Linear and non-linear rheological behavior of polypropylene/polyamide blends modified with a compatibilizer agent and nanosilica and its relationship with the morphology

Morphology and Properties of Poly(2,6-dimethyl-1,4-phenylene oxide)/Polyamide 11 Hybrid Nanocomposites: Effect of Silica Surface Modification

Poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 11 (PPO/PA11 80/20) blend filled with neat (SiO₂) or modified silica having amine functional groups (A-SiO₂) was melt mixing in a twin-screw extruder. The silica was prepared by the sol–gel process. SEM shows that, with increasing A-SiO₂ content from 1 to 5 wt.%, the morphology of PPO/PA11blend changed from droplet matrix to co-continuous with phase inversion. The phase inversion was also observed for 5 wt.% of neat silica, but the droplet-matrix structure was retained. The overall rheological and mechanical properties improvement of the A-SiO₂-filled composites in comparison with the unfilled blend and neat silica counterpart was drastic, especially in terms of viscosity and stiffness. A-SiO₂ improved PPO and PA11 miscibility and reduced the crystallinity of PA11, without affecting the T_c, owing to the compatibilization effect. On the other hand, neat silica slightly increased the crystallinity of PA11 and decreased the crystallization temperature of PA11 and the glass transition temperature of PPO as a result of its plasticization.

Structure and Properties of Reactively Extruded Opaque Post-Consumer Recycled PET

The recyclability of opaque PET, which contains TiO₂ nanoparticles, has not been as well-studied as that of transparent PET. The objective of this work is to recycle post-consumer opaque PET through reactive extrusion with Joncryl. The effect of the reactive extrusion process on the molecular structure and on the thermal/mechanical/rheological properties of recycling post-consumer opaque PET (r-PET) has been analyzed. A 1% w/w Joncryl addition caused a moderate increase in the molecular weight. A moderate increase in chain length could not explain a decrease in the overall crystallization rate. This result is probably due to the presence of branches interrupting the crystallizable sequences in reactive extruded r-PET (REX-r-PET). A rheological investigation performed by SAOS/LAOS/elongational studies detected important structural modifications in REX-r-PET with respect to linear r-PET or a reference virgin PET. REX-r-PET is characterized by a slow relaxation process with enlarged elastic behaviors that are characteristic of a long-chain branched material. The mechanical properties of REX-r-PET increased because of the addition of the chain extender without a significant loss of elongation at the break. The reactive extrusion process is a suitable way to recycle opaque PET into a material with enhanced rheological properties (thanks to the production of a chain extension and long-chain branches) with mechanical properties that are comparable to those of a typical virgin PET sample.

Extruded-Calendered Sheets of Fully Recycled PP/Opaque PET Blends: Mechanical and Fracture Behaviour

This work presents the experimental results of the mechanical and fracture behaviour of three polymeric blends prepared from two recycled plastics, namely polypropylene and opaque poly (ethylene terephthalate), where the second one acted as a reinforcement phase. The raw materials were two commercial degrees of recycled post-consumer waste, i.e., rPP and rPET-O. Sheets were manufactured by a semi-industrial extrusion-calendering process. The mechanical and fracture behaviours of manufactured sheets were analyzed via tensile tests and the essential work of fracture approach. SEM micrographics of cryofractured sheets revelated the development of in situ rPP/rPET-O microfibrillar composites when 30 wt.% of rPET-O was added. It was observed that the yield stress was not affected with the addition of rPET-O. However, the microfibrillar structure increased the Young’s modulus by more than a third compared with rPP, fulfilling the longitudinal value predicted by the additive rule of mixtures. Regarding the EWF analysis, the resistance to crack initiation was highly influenced by the resistance to its propagation owing to morphology-related instabilities during tearing. To analyze the initiation stage, a partition energy method was successfully applied by splitting the total work of fracture into two specific energetic contributions, namely initiation and propagation. The results revelated that the specific essential initiation-related work of fracture was mainly affected by rPET-O phase. Remarkably, its value was significantly improved by a factor of three with the microfibrillar structure of rPET-O phase. The results allowed the exploration of the potential ability of manufacturing in situ MFCs without a “precursor” morphology, providing an economical way to promote the recycling rate of PET-O, as this material is being discarded from current recycling processes.

Rheology of Polymer Processing in Spain (1995-2020)

The contribution of Spanish scientists to the rheology involved in polymer processing during the last 25 years is investigated. It is shown that the performed research covers, at different levels, all industrial polymeric materials: thermoplastics, thermosets, adhesives, biopolymers, composites and nanocomposites, and polymer modified bitumen. Therefore, the rheological behaviour of these materials in processing methods such as extrusion, injection moulding, additive manufacturing, and others is discussed, based on the literature results. A detailed view of the most outstanding achievements, based on the rheological criteria of the authors, is offered.

The Effect of Titanium Dioxide Surface Modification on the Dispersion, Morphology, and Mechanical Properties of Recycled PP/PET/TiO2 PBNANOs

Titanium dioxide (TiO₂) nanoparticles have recently appeared in PET waste because of the introduction of opaque PET bottles. We prepare polymer blend nanocomposites (PBNANOs) by adding hydrophilic (hphi), hydrophobic (hpho), and hydrophobically modified (hphoM) titanium dioxide (TiO₂) nanoparticles to 80rPP/20rPET recycled blends. Contact angle measurements show that the degree of hydrophilicity of TiO₂ decreases in the order hphi > hpho > hphoM. A reduction of rPET droplet size occurs with the addition of TiO₂ nanoparticles. The hydrophilic/hydrophobic balance controls the nanoparticles location. Transmission electron microscopy (TEM_ shows that hphi TiO₂ preferentially locates inside the PET droplets and hpho at both the interface and PP matrix. HphoM also locates within the PP matrix and at the interface, but large loadings (12%) can completely cover the surfaces of the droplets forming a physical barrier that avoids coalescence, leading to the formation of smaller droplets. A good correlation is found between the crystallization rate of PET (determined by DSC) and nanoparticles location, where hphi TiO₂ induces the highest PET crystallization rate. PET lamellar morphology (revealed by TEM) is also dependent on particle location. The mechanical behavior improves in the elastic regime with TiO₂ addition, but the plastic deformation of the material is limited and strongly depends on the type of TiO₂ employed.

Influence of Organo-Sepiolite on the Morphological, Mechanical, and Rheological Properties of PP/ABS Blends

To improve the poor impact toughness of polypropylene (PP), organo-sepiolite (O-Sep) filled 80/20 (w/w) polypropylene/poly(acrylonitrile-butadiene-styrene) (PP/ABS) nanocomposites were fabricated. The contents of O-Sep were correlated with the morphological, mechanical, and rheological behavior of PP/ABS/O-Sep blends. Scanning electron microscopy (SEM) was applied to study the morphology and thermogravimetric analysis (TGA) was applied to study the thermal stability. Differential scanning calorimetry (DSC) and X-ray diffraction (XRD) were applied to study the crystallinity. The obtained results show that O-Sep enhanced the dispersion of ABS in the PP matrix and increased the crystallinity of blends. The rheological results show that O-Sep could increase the viscosity, storage modulus, and loss modulus of blends. Moreover, the mechanical behavior shows that O-Sep (at proper content) simultaneously increased the tensile modulus, flexural modulus, and impact strength of PP/ABS/O-Sep blends.

Particles adsorbed at various non-aqueous liquid-liquid interfaces

Particles adsorbed at liquid interfaces are commonly used to stabilise water-oil Pickering emulsions and water-air foams. The fundamental understanding of the physics of particles adsorbed at water-air and water-oil interfaces is improving significantly due to novel techniques that enable the measurement of the contact angle of individual particles at a given interface. The case of non-aqueous interfaces and emulsions is less studied in the literature. Non-aqueous liquid-liquid interfaces in which water is replaced by other polar solvents have properties similar to those of water-oil interfaces. Nanocomposites of non-aqueous immiscible polymer blends containing inorganic particles at the interface are of great interest industrially and consequently more work has been devoted to them. By contrast, the behaviour of particles adsorbed at oil-oil interfaces in which both oils are immiscible and of low dielectric constant (ε<3) is scarcely studied. Hydrophobic particles are required to stabilise these oil-oil emulsions due to their irreversible adsorption, high interfacial activity and elastic shell behaviour.

The Distribution of Nanoclay Particles at the Interface and Their Influence on the Microstructure Development and Rheological Properties of Reactively Processed Biodegradable Polylactide/Poly(butylene succinate) Blend Nanocomposites

The present work investigates the distribution of nanoclay particles at the interface and their influence on the microstructure development and non-linear rheological properties of reactively processed biodegradable polylactide/poly(butylene succinate) blend nanocomposites. Two types of organoclays, one is more hydrophilic (Cloisite®30B (C30B)) and another one is more hydrophobic (BetsopaTM (BET)), were used at different concentrations. Surface and transmission electron microscopies were respectively used to study the blend morphology evolution and for probing the dispersion and distribution of nanoclay platelets within the blend matrix and at the interface. The results suggested that both organoclays tended to localize at the interface between the blend's two phases and encapsulate the dispersed poly(butylene succinate) phase, thereby suppressing coalescence. Using small angle X-ray scattering the probability of finding neighboring nanoclay particles in the blend matrix was calculated using the Generalized Indirect Fourier Transformation technique. Fourier Transform-rheology was utilized for quantifying nonlinear rheological responses and for correlating the extent of dispersion as well as the blend morphological evolution, for different organoclay loadings. The rheological responses were in good agreement with the X-ray scattering and electron microscopic results. It was revealed that C30B nanoparticles were more efficient in stabilizing the morphologies by evenly distributing at the interface. Nonlinear coefficient from FT-rheology was found to be more pronounced in case of blends filled with C30B, indicating better dispersion of C30B compare with BET which was in agreement with the SAXS results.

Graphite nanoplatelets-modified PLA/PCL: Effect of blend ratio and nanofiller localization on structure and properties

Structure and properties of poly(lactic acid) (PLA)/poly (ɛ-caprolactone) (PCL) influenced by graphite nanoplatelets (GNP) were studied in dependence on blend composition. Electron microscopy indicates predominant localization of GNP in PCL. GNP-induced changes in viscosity hinder refinement of PCL inclusions, support PCL continuity in the co-continuous system, and lead to reduction of PLA inclusions size without GNP being present at the interface in the PCL-matrix blend. Negligible differences in crystallinity of both phases indicate that mechanical behaviour is mainly influenced by reinforcement and GNP-induced changes in morphology. Addition of 5 parts of GNP leads to ~40% and ~25% increase of stiffness in the PCL- and PLA-matrix systems, respectively, whereas the reinforcing effect is practically eliminated in the co-continuous systems due to GNP-induced lower continuity of PLA which enhances toughness. Impact resistance of the 80/20 blend shows increase with 5 parts content due to synergistic effect of PCL/GNP stacks, whereas minor increase in the blend of the ductile PCL matrix with brittle PLA inclusions is caused by GNP-modification of the component parameters. Results indicate high potential of GNP in preparing biocompatible systems with wide range of structure and properties.