Effect of crystalline structure on water resistance of waterborne polyurethane

Self-Healing and Recyclable Polyurethane/Nanocellulose Elastomer Based on the Diels-Alder Reaction

With the background of the fossil fuel energy crisis, the development of self-healing and recyclable polymer materials has become a research hotspot. In this work, a kind of cross-linking agent with pendent furan groups was first prepared and then used to produce the Polyurethane elastomer based on Diels-Alder chemistry (EPU-DA). In addition, in order to further enhance the mechanical properties of the elastomer, cellulose nanofibers (CNFs) were added into the Polyurethane system to prepare a series of composites with various contents of CNF (wt% = 0.1~0.7). Herein, the FTIR and DSC were used to confirm structure and thermal reversible character. The tensile test also indicated that the addition of CNF increased the mechanical properties compared to the pure Polyurethane elastomer. Due to their reversible DA covalent bonds, the elastomer and composites were recycled under high-temperature conditions, which extends Polyurethane elastomers' practical applications. Moreover, damaged coating can also be repaired, endowing this Polyurethane material with good potential for application in the field of metal protection.

Preparation of Waterborne Silicone-Modified Polyurethane Nanofibers and the Effect of Crosslinking Agents on Physical Properties

Silicone-modified polyurethane (PUSX) refers to the introduction of a silicone short chain into the polyurethane chain to make it have the dual properties of silicone and polyurethane (PU). It can be used in many fields, such as coatings, films, molding products, adhesives, and so on. The use of organic solvents to achieve the fiberization of silicone-modified polyurethane has been reported. However, it is challenging to achieve the fiberization of silicone-modified polyurethane based on an environmentally friendly water solvent. Herein, we report a simple and powerful strategy to fabricate environmentally friendly waterborne silicone-modified polyurethane nanofiber membranes through the addition of polyethylene glycol (PEG) with different molecular weights using electrospinning technology and in situ doping with three crosslinking agents with different functional groups (a polyoxazoline crosslinking agent, a polycarbodiimide crosslinking agent, and a polyisocyanate crosslinking agent) combined with various heating treatment conditions. The influence of PEG molecular weight on fiber formation was explored. The morphology, structure, water resistance, and mechanical properties were analyzed regarding the effect of the introduction of silicone into PU. The effects of the type and content of crosslinking agent on the morphology and physical properties of PUSX nanofiber membranes are discussed. These results show that the introduction of silicone can improve the water resistance and high temperature resistance of waterborne PU, and the addition of a crosslinking agent can further improve the water resistance of the sample, so that the sample can maintain good morphology after immersion. Crosslinking agents with different functional groups had different effects on the mechanical properties of PUSX nanofiber membranes due to different reactions. Among them, the oxazoline crosslinking agent had a significant effect on improving tensile strength, while the isocyanate crosslinking agent had a significant effect on improving the elongation at break. The PUSX nanofiber membrane prepared in this work did not use organic solvents that were harmful to humans and the environment, and it can be used in outdoor textiles, oil-water separation, medical health, and other fields.

Study of a Novel Fluorine-Containing Polyether Waterborne Polyurethane with POSS as a Cross-Linking Agent

Waterborne polyurethane are more eco-friendly materials due to lower volatile organic compounds (VOCs, mainly isocyanates) content than the alternative materials. However, these rich hydrophilic groups polymers have not yet reached good mechanical properties, durability and hydrophobicity behaviors. Therefore, hydrophobic waterborne polyurethane has become a research hotspot, attracting significant attention. In this work, firstly, a novel fluorine-containing polyether P(FPO/THF) was synthesized by cationic ring-opening polymerization of 2-(2,2,3,3-tetrafluoro-propoxymethyl)-oxirane (FPO) and tetrahydrofuran (THF). Secondly, fluorinated polymer P(FPO/THF), isophorone diisocyanate (IPDI) and hydroxy-terminated polyhedral oligomeric silsesquioxane (POSS-(OH)₈) were used to prepare a new fluorinated waterborne polyurethane (FWPU). Hydroxy-terminated POSS-(OH)₈ was used as a cross-linking agent, while dimethylolpropionic acid (DMPA) and triethylamine (TEA) were used as a catalyst. Four kinds of waterborne polyurethanes (FWPU0, FWPU1, FWPU3, FWPU5) were obtained by adding different contents of POSS-(OH)₈ (0%, 1%, 3%, 5%). The structures of the monomers and polymers were verified by ¹H NMR and FT-IR, and the thermal stabilities of various waterborne polyurethanes were analyzed by thermogravimetric analyzer (TGA) and differential scanning calorimetry (DSC). As the results, the thermal analysis showed that the FWPU performed the good thermal stability and the glass transition temperature could reach at about -50 °C. The FWPU1 film exhibited that the elongation at break was 594.4 ± 3.6% and the tensile strength at break was 13.4 ± 0.7 MPa, elucidating that the FWPU1 film developed the excellent mechanical properties relative to the alternative FWPUs. Further, the FWPU5 film performed the promising properties, including the higher surface roughness of FWPU5 film (8.41 nm) obtained by the atomic force microscope (AFM) analysis, and the higher value of water contact angle (WCA) at 104.3 ± 2.7°. Those results illustrated that the novel POSS-based waterborne polyurethane FWPU containing a fluorine element could develop the excellent hydrophobicity and mechanical properties.

Synthesis and characterization of hydroxyl-terminated polybutadiene modified low temperature adaptive self-matting waterborne polyurethane

Hydroxyl-terminated polybutadiene (HTPB) is a flexible telechelic compound with a main chain containing a slightly cross-linked activated carbon-carbon double bond and a hydroxyl group at the end. Therefore, in this paper, HTPB was used as a terminal diol prepolymer, and sulfonate AAS and carboxylic acid DMPA were used as hydrophilic chain extenders to prepare low-temperature adaptive self-matting waterborne polyurethane (WPU). Due to the fact that the non-polar butene chain in the HTPB prepolymer cannot form a hydrogen bond with the urethane group, and the solubility parameter difference between the hard segment formed by the urethane group is large, the gap of T _g between the soft and hard segments of the WPU increases by nearly 10 °C, with more obvious microphase separation. At the same time, by adjusting the HTPB content, WPU emulsions with different particle sizes can be obtained, thereby obtaining WPU emulsions with good extinction properties and mechanical properties. The results show that HTPB-based WPU with a certain degree of microphase separation and roughness obtained by introducing a large number of non-polar carbon chains has good extinction ability, and the 60° glossiness can be as low as 0.4 GU. Meanwhile, the introduction of HTPB can improve the mechanical properties and low temperature flexibility of WPU. The T _g,s (the glass transition temperature of soft segment) of WPU modified by the HTPB block decreased by 5.82 °C, and the ΔT _g increased by 21.04 °C, indicating that the degree of microphase separation increased. At -50 °C, the elongation at break and tensile strength of WPU modified by HTPB can still maintain 785.2% and 76.7 MPa, which are 1.82 times and 2.91 times those of WPU with only PTMG as soft segment, respectively. The self-matting WPU coating prepared in this paper can meet the requirements of severe cold weather and has potential application prospects in the field of finishing.

Improvement of Mechanical Properties and Solvent Resistance of Polyurethane Coating by Chemical Grafting of Graphene Oxide

Waterborne polyurethane coatings (WPU) are widely used in various types of coatings due to their environmental friendliness, rich gloss, and strong adhesion. However, their inferior mechanical properties and solvent resistance limit their application on the surface of wood products. In this study, graphene oxide (GO) with nanoscale size, large surface area, and abundant functional groups was incorporated into WPU by chemical grafting to improve the dispersion of GO in WPU, resulting in excellent mechanical properties and solvent resistance of WPU coatings. GO with abundant oxygen-containing functional groups and nanoscale size was prepared, and maintained good compatibility with WPU. When the GO concentration was 0.7 wt%, the tensile strength of GO-modified WPU coating film increased by 64.89%, and the abrasion resistance and pendulum hardness increased by 28.19% and 15.87%, respectively. In addition, GO also improved the solvent resistance of WPU coatings. The chemical grafting strategy employed in this study provides a feasible way to improve the dispersion of GO in WPU and provides a useful reference for the modification of waterborne wood coatings.

Enhancing the Mechanical Properties of Waterborne Polyurethane Paint by Graphene Oxide for Wood Products

Water-based polyurethane paint is widely used for wood furniture by virtue of the eco-friendliness, rich gloss, and flexible tailorability of its mechanical properties. However, its low solution (water or alcohol) resistance and poor hardness and wear resistance limit its application. The emerging graphene oxide has a high specific surface area and abundant functional groups with excellent mechanical properties, endowing it with great potential to modify waterborne polyurethane as a nanofiller. In this study, graphene oxide prepared by Hummers' method is introduced in the chemosynthetic waterborne polyurethane through physical blending. The testing results demonstrate that the appropriate usage of graphene oxide at 0.1 wt% could obviously improve water absorption resistance and alcohol resistance, significantly enhancing the mechanical properties of waterborne polyurethane paint. The corresponding tensile strength, abrasion resistance, and pendulum hardness of the graphene oxide-modified paint film increase by 62.23%, 14.76%, and 12.7%, respectively, compared with the pristine paint film. Meanwhile, the composite paint film containing graphene oxide possesses superiority, including gloss, abrasion resistance, pendulum hardness, and tensile strength in contrast with the commercial paint. The use of graphene oxide to enhance the waterborne polyurethane possesses strong operability and practical value, and could provide useful reference for the modification of waterborne wood paint.

Chemical recycling of polyurethane foam waste and application for antibacterial and removal of anionic and cationic dyes

The large amounts of polyurethane foam wastes (PUFWs) produced in the automobiles, buildings, and furniture industries cause many environmental problems. Therefore, the recycling of PUFWs has acquired great interest worldwide. In this study, the PUFWs were converted to new nanocomposite. The chemical modification of PUFWs was conducted through reflux with potassium permanganate in 0.1 M H2SO4. The produced PUF-COO@MnO2 nanocomposites was characterized by scanning electron microscope, energy-dispersive X-ray spectrometry, X-ray diffraction, and Magnetic susceptibility. PUF-COO@MnO2 has been used for the removal of cationic (Methylene blue) and anionic (Trypan blue) dyes from industrial wastewater. The antibacterial effect of PUF-COO@MnO2 was also examined against Gram-positive and Gram-negative bacterial strains. The adsorption capacities of PUF-COO@MnO2 for tested dyes were 277 and 269 mg/g. Moreover, PUF-COO@MnO2 showed a potent antibacterial action against B. cereus (8.8 mm) followed by S. aureus (7.5 mm) and E. coli (7.1 mm). It was concluded that PUF-COO@MnO2 can be employed as antibacterial low-cost material and for the removal of synthetic dyes from industrial effluents.

A Brief Introduction to the Polyurethanes According to the Principles of Green Chemistry

Polyurethanes are most often called “green” when they contain natural, renewable additives in their network or chemical structure, such as mono- and polysaccharides, oils (mainly vegetable oils), polyphenols (e.g., lignins, tannins), or various compounds derived from agro-waste white biotechnology (Principle 7). This usually results in these polyurethanes obtained from less hazardous substrates (Principle 4). Appropriate modification of polyurethanes makes them susceptible to degradation, and the use of appropriate processes allows for their recycling (Principle 10). However, this fulfilment of other principles also predisposes them to be green. As in the production of other polymer materials, the synthesis of polyurethanes is carried out with the use of catalysts (such as biocatalysts) (Principle 9) with full control of the course of the reaction (Principle 11), which allows maximization of the atomic economy (Principle 2) and an increase in energy efficiency (Principle 6) while minimizing the risk of production waste (Principle 1). Moreover, traditional substrates in the synthesis of polyurethanes can be replaced with less toxic ones (e.g., in non-isocyanate polyurethanes), which, at the same time, leads to a non-toxic product (Principle 3, Principle 5). In general, there is no need for blocking compounds to provide intermediates in the synthesis of polyurethanes (Principle 8). Reasonable storage of substrates, their transport, and the synthesis of polyurethanes guarantee the safety and the prevention of uncontrolled reactions (Principle 12). This publication is a summary of the achievements of scientists and technologists who are constantly working to create ideal polyurethanes that do not pollute the environment, and their synthesis and use are consistent with the principles of sustainable economy.