1
|
Yu Y, Chen J, Ding A, Wang C, Wang Y, Yang L. Synthesis of a Novel P/N-Triazine-Containing Ring Flame Retardant and Its Application in Epoxy Resin. Polymers (Basel) 2024; 16:871. [PMID: 38611130 PMCID: PMC11013841 DOI: 10.3390/polym16070871] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/19/2024] [Revised: 03/11/2024] [Accepted: 03/18/2024] [Indexed: 04/14/2024] Open
Abstract
To meet the environmental protection and flame retardancy requirements for epoxy resins (EPs) in certain fields, in this study, a novel triazine-ring-containing DOPO-derived compound (VDPD), derived from vanillin, 2,4-Diamino-6-phenyl-1,3,5-triazine, and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), was synthesized using a one-pot method. Flame-retardant epoxy resin (FREP) was prepared by adding various ratios of VDPD to EP and curing with 4,4-diaminodiphenylmethane (DDM). The curing behavior, thermal stability, mechanical properties, and flame-retardant properties of the FREP were examined in various tests. According to the results, when the amount of VDPD added to the EP increased, the glass transition temperature of the FREP decreased linearly, and the flame-retardant properties gradually improved. With a 0.4 wt.% P content, the vertical burning rating of EP/DDM/VDPD-0.4 (according to the theoretical content of VDPD) reached the V-0 level, and the LOI value reached 33.1%. In addition, the results of a CCT showed that the peak heat release rate (PHRR) of EP/DDM/VDPD-0.4 decreased by 32% in comparison with that of the EP. Furthermore, compared with those of the EP, the tensile strength of EP/DDM/VDPD-0.4 decreased from 80.2 MPa to 74.3 MPa, only decreasing by 6 MPa, and the tensile modulus increased. Overall, VDPD can maintain the mechanical properties of EP and effectively improve its flame-retardant properties.
Collapse
Affiliation(s)
- Yi Yu
- School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China; (Y.Y.); (C.W.); (Y.W.)
| | - Junlei Chen
- School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China; (Y.Y.); (C.W.); (Y.W.)
| | - Anxin Ding
- Institute of Advanced Material Manufacturing Technology, Wuhan University of Technology, Wuhan 430070, China;
| | - Changzeng Wang
- School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China; (Y.Y.); (C.W.); (Y.W.)
| | - Yunfei Wang
- School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China; (Y.Y.); (C.W.); (Y.W.)
| | - Ling Yang
- School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China; (Y.Y.); (C.W.); (Y.W.)
| |
Collapse
|
2
|
Ou M, Lian R, Li R, Cui J, Guan H, Zhu J, Liu L, Jiao C, Chen X. A High-Efficient DOPO-Based Flame Retardant as a Co-Curing Agent for Simultaneously Enhancing the Fire Safety and Mechanical Properties of Epoxy Resin. Macromol Rapid Commun 2023; 44:e2300262. [PMID: 37335812 DOI: 10.1002/marc.202300262] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/07/2023] [Revised: 06/01/2023] [Indexed: 06/21/2023]
Abstract
Simultaneously enhancing the fire safety and mechanical properties of epoxy resin (EP) remains a persistent challenge. Herein, a high-efficient phosphaphenanthrene-based flame retardant (FNP) is synthesized using 3,5-diamino-1,2,4-triazole, 4-formylbenzoic acid, and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide. Due to the presence of active amine groups, FNP is employed as a co-curing agent for fabricating EP composites with outstanding fire safety and mechanical properties. EP containing 8 wt% FNP (EP/8FNP) achieves a vertical burning (UL-94) V-0 rating with a limiting oxygen index of 31%. Meanwhile, FNP declines the peak heat release rate, total heat release, and total smoke release of EP/8FNP by 41.1%, 31.8%, and 16.0%, respectively, compared to those of unmodified EP. The increased fire safety of EP/FNP composites is because FNP promotes the formation of an intumescent, compact, and cross-linking char layer for EP/FNP composites, and releases P-containing substances and noncombustible gases in the gas phase during combustion. In addition, EP/8FNP exhibits 20.3% and 5.4% increase in the flexural strength and modulus compared with those of pure EP. Furthermore, FNP enhances the glass transition temperature of EP/FNP composites from 141.6 °C for pure EP to 147.3 °C for EP/8FNP. Therefore, this work is conducive to the future development of fabricating fire-safe EP composites with enhanced mechanical properties.
Collapse
Affiliation(s)
- Mingyu Ou
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Richeng Lian
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Rongjia Li
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Jiahui Cui
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Haocun Guan
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Jianhao Zhu
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Lei Liu
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Chuanmei Jiao
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| | - Xilei Chen
- College of Environment and Safety Engineering, Qingdao University of Science and Technology, Qingdao, Shandong, 266042, P. R. China
| |
Collapse
|
3
|
Hu J, Zhang L, Chen M, Dai J, Teng N, Zhao H, Ba X, Liu X. Synthesis of Hyperbranched Flame Retardants with Varied Branched Chains' Rigidity and Performance of Modified Epoxy Resins. Polymers (Basel) 2023; 15:polym15020449. [PMID: 36679329 PMCID: PMC9863857 DOI: 10.3390/polym15020449] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/21/2022] [Revised: 01/10/2023] [Accepted: 01/12/2023] [Indexed: 01/18/2023] Open
Abstract
To overcome the high flammability and brittleness of epoxy resins without sacrificing their glass transition temperature (Tg) and mechanical properties, three epoxy-terminated hyperbranched flame retardants (EHBFRs) with a rigid central core and different branches, named EHBFR-HB, EHBFR-HCM, and EHBFR-HBM, were synthesized. After chemical structure characterization, the synthesized EHBFRs were introduced into the diglycidyl ether of bisphenol A (DGEBA) and cured with 4, 4-diaminodiphenylmethane (DDM). The compatibility, thermal stability, mechanical properties, and flame retardancy of the resultant resins were evaluated. Results showed that all three EHBFRs could significantly improve the fire safety of cured resins, and 30 wt. % of EHBFRs (less than 1.0 wt. % phosphorus content) endowed cured DGEBA with a UL-94 V-0 rating. In addition, the increased rigidity of branches in EHBFRs could increase the flexural strength and modulus of cured resins, and the branches with appropriate rigidity were also beneficial for improving their room temperature impact strength and Tg.
Collapse
Affiliation(s)
- Jingyuan Hu
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
| | - Liyue Zhang
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
| | - Mingxuan Chen
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
- Key Laboratory of Chemical Biology of Hebei Province, College of Chemistry and Environmental Science, Hebei University, Baoding 071002, China
| | - Jinyue Dai
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
- Key Laboratory of Marine Materials and Related Technologies, Chinese Academy of Sciences, Ningbo 315201, China
- Correspondence: (J.D.); (X.L.)
| | - Na Teng
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
| | - Hongchi Zhao
- Key Laboratory of Chemical Biology of Hebei Province, College of Chemistry and Environmental Science, Hebei University, Baoding 071002, China
| | - Xinwu Ba
- Key Laboratory of Chemical Biology of Hebei Province, College of Chemistry and Environmental Science, Hebei University, Baoding 071002, China
| | - Xiaoqing Liu
- Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China
- Key Laboratory of Marine Materials and Related Technologies, Chinese Academy of Sciences, Ningbo 315201, China
- Correspondence: (J.D.); (X.L.)
| |
Collapse
|
4
|
Lou C, Jiang S, Zhou Y, Gu X, Zhang Y, Kong X. Preparation and Curing Mechanism of Modified Corn Straw by 3-Glycidyl Ether Oxypropyl Trimethoxysilane/Epoxy Resin Composites. Polymers (Basel) 2022; 14:polym14235233. [PMID: 36501623 PMCID: PMC9737919 DOI: 10.3390/polym14235233] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/13/2022] [Revised: 11/21/2022] [Accepted: 11/29/2022] [Indexed: 12/02/2022] Open
Abstract
A modified corn straw (CS)/epoxy resin (EP) composite was prepared using bisphenol A EP (i.e., E-51) as matrix, 2-methylimidazole as curing agent, and CS modified by 3-glycidyl ether oxypropyl trimethoxysilane (KHCS) as filler. Its chemical structure was characterized by Fourier transform infrared spectroscopy (FTIR). The dynamic thermodynamic properties, mechanical properties, flame retardant property, and fracture morphology were studied using dynamic mechanical analysis (DMA), a universal testing machine, a micro combustion calorimeter, and a scanning electron microscope (SEM), respectively. The effects of different contents of KHCS on various properties were discussed. The experimental result showed that the CS was bonded toKH560 by a covalent bond. The impact strength, tensile strength, and flexural strength of the composites were all improved compared with those of pure EP. When the content of KHCS was 15 wt%, the maximum impact strength of the composites was 3.31 kJ/m2, which was 1.43 times that of the pure EP. The p HRR and THR of MCSEC-20 were 512.44 W/g and 25.03 kJ/g, respectively, which were 40.71% and 27.76% lower than those of pure EP, when the content of KHCS was 20 wt%. Moreover, the mechanism of the curing composites was investigated.
Collapse
Affiliation(s)
- Chunhua Lou
- School of Chemistry and Chemical Engineering, Qiqihar University, Qiqihar 161006, China
- Guilin Institute of Aerospace Technology, School of Energy and Building Environment, Guilin 541004, China
- Correspondence: (C.L.); (X.K.)
| | - Siyu Jiang
- School of Chemistry and Chemical Engineering, Qiqihar University, Qiqihar 161006, China
| | - Yongli Zhou
- School of Chemistry and Chemical Engineering, Qiqihar University, Qiqihar 161006, China
- Zibo Luray Fine Chemical Co., Ltd., Zibo 255000, China
| | - Xiaohua Gu
- Guilin Institute of Aerospace Technology, School of Energy and Building Environment, Guilin 541004, China
| | - Yong Zhang
- School of Chemistry and Chemical Engineering, Qiqihar University, Qiqihar 161006, China
| | - Xianzhi Kong
- Institute of Petrochemistry, Heilongjiang Academy of Sciences, Harbin 150040, China
- Correspondence: (C.L.); (X.K.)
| |
Collapse
|
5
|
Ye G, Huo S, Wang C, Song P, Fang Z, Wang H, Liu Z. Durable flame-retardant, strong and tough epoxy resins with well-preserved thermal and optical properties via introducing a bio-based, phosphorus-phosphorus, hyperbranched oligomer. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110235] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
|
6
|
Chen F, Liu F, Du X. Molecular dynamics simulation of crosslinking process and mechanical properties of epoxy under the accelerator. J Appl Polym Sci 2022. [DOI: 10.1002/app.53302] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/13/2022]
Affiliation(s)
- Fengjun Chen
- National Engineering Research Center for High Efficiency Grinding Hunan University Changsha China
- College of Mechanical and Vehicle Engineering Hunan University Changsha China
| | - Fan Liu
- National Engineering Research Center for High Efficiency Grinding Hunan University Changsha China
- College of Mechanical and Vehicle Engineering Hunan University Changsha China
| | - Xiaogang Du
- National Engineering Research Center for High Efficiency Grinding Hunan University Changsha China
- College of Mechanical and Vehicle Engineering Hunan University Changsha China
| |
Collapse
|
7
|
Cai B, Qian L, Qiu Y, Wang J, Xi W, Chen Y, Tang W. Group aggregation effect of polyphenolic phosphaphenanthrene macromolecule on enhancing fire safety and toughness of epoxy thermoset. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110154] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/31/2022]
|
8
|
Zhong L, Li T, Zhang J, Wang J, Zhang D. Simultaneously improving the flame retardancy and toughness of epoxy composites with hyperbranched phosphorus-containing polysiloxane functionalized halloysite nanotubes. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111564] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/04/2022]
|
9
|
Sun Y, Zhong S, Luo Q, Yu B, Song J, Tan D. A vanillin‐derived flame retardant based on 2‐aminopyrimidine for enhanced flame retardancy and mechanical properties of epoxy resin. POLYM ADVAN TECHNOL 2022. [DOI: 10.1002/pat.5875] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Yulin Sun
- School of Life Science and Technology Lingnan Normal University Zhanjiang People's Republic of China
- Guangdong Provincial Key Laboratory of Aquatic Product Processing and Safety Zhanjiang Guangdong China
| | - Saiyi Zhong
- Guangdong Provincial Key Laboratory of Aquatic Product Processing and Safety Zhanjiang Guangdong China
- College Food Science and Technology Guangdong Ocean University Zhanjiang Guangdong People's Republic of China
| | - Qinqin Luo
- School of Chemistry and Chemical Engineering Lingnan Normal University Zhanjiang People's Republic of China
| | - Biao Yu
- School of Chemistry and Chemical Engineering Lingnan Normal University Zhanjiang People's Republic of China
| | - Jiangli Song
- School of Chemistry and Chemical Engineering Lingnan Normal University Zhanjiang People's Republic of China
| | - Dexin Tan
- School of Chemistry and Chemical Engineering Lingnan Normal University Zhanjiang People's Republic of China
| |
Collapse
|
10
|
Santiago D, Serra À. Enhancement of Epoxy Thermosets with Hyperbranched and Multiarm Star Polymers: A Review. Polymers (Basel) 2022; 14:2228. [PMID: 35683901 PMCID: PMC9182725 DOI: 10.3390/polym14112228] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/20/2022] [Revised: 05/24/2022] [Accepted: 05/28/2022] [Indexed: 02/05/2023] Open
Abstract
Hyperbranched polymers and multiarm star polymers are a type of dendritic polymers which have attracted substantial interest during the last 30 years because of their unique properties. They can be used to modify epoxy thermosets to increase their toughness and flexibility but without adversely affecting other properties such as reactivity or thermal properties. In addition, the final properties of materials can be tailored by modifying the structure, molecular weight, or type of functional end-groups of the hyperbranched and multiarm star polymers. In this review, we focus on the modification of epoxy-based thermosets with hyperbranched and multiarm star polymers in terms of the effect on the curing process of epoxy formulations, thermal, mechanical, and rheological properties, and their advantages in fire retardancy on the final thermosets.
Collapse
Affiliation(s)
- David Santiago
- Eurecat–Chemical Technologies Unit, C/Marcel·lí Domingo 2, 43007 Tarragona, Spain
- Department of Mechanical Engineering, Universitat Rovira i Virgili, Av. Països Catalans 26, 43007 Tarragona, Spain
| | - Àngels Serra
- Department of Analytical and Organic Chemistry, Universitat Rovira i Virgili, C/Marcel·lí Domingo 1, 43007 Tarragona, Spain;
| |
Collapse
|
11
|
Construction of hetero-structured nanohybrid relying on reactive phosphazene towards flame retardation and mechanical enhancement of epoxy resins. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111075] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
|
12
|
Sajjad M, Zhao Z, Wahid U, Zhu X, Zhang C. Inhibition of plasticizing effect in nanostructured epoxy thermosets toughened with SEBS-g-PEG copolymers. REACT FUNCT POLYM 2022. [DOI: 10.1016/j.reactfunctpolym.2022.105214] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
|