spectroscopy. The morphological changes were investigated by steric exclusion chromatography, insoluble fraction measurements, differential scanning calorimetry and X-ray diffraction. It was found that neutrons provoked oxidation processes accompanied by modifications in the polymer architecture, including chain scissions, crosslinking reactions and changes in the crystallinity. Moreover, the conventional antioxidants were shown to be inefficient in inhibiting the aging of the polymers. These results also suggest that the radiation damages could be used successfully for dosimetry applications using an easily implementable protocol.