The effect of pressure pulses on isotactic polypropylene crystallization

Pressure- and Temperature-Dependent Crystallization Kinetics of Isotactic Polypropylene under Process Relevant Conditions

In this study, a non-nucleated homopolymer (HP) and random copolymer (RACO), as well as a nucleated HP and heterophasic copolymer (HECO) were investigated regarding their crystallization kinetics. Using pvT-measurements and fast scanning chip calorimetry (FSC), the crystallization behavior was analyzed as a function of pressure, cooling rate and temperature. It is shown that pressure and cooling rate have an opposite influence on the crystallization temperature of the materials. Furthermore, the addition of nucleating agents to the material has a significant effect on the maximum cooling rate at which the formation of α-crystals is still possible. The non-nucleated HP and RACO materials show significant differences that can be related to the sterically hindering effect of the comonomer units of RACO on crystallization, while the nucleated materials HP and HECO show similar crystallization kinetics despite their different structures. The pressure-dependent shift factor of the crystallization temperature is independent of the material. The results contribute to the description of the relationship between the crystallization kinetics of the material and the process parameters influencing the injection-molding induced morphology. This is required to realize process control in injection molding in order to produce pre-defined morphologies and to design material properties.

Structure and Mechanical Properties of Multi-Walled Carbon Nanotubes-Filled Isotactic Polypropylene Composites Treated by Pressurization at Different Rates

Isotactic polypropylene filled with 1 wt.% multi-walled carbon nanotubes (iPP/MWCNTs) were prepared, and their crystallization behavior induced by pressurizing to 2.0 GPa with adjustable rates from 2.5 to 1.3 × 10⁴ MPa/s was studied. The obtained samples were characterized by combining wide angle X-ray diffraction, small angle X-ray scattering, differential scanning calorimetry, transmission electron microscopy and atomic force microscopy techniques. It was found that pressurization is a simple way to prepare iPP/MWCNTs composites in mesophase, γ-phase, or their blends. Two threshold pressurization rates marked as R₁ and R₂ were identified, while R₁ corresponds to the onset of mesomorphic iPP formation. When the pressurization rate is lower than R₁ only γ-phase generates, with its increasing mesophase begins to generate and coexist with γ-phase, and if it exceeds R₂ only mesophase can generate. When iPP/MWCNTs crystallized in γ-phase, compared with the neat iPP, the existence of MWCNTs can promote the nucleation of γ-phase, leading to the formation of γ-crystal with thicker lamellae. If iPP/MWCNTs solidified in mesophase, MWCNTs can decrease the growth rate of the nodular structure, leading to the formation of mesophase with smaller nodular domains (about 9.4 nm). Mechanical tests reveal that, γ-iPP/MWCNTs composites prepared by slow pressurization display high Young’s modulus, high yield strength and high elongation at break, and meso-iPP/MWCNTs samples have excellent deformability because of the existence of nodular morphology. In this sense, the pressurization method is proved to be an efficient approach to regulate the crystalline structure and the properties of iPP/MWCNTs composites.

Flow-Induced Precursor Formation of Poly(l-lactic acid) under Pressure

For the first time, the influences of two inevitable processing fields (pressure and flow fields) on the crystallization of a semirigid molecular chain polymer, that is, poly(l-lactic acid) (PLLA), were explored using a homemade pressuring and shearing device. The results reveal that the shear rate facilitated the generation of precursor because it induced oriented segment formation. It was found that the most sensitive shear temperature for the generation of PLLA precursor under 100 MPa was 180 °C. When the shear temperature was higher (e.g., 190 °C), the relaxation of shear-induced oriented segments was too quick to induce the generation of PLLA precursor. Oppositely, at a lower shear temperature (170 °C), the oriented segments were hard to relax within the whole shear rate range (3.1-31.4 s^-1). Annealing treatment was infaust to the PLLA precursor formation because it promoted the relaxation of oriented segments. Different from the shear and annealing, pressure played a more complicated role in the formation of PLLA precursor. Pressure decreased the free volume between PLLA molecular chains and meantime increased the supercooling of PLLA melt. In addition, PLLA chains tended to form locally oriented segment bundles to adapt to the pressurized state, which facilitated the formation of PLLA precursor and the following crystallization process. These two factors lowered the movability of PLLA chains and suppressed the relaxation of chain, so shear-induced orientation facilitated PLLA precursor formation under pressure. In that case, pressure and shear flow showed a synergetic promoting effect on the generation of PLLA precursor and the following crystallization process. These meaningful results could be helpful for comprehending the relationship between crystallization conditions and the crystallization behavior of PLLA and thus would provide guidance to fabricating the final products through controlling the crystallization process of PLLA.

Crystallinity-Based Product Design: Utilizing the Polymorphism of Isotactic PP Homo- and Copolymers

The polymorphism of isotactic polypropylene (iPP) in combination with the strong response of this polymer to nucleation can be utilized for expanding the application range of this versatile polymer. Based on three “case studies” related to β-iPP pressure pipes, ethylene-propylene (EP) random copolymers for thin-wall injection molding and transparency and sterilization resistance of cast films we demonstrate ways of combining polymer composition, nucleation and process settings to achieve the desired application performance. The importance of considering interactions between polymer design, nucleation and processing parameters for designing application properties is highlighted.