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1
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Henry S, Carroll M, Murphy KN, Leys L, Markl D, Vanhoorne V, Vervaet C. Semi-crystalline materials for pharmaceutical fused filament fabrication: Dissolution and porosity. Int J Pharm 2024; 652:123816. [PMID: 38246479 DOI: 10.1016/j.ijpharm.2024.123816] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2023] [Revised: 01/14/2024] [Accepted: 01/15/2024] [Indexed: 01/23/2024]
Abstract
A better understanding of crystallization kinetics and the effect on drug product quality characteristics is needed to exploit the use of semi-crystalline polymers in pharmaceutical fused filament fabrication. Filaments were prepared from polycaprolactone or polyethylene oxide loaded with a crystallization inhibitor or inducer, which was either 10% (w/w) ibuprofen or theophylline. A design-of-experiments approach was conducted to investigate the effect of nozzle temperature, bed temperature and print speed on the printed tablets' microstructure and dissolution kinetics. Helium pycnometry derived porosity proved an ideal technique to capture significant distortions in the tablets' microstructure. On the other hand, terahertz time domain spectroscopy (THz-TDS) analysis proved valuable to investigate additional enclosed pores of the tablets' microstructure. The surface roughness was analyzed using optical coherence tomography, showing the importance of extensional viscosity for printed drug products. Drug release occurred via erosion for tablets consisting of polyethylene oxide, which partly reduced the effect of the inner microstructure on the drug release kinetics. An initial burst release effect was noted for polycaprolactone tablets, after which drug release continued via diffusion. Both the pore and crystalline microstructure were deemed essential to steer drug release. In conclusion, this research provided guidelines for material and process choice when a specific microstructure has to be constructed from semi-crystalline materials. In addition, non-destructive tests for the characterization of printed products were evaluated.
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Affiliation(s)
- S Henry
- Laboratory of Pharmaceutical Technology, Ghent University, Ghent, Belgium
| | - M Carroll
- Centre for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, Glasgow, UK; Strathclyde Institute of Pharmacy and Biomedical Sciences, University of Strathclyde, Glasgow, UK
| | - K N Murphy
- Centre for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, Glasgow, UK; Strathclyde Institute of Pharmacy and Biomedical Sciences, University of Strathclyde, Glasgow, UK
| | - L Leys
- Laboratory of Pharmaceutical Process Analytical Technology, Ghent University, 9000 Ghent, Belgium
| | - D Markl
- Centre for Continuous Manufacturing and Advanced Crystallisation (CMAC), University of Strathclyde, Technology and Innovation Centre, Glasgow, UK; Strathclyde Institute of Pharmacy and Biomedical Sciences, University of Strathclyde, Glasgow, UK
| | - V Vanhoorne
- Laboratory of Pharmaceutical Technology, Ghent University, Ghent, Belgium
| | - C Vervaet
- Laboratory of Pharmaceutical Technology, Ghent University, Ghent, Belgium.
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2
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Breaking Material Symmetry to Control Mechanical Performance in 3D Printed Objects. Symmetry (Basel) 2022. [DOI: 10.3390/sym15010028] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022] Open
Abstract
Additive manufacturing is a modern manufacturing technology allowing the material structuring at a fine scale. This structuring affects the performance of printed parts. In this study, the quantification of the material arrangement in 3D printed ceramic on the mechanical performance is tackled. The experimental layout considers two main printing parameters, namely, part orientation and printing angle, where 12 different printing configurations are studied. These configurations differ in terms of filament arrangement in the building direction, and within the plane of construction. Material characterisation is undertaken through tensile testing, which are performed for vertical, lateral and longitudinal orientations, and combined with a printing angle of 0°, 15°, 30°, and 45°. In addition, Scanning Electron Microscopy is considered to study how the material symmetry affects the fractured patterns. This analysis is completed with optical imaging and is used to monitor the deformation sequences up to the rupture point. The experimental results show a wide variety of deformation mechanisms that are triggered by the studied printing configurations. This study concludes on the interpretation of the observed trends in terms of mechanical load transfer, which is related to the lack of material connectivity, and the relative orientation of the filaments with respect to the loading directions. This study also concludes on the possibility to tune the tensile performance of 3D printed ceramic material by adjusting both the part orientation and the printing angle.
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3
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Ceretti DVA, Fiorio R, Van Waeleghem T, Desmet A, Florizoone B, Cardon L, D'hooge DR. Exploiting mono‐ and hybrid nanocomposite materials for fused filament fabrication with
acrylonitrile butadiene styrene
as polymer matrix. J Appl Polym Sci 2022. [DOI: 10.1002/app.52922] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Daniel V. A. Ceretti
- Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
| | - Rudinei Fiorio
- Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
| | - Tom Van Waeleghem
- Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
| | - Arne Desmet
- Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
| | - Bauke Florizoone
- Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
| | - Ludwig Cardon
- Centre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
| | - Dagmar R. D'hooge
- Laboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
- Centre for Textiles Science and Engineering (CTSE), Department of Materials, Textiles and Chemical Engineering Ghent University Ghent Belgium
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4
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Abstract
This study aims at showing the potential of additive manufacturing as a new processing route for designing future insulators in the building sector. Polycarbonate (PC) is studied as a possible candidate for designing these new insulators. This polymer offers several advantages, among them fire resistance and stability of its physical properties at high temperatures. The 3D printing of PC is attempted using fused deposition modelling technology. The printing temperature and infill rate are varied to achieve optimal mechanical and thermal characteristics. The results show that an optimal printing temperature of 280 °C is needed to achieve high tensile performance. In addition, thermal properties including thermal conductivity and effusivity increase with the increase of the infill rate in opposition to the thermal diffusivity decrease.
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5
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Plavec R, Horváth V, Hlaváčiková S, Omaníková L, Repiská M, Medlenová E, Feranc J, Kruželák J, Přikryl R, Figalla S, Kontárová S, Baco A, Danišová L, Vanovčanová Z, Alexy P. Influence of Multiple Thermomechanical Processing of 3D Filaments Based on Polylactic Acid and Polyhydroxybutyrate on Their Rheological and Utility Properties. Polymers (Basel) 2022; 14:polym14101947. [PMID: 35631830 PMCID: PMC9143941 DOI: 10.3390/polym14101947] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/11/2022] [Revised: 05/01/2022] [Accepted: 05/09/2022] [Indexed: 02/04/2023] Open
Abstract
This study focused on material recycling of a biodegradable blend based on PLA and PHB for multiple applications of biodegradable polymeric material under real conditions. In this study, we investigated the effect of multiple processing of a biodegradable polymer blend under the trade name NONOILEN®, which was processed under laboratory as well as industrial conditions. In this article, we report on testing the effect of blending and multiple processing on thermomechanical stability, molecular characteristics, as well as thermophysical and mechanical properties of experimental- and industrial-type tested material suitable for FDM 3D technology. The results showed that the studied material degraded during blending and subsequently during multiple processing. Even after partial degradation, which was demonstrated by a decrease in average molecular weight and a decrease in complex viscosity in the process of multiple reprocessing, there was no significant change in the material’s thermophysical properties, either in laboratory or industrial conditions. There was also no negative impact on the strength characteristics of multiple processed samples. The results of this work show that a biodegradable polymer blend based on PLA and PHB is a suitable candidate for material recycling even in industrial processing conditions. In addition, the results suggest that the biodegradable polymeric material NONOILEN® 3D 3056-2 is suitable for multiple uses in FDM technology.
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Affiliation(s)
- Roderik Plavec
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
- Correspondence:
| | - Vojtech Horváth
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Slávka Hlaváčiková
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Leona Omaníková
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Martina Repiská
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Elena Medlenová
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Jozef Feranc
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Ján Kruželák
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Radek Přikryl
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Purkyňova 464/118, 612 00 Brno, Czech Republic; (R.P.); (S.F.); (S.K.)
| | - Silvestr Figalla
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Purkyňova 464/118, 612 00 Brno, Czech Republic; (R.P.); (S.F.); (S.K.)
| | - Soňa Kontárová
- Institute of Materials Chemistry, Faculty of Chemistry, Brno University of Technology, Purkyňova 464/118, 612 00 Brno, Czech Republic; (R.P.); (S.F.); (S.K.)
| | - Andrej Baco
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Lucia Danišová
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Zuzana Vanovčanová
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
| | - Pavol Alexy
- Institute of Natural and Synthetic Polymers, Faculty of Chemical and Food Technology, Slovak University of Technology, Radlinského 9, 812 37 Bratislava, Slovakia; (V.H.); (S.H.); (L.O.); (M.R.); (E.M.); (J.F.); (J.K.); (A.B.); (L.D.); (Z.V.); (P.A.)
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6
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Chaka KT. Fused deposition modeling of polypropylene-aluminium silicate dihydrate microcomposites. E-POLYMERS 2022. [DOI: 10.1515/epoly-2022-0014] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Abstract
Polypropylene (PP) undergoes fast crystallization and resulting in rigorous shrinkage when it is subjected to high temperature likewise of the fused deposition modeling (FDM) process. This research study focuses on the investigation of the processing parameters and factors that decrease the warpage of PP during the FDM process. Aluminium silicate dihydrate (K) microparticles of different ratios were melt blended with PP by a twin-screw extruder, and filaments of about 1.7 mm diameter were extruded in a single screw extruder. Then, the extruded filaments were used to fabricate the dumbbells structure through the FDM process. The effects of optimizing the fused deposition temperature, coating the chamber with thick papers/fabrics, and coating a printer bed with PP material were also investigated in this study. Scanning and transmission electron microscopy, differential scanning calorimetry, melt flow, and mechanical properties testing instruments are used to analyze the microparticles dispersion, crystallization, flow, and mechanical properties of resulting samples. Uniformly dispersed filler and increased printing chamber temperature result in an increase of crystallization temperature and improve the dimensional accuracy of fused deposited specimens. The fused deposited PP-K10 wt% composite showed an improvement of up to 32% in tensile modulus compared to the neat PP.
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Affiliation(s)
- Kilole Tesfaye Chaka
- Ethiopian Institute of Textile and Fashion Technology, Bahir Dar University , Bahir Dar , Ethiopia
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7
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John LK, Murugan R, Singamneni S. Impact of quasi-isotropic raster layup on the mechanical behaviour of fused filament fabrication parts. HIGH PERFORM POLYM 2021. [DOI: 10.1177/09540083211041954] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
The development of fused filament fabrication has extended the range of application of additive manufacturing in various areas of research. However, the mechanical strength of the fused filament fabrication–printed parts were considerably lower than that of parts fabricated by other conventional methods, owing to the observed anisotropic behaviour and formation of voids by weak interlayer diffusion. Intense studies on the effect of design and process parameters of the printed parts on the mechanical properties have been done, whereas studies on the effect of build orientations and raster patterns needs special concern. The main aim of this work is to fabricate parts printed using quasi-isotropic laminate arrangement of rasters, achieved by a raster layup of [45/0/−45/90]s, and to compare their mechanical properties with those of the commonly used 0°/90° (cross) and 45°/−45° (crisscross) raster oriented parts. The quasi-isotropic–oriented samples were observed with improved mechanical behaviour in tensile, compressive, flexural and impact tests compared to the commonly employed raster orientations.
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Affiliation(s)
- Lovin K John
- Department of Mechanical Engineering, Amrita Vishwa Vidyapeetham, Amrita School of Engineering, Coimbatore, India
| | - Ramu Murugan
- Department of Mechanical Engineering, Amrita Vishwa Vidyapeetham, Amrita School of Engineering, Coimbatore, India
| | - Sarat Singamneni
- Department of Mechanical Engineering, School of Engineering, Auckland University of Technology, Auckland, New Zealand
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8
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Silva PAP, Silva AB, Erbetta CDAC, Santos JPF, Sousa RG, Oréfice RL. 3D
printability of highly ductile poly(ethylene glycol‐co‐cyclohexane‐1,4‐dimethanol terephthalate)
‐EMAA
blends. POLYM ENG SCI 2021. [DOI: 10.1002/pen.25693] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Affiliation(s)
- Philipe A. P. Silva
- Department of Metallurgical, Materials Engineering Federal University of Minas Gerais (UFMG) Belo Horizonte Minas Gerais Brazil
| | - Aline Bruna Silva
- Department of Materials Engineering Federal Center of Technological Education of Minas Gerais (CEFET‐MG) Belo Horizonte Minas Gerais Brazil
| | | | - João Paulo Ferreira Santos
- Department of Materials Engineering Federal Center of Technological Education of Minas Gerais (CEFET‐MG) Belo Horizonte Minas Gerais Brazil
| | - Ricardo Geraldo Sousa
- Department of Chemical Engineering Federal University of Minas Gerais (UFMG) Belo Horizonte Minas Gerais Brazil
| | - Rodrigo Lambert Oréfice
- Department of Metallurgical, Materials Engineering Federal University of Minas Gerais (UFMG) Belo Horizonte Minas Gerais Brazil
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9
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Abouzaid K, Bassir D, Guessasma S, Yue H. Modelling the Process of Fused Deposition Modelling and the Effect of Temperature on the Mechanical, Roughness, and Porosity Properties of Resulting Composite Products. MECHANICS OF COMPOSITE MATERIALS 2021; 56:805-816. [PMCID: PMC7809226 DOI: 10.1007/s11029-021-09925-6] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/06/2020] [Accepted: 08/04/2020] [Indexed: 04/03/2024]
Abstract
Advances in the additive manufacturing (AM) processes have opened up the possibilities of widely using them in various structural sectors. Since 1980s this technology has been in permanent mutations. The ramification of the AM technology makes it difficult to obtain a clear impression of its potentialities. Predicting and controlling the mechanical characteristics of printed products is crucial for their final practical use. This study mainly aims to characterize the impact of printing parameters on the characteristics of printed articles and to evaluate their significance.
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Affiliation(s)
- K. Abouzaid
- INRAE, Avignon University, UMR EMMAH, F-84000 Avignon, France
| | - D. Bassir
- CNRS/UMR 5060, / Univ. Bourgogne Franche Comté (UBFC)-UTBM, France, France
- Borelli Center, UMR 9010, ENS Cachan, Université Paris-Saclay, 94235 Cachan, France
| | - S. Guessasma
- INRA, UR1268 Biopolymères Interactions Assemblages, F-44300 Nantes, France
| | - H. Yue
- FRDISI, National and High School of Electricity and Mechanics, Hassan II University, Casablanca, Morocco
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10
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On the Mechanical Behaviour of Biosourced Cellular Polymer Manufactured Using Fused Deposition Modelling. Polymers (Basel) 2020; 12:polym12112651. [PMID: 33187093 PMCID: PMC7697263 DOI: 10.3390/polym12112651] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/15/2020] [Revised: 11/04/2020] [Accepted: 11/06/2020] [Indexed: 11/16/2022] Open
Abstract
The aim of this study is to investigate on the compression performance of cellular Polylactic Acid (PLA) manufacturing while using Fused Deposition Modelling. Computer Aided Design (CAD) models of cellular structures are designed using the sequential addition of spherical voids with porosity content varying from 10% to 60%. The three-dimensional (3D) microstructures of cellular PLA are characterised using X-ray micro-tomography to retrieve the correlation between the process-induced defects and the cellular geometrical properties. Mechanical testing is performed under severe compression conditions allowing for the reduction in sample height up to 80%. Finite element computation that is based on real microstructures is used in order to evaluate the effect of defects on the compression performance. The results show a significant drop of the process-induced defects thanks to the use of small layer thickness. Both mechanical anisotropy and performance loss are reduced due to vanishing process-induced defects more significantly when the amount of intended porosities is large. The compression behaviour of 3D printed PLA cellular structures is then found to be only guided by the amount and distribution of the intended porosity.
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11
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Guessasma S, Belhabib S, Altin A. On the Tensile Behaviour of Bio-sourced 3D-Printed Structures from a Microstructural Perspective. Polymers (Basel) 2020; 12:polym12051060. [PMID: 32384658 PMCID: PMC7284503 DOI: 10.3390/polym12051060] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/29/2020] [Revised: 04/29/2020] [Accepted: 04/30/2020] [Indexed: 11/16/2022] Open
Abstract
The influence of the microstructural arrangement of 3D-printed polylactic acid (PLA) on its mechanical properties is studied using both numerical and experimental approaches. Thermal cycling during the laying down of PLA filament is investigated through infra-red measurements for different printing conditions. The microstructure induced by 3D printing is determined using X-ray micro-tomography. The mechanical properties are measured under tensile testing conditions. Finite element computation is considered to predict the mechanical performance of 3D-printed PLA by converting the acquired 3D images into structural meshes. The results confirm the leading role of the printing temperature on thermal cycling during the laying down process. In addition, the weak influence of the printing temperature on the stiffness of 3D-printed PLA is explained by the relatively small change in porosity content. However, the influence of the printing temperature on the ultimate properties is found to be substantial. This major influence is explained from finite element predictions as an effect of pore connectivity which is found to be the control factor for tensile strength.
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Affiliation(s)
- Sofiane Guessasma
- INRAE, UR1268 Biopolymères Interactions Assemblages, F-44300 Nantes, France
- Correspondence: or ; Tel.: +33-2406-750-36
| | - Sofiane Belhabib
- IUMR CNRS GEPEA, Université de Nantes, Oniris, CNRS, GEPEA, UMR 6144 F-44000 Nantes, France;
| | - Abdullah Altin
- Department of mechanical and metal technology, University of Yuzuncu Yil, Van Vocational of Higher School, 65100 Van, Turkey;
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