Fabrication of bimodal open-porous poly (butylene succinate)/cellulose nanocrystals composite scaffolds for tissue engineering application

Preparation of anti-shrinkage branched poly (butylene succinate-co-butylene terephthalate)/cellulose nanocrystal foam with excellent degradability and thermal insulation

Branched poly (butylene succinate-co-butylene terephthalate) (BPBST) was synthesized by in-situ polycondensation to enhance the foamability of poly (butylene succinate-co-butylene terephthalate) (PBST) and was blended with cellulose nanocrystals (CNC) to address foam shrinkage. The introduction of 2 wt% CNC increased the crystallization temperature of BPBST from 66.6 °C to 87.7 °C, accelerating its crystallization rate and improving both the mechanical properties and complex viscosity of the polymer matrix. Microcellular foams were produced using supercritical CO2 as a blowing agent, with CNC serving as heterogeneous nucleation sites. The addition of CNC reduced the average cell diameter of the foam and increased the cell density, enhancing the dimensional stability of the foam. BPBST/CNC foam with 1 wt% CNC exhibited a high expansion ratio of 24.7 without shrinkage, along with a low thermal conductivity of 0.0354 W/(m·K), indicating excellent thermal insulation performance. Furthermore, CNC improved the hydrophilicity of the foams and accelerated their degradation. The BPBST/CNC2 foam with an expansion ratio of 17 exhibited a 72.2 % weight loss after 10 d of hydrolysis, showing excellent degradation. This study combines the tunable molecular structure of in-situ copolymerization with the efficiency of melt blending to provide an effective strategy for the production of biodegradable, functionalized foams.

Recent perspective of synthesis and modification strategies of cellulose nanocrystals and cellulose nanofibrils and their beneficial impact in scaffold-based tissue engineering: A review

Outstanding properties of nanocellulose provide opportunities for novel applications in various fields, particularly tissue engineering. Despite of numerous useful characteristics of nanocellulose, its production methods suffer from the lack of control of morphology, high cost, and the use of organic solvents. On the other hand, hydrophilicity of nanocellulose is a significant challenge for its dispersion as a reinforcement in hydrophobic polymers matrix. Therefore, sustainable production methods and well-tuning interfacial characteristics of nanocellulose have been identified as critical steps in their development. This review article discusses the numerous preparation methods and surface modification strategies of cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) to help nanocellulose users obtain the appropriate material for their desired application. We also cover various polymer/nanocellulose scaffolds that are reported in the literature and investigate the effect of CNC and CNF on their mechanical, thermal and biological properties. Moreover, we provide several scientific figures and tables for a better understanding of the explored topics. Finally, we evaluate the opportunities and challenges of nanocellulose industrialization in the field of tissue engineering. Overall, this review guides researchers towards a deeper understanding of nanocellulose production processes, changing their properties using surface modification methods, and subsequently their performance in scaffold-based tissue engineering.

Cellulose as a sustainable scaffold material in cultivated meat production

The rapid progress in cultivated meat research has engendered considerable attention towards the edible scaffolding biomaterials employed in the production. Cellulose has the advantages in availability, edibility, animal-free origin, etc., which show its potential in wide fields. This review begins by presenting the fundamental physical and chemical properties of cellulose from different sources, including plant and bacterial cellulose. Subsequently, we summarize the application of cellulose especially in cultivated meat and tissue engineering. Furthermore, we explore various methods for preparing cellulose-based scaffolds for cultivated meat, encompassing five specific structural variations. In the end, associated with utilizing cellulose in cultivated meat production, we address several primary challenges surrounding to cell adhesion, scaling up, processibility and mechanical properties, and provide potential innovations. This review underscores the potential of cellulose as a versatile biomaterial in the cultivated meat industry and provides insight into addressing critical challenges for its integration.

Structure-optimized and microenvironment-inspired nanocomposite biomaterials in bone tissue engineering

Critical-sized bone defects represent a significant clinical challenge due to their inability to undergo spontaneous regeneration, necessitating graft interventions for effective treatment. The development of tissue-engineered scaffolds and regenerative medicine has made bone tissue engineering a highly viable treatment for bone defects. The physical and biological properties of nanocomposite biomaterials, which have optimized structures and the ability to simulate the regenerative microenvironment of bone, are promising for application in the field of tissue engineering. These biomaterials offer distinct advantages over traditional materials by facilitating cellular adhesion and proliferation, maintaining excellent osteoconductivity and biocompatibility, enabling precise control of degradation rates, and enhancing mechanical properties. Importantly, they can simulate the natural structure of bone tissue, including the specific microenvironment, which is crucial for promoting the repair and regeneration of bone defects. This manuscript provides a comprehensive review of the recent research developments and applications of structure-optimized and microenvironment-inspired nanocomposite biomaterials in bone tissue engineering. This review focuses on the properties and advantages these materials offer for bone repair and tissue regeneration, summarizing the latest progress in the application of nanocomposite biomaterials for bone tissue engineering and highlighting the challenges and future perspectives in the field. Through this analysis, the paper aims to underscore the promising potential of nanocomposite biomaterials in bone tissue engineering, contributing to the informed design and strategic planning of next-generation biomaterials for regenerative medicine.

Forefront Research of Foaming Strategies on Biodegradable Polymers and Their Composites by Thermal or Melt-Based Processing Technologies: Advances and Perspectives

The last few decades have witnessed significant advances in the development of polymeric-based foam materials. These materials find several practical applications in our daily lives due to their characteristic properties such as low density, thermal insulation, and porosity, which are important in packaging, in building construction, and in biomedical applications, respectively. The first foams with practical applications used polymeric materials of petrochemical origin. However, due to growing environmental concerns, considerable efforts have been made to replace some of these materials with biodegradable polymers. Foam processing has evolved greatly in recent years due to improvements in existing techniques, such as the use of supercritical fluids in extrusion foaming and foam injection moulding, as well as the advent or adaptation of existing techniques to produce foams, as in the case of the combination between additive manufacturing and foam technology. The use of supercritical CO2 is especially advantageous in the production of porous structures for biomedical applications, as CO2 is chemically inert and non-toxic; in addition, it allows for an easy tailoring of the pore structure through processing conditions. Biodegradable polymeric materials, despite their enormous advantages over petroleum-based materials, present some difficulties regarding their potential use in foaming, such as poor melt strength, slow crystallization rate, poor processability, low service temperature, low toughness, and high brittleness, which limits their field of application. Several strategies were developed to improve the melt strength, including the change in monomer composition and the use of chemical modifiers and chain extenders to extend the chain length or create a branched molecular structure, to increase the molecular weight and the viscosity of the polymer. The use of additives or fillers is also commonly used, as fillers can improve crystallization kinetics by acting as crystal-nucleating agents. Alternatively, biodegradable polymers can be blended with other biodegradable polymers to combine certain properties and to counteract certain limitations. This work therefore aims to provide the latest advances regarding the foaming of biodegradable polymers. It covers the main foaming techniques and their advances and reviews the uses of biodegradable polymers in foaming, focusing on the chemical changes of polymers that improve their foaming ability. Finally, the challenges as well as the main opportunities presented reinforce the market potential of the biodegradable polymer foam materials.

Characterization of Biodegradable Polymers for Porous Structure: Further Steps toward Sustainable Plastics

Plastic pollution poses a significant environmental challenge, necessitating the investigation of bioplastics with reduced end-of-life impact. This study systematically characterizes four promising bioplastics-polybutylene adipate terephthalate (PBAT), polybutylene succinate (PBS), poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), and polylactic acid (PLA). Through a comprehensive analysis of their chemical, thermal, and mechanical properties, we elucidate their structural intricacies, processing behaviors, and potential morphologies. Employing an environmentally friendly process utilizing supercritical carbon dioxide, we successfully produced porous materials with microcellular structures. PBAT, PBS, and PLA exhibit closed-cell morphologies, while PHBV presents open cells, reflecting their distinct overall properties. Notably, PBAT foam demonstrated an average porous area of 1030.86 μm2, PBS showed an average porous area of 673 μm2, PHBV displayed open pores with an average area of 116.6 μm2, and PLA exhibited an average porous area of 620 μm2. Despite the intricacies involved in correlating morphology with material properties, the observed variations in pore area sizes align with the findings from chemical, thermal, and mechanical characterization. This alignment enhances our understanding of the morphological characteristics of each sample. Therefore, here, we report an advancement and comprehensive research in bioplastics, offering deeper insights into their properties and potential morphologies with an easy sustainable foaming process. The alignment of the process with sustainability principles, coupled with the unique features of each polymer, positions them as environmentally conscious and versatile materials for a range of applications.

Rational design of a polypropylene composite foam with open-cell structure via graphite conductive network for sound absorption

An exciting result is reported in this study where a polypropylene (PP) foam with a high open-cell content was achieved by constructing a thermally conductive network for the first time. PP and nano-graphite particles were used as substrate and filler, respectively, to prepare the PP-graphite (PP-G) composite foam by twin-screw blending, hot pressing, and supercritical CO2 foaming. The nano-graphite particles can effectively adjust the microstructure of the PP-G foam and achieve a high porosity. When the amount of nano-graphite is 10.0 wt%, the PP-G foam exhibits optimal sound absorption performance, compression resistance, heat insulation, and hydrophobic properties. In the human-sensitive frequency range of 1000-6000 Hz, the corresponding average SAC is above 0.9, and the internal tortuosity is 5.27. After 50 cycles of compression, the compressive stress is 980 kPa and the SAC loss is only 7.8%. This study also innovatively proposed a new strategy to achieve the simple and rapid preparation of open-cell PP foams by increasing the thermal conductivity of the foaming substrate.

Activities of cellulose acetate and microcrystalline cellulose on the thermal and morphomechanical performances of a biobased hybrid composite made polybutylene succinate

Microcrystalline cellulose (MCC-30 wt%) was extruded with a blend of polybutylene succinate (PBS) and cellulose acetate (CADS=2.5-20 wt%) to produce two grades of binary (PBS/CA, PBS/MCC) and ternary (PBS/CA/MCC) specimens by injection into a mold previously thermostated at 22 °C and 78 °C. The structure-property relationships of neat PBS (n-PBS) and PBS-based blends were investigated by Fourier transform infrared (FTIR) spectroscopy, diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy, scanning electron microscopy (SEM), rheology, differential scanning calorimetry (DSC), thermogravimetry, and mechanical (tensile, bending) tests. FTIR/DRIFT outcomes revealed physical interactions between the ingredients through hydrogen bonds. Rheology and SEM evidenced the presence of entanglements and micro-voids absent in n-PBS. Non-isothermal DSC showed that 22 °C-molded formulations displayed crystalline degrees higher than 78 °C-specimens, except for PBS/MCC. DSC-isothermal analysis showed a hindrance effect of CA on PBS/CA crystallinity and a nucleating impact of MCC on PBS/MCC. Tensile and bending moduli increased for both material grades while the elongation at break decreased. Entanglements and micro-voids had detrimental effects on stress levels because the maximum tensile strength decreased when each or both biofillers were added to PBS. These structural configurations were beneficial for bending strengths since all blends' stiffness relatively increased regardless of material grade.

Mechanical, Crystallization, Rheological, and Supercritical CO2 Foaming Properties of Polybutylene Succinate Nanocomposites: Impact of Carbon Nanofiber Content

As a substitute for conventional polymers for the preparation of biodegradable microcellular polymeric foams, polybutylene succinate (PBS) presents one of the most promising alternatives. However, the low melt strength of PBS makes it difficult to produce high-performance microcellular foams. This study aimed to improve the melt strength of PBS and explore the mechanical, thermal, crystalline, rheological, and supercritical CO2 foaming properties of PBS nanocomposites by using carbon nanofibers (CNFs). This study found that nanocomposites containing 7 wt% CNF exhibited the highest tensile strength, Young's modulus, and bending strength. Moreover, the CNF nanofillers were well dispersed in the PBS matrix without significant agglomeration, even at high filler concentrations. Furthermore, the nanocomposites demonstrated improved melting temperature and crystallinity compared with pure PBS. The rheological analysis showed that the addition of CNFs significantly increased PBS viscosity at low frequencies due to the interaction between the PBS molecular chains and CNFs and the entanglement of CNFs, resulting in a more complete physical network formation when the CNF content reached above 3 wt%. During the supercritical CO2 foaming process, the addition of CNFs resulted in increased cell density, smaller cells, and thicker cell walls, with good laps formed between the fibers on the cell walls of nanocomposite foams. Moreover, the electrical conductivity and electromagnetic interference (EMI) shielding properties of the foamed material were studied, and a nanocomposite foam containing 7 wt% CNF showed good electrical conductivity (4.5 × 10-3 S/m) and specific EMI shielding effectiveness (EMI SE) (34.7 dB/g·cm-1). Additionally, the nanocomposite foam with 7 wt% CNF also exhibited good compression properties (21.7 MPa). Overall, this work has successfully developed a high-performance, multifunctional PBS-based nanocomposite foam, making it suitable for applications in various fields.

Current Trend and New Opportunities for Multifunctional Bio-Scaffold Fabrication via High-Pressure Foaming

Biocompatible and biodegradable foams prepared using the high-pressure foaming technique have been widely investigated in recent decades as porous scaffolds for in vitro and in vivo tissue growth. In fact, the foaming process can operate at low temperatures to load bioactive molecules and cells within the pores of the scaffold, while the density and pore architecture, and, hence, properties of the scaffold, can be finely modulated by the proper selection of materials and processing conditions. Most importantly, the high-pressure foaming of polymers is an ideal choice to limit and/or avoid the use of cytotoxic and tissue-toxic compounds during scaffold preparation. The aim of this review is to provide the reader with the state of the art and current trend in the high-pressure foaming of biomedical polymers and composites towards the design and fabrication of multifunctional scaffolds for tissue engineering. This manuscript describes the application of the gas foaming process for bio-scaffold design and fabrication and highlights some of the most interesting results on: (1) the engineering of porous scaffolds featuring biomimetic porosity to guide cell behavior and to mimic the hierarchical architecture of complex tissues, such as bone; (2) the bioactivation of the scaffolds through the incorporation of inorganic fillers and drugs.

Colloidal Stability Window for Carboxylated Cellulose Nanocrystals: Considerations for Handling, Characterization, and Formulation

The scale of production of cellulose nanocrystals (CNCs) has increased dramatically to meet the growing demand for sustainably sourced materials. This work defines the colloidal stability window for commercially produced carboxylated CNCs (DextraCel) compared to the more traditional sulfated CNCs. Phase diagrams showing the stable, reversibly agglomerated, irreversibly aggregated/sedimented, and colloidal glass "zones" as a function of suspension pH, ionic strength, CNC surface charge content, counterion, and concentration are presented. The pKa of carboxylated CNCs was measured to be 5.1, and suspensions of carboxylated CNCs (0.5-1.5 wt %) were visually stable from pH 3 to 11 (without salt). Carboxylated CNCs were highly sensitive to ionic strength, demonstrating some agglomeration with as little as 5 mM NaCl, supporting that weak acid surface groups and lower charge contents make CNCs more sensitive to solution conditions. Surface charge content had the greatest influence on colloidal stability followed by the counterion; carboxylated CNCs were more stable in the "as-received" sodium form, whereas sulfated CNCs had improved stability in acid form after ion exchange. The stability of carboxylated CNCs with industrially relevant additives (ionic and nonionic surfactants and initiators) was also investigated. Less concentrated suspensions were more colloidally stable, emphasizing that characterization and processing of CNCs favor dilute conditions. If carboxylated CNCs are subjected to conditions outside of their colloidal stability window, simple dilution or pH adjustment does not return them to colloidally stable discrete nanoparticles; however, ultrasonication can redisperse agglomerates. This study offers guidelines for handling carboxylated CNCs to broaden the range of products that can be improved by their incorporation.

Nanomaterial-Based Scaffolds for Tissue Engineering Applications: A Review on Graphene, Carbon Nanotubes and Nanocellulose

Nanoscale biomaterials have garnered immense interest in the scientific community in the recent decade. This review specifically focuses on the application of three nanomaterials, i.e., graphene and its derivatives (graphene oxide, reduced graphene oxide), carbon nanotubes (CNTs) and nanocellulose (cellulose nanocrystals or CNCs and cellulose nanofibers or CNFs), in regenerating different types of tissues, including skin, cartilage, nerve, muscle and bone. Their excellent inherent (and tunable) physical, chemical, mechanical, electrical, thermal and optical properties make them suitable for a wide range of biomedical applications, including but not limited to diagnostics, therapeutics, biosensing, bioimaging, drug and gene delivery, tissue engineering and regenerative medicine. A state-of-the-art literature review of composite tissue scaffolds fabricated using these nanomaterials is provided, including the unique physicochemical properties and mechanisms that induce cell adhesion, growth, and differentiation into specific tissues. In addition, in vitro and in vivo cytotoxic effects and biodegradation behavior of these nanomaterials are presented. We also discuss challenges and gaps that still exist and need to be addressed in future research before clinical translation of these promising nanomaterials can be realized in a safe, efficacious, and economical manner.

Improved Bone Regeneration Using Biodegradable Polybutylene Succinate Artificial Scaffold in a Rabbit Model

The treatment of extensive bone loss represents a great challenge for orthopaedic and reconstructive surgery. Most of the time, those treatments consist of multiple-stage surgeries over a prolonged period, pose significant infectious risks and carry the possibility of rejection. In this study, we investigated if the use of a polybutylene succinate (PBS) micro-fibrillar scaffold may improve bone regeneration in these procedures. In an in vivo rabbit model, the healing of two calvarial bone defects was studied. One defect was left to heal spontaneously while the other was treated with a PBS scaffold. Computed tomography (CT) scans, histological and immunohistochemical analyses were performed at 4, 12 and 24 weeks. CT examination showed a significantly larger area of mineralised tissue in the treated defect. Histological examination confirmed a greater presence of active osteoblasts and mineralised tissue in the scaffold-treated defect, with no evidence of inflammatory infiltrates around it. Immunohistochemical analysis was positive for CD56 at the transition point between healthy bone and the fracture zone. This study demonstrates that the use of a PBS microfibrillar scaffold in critical bone defects on a rabbit model is a potentially effective technique to improve bone regeneration.

Production and Application of Polymer Foams Employing Supercritical Carbon Dioxide

Polymeric foams have characteristics that make them attractive for different applications. However, some foaming methods rely on chemicals that are not environmentally friendly. One of the possibilities to tackle the environmental issue is to utilize supercritical carbon dioxide ScCO2 since it is a “green” solvent, thus facilitating a sustainable method of producing foams. ScCO2 is nontoxic, chemically inert, and soluble in molten plastic. It can act as a plasticizer, decreasing the viscosity of polymers according to temperature and pressure. Most foam processes can benefit from ScCO2 since the methods rely on nucleation, growth, and expansion mechanisms. Process considerations such as pretreatment, temperature, pressure, pressure drop, and diffusion time are relevant parameters for foaming. Other variables such as additives, fillers, and chain extenders also play a role in the foaming process. This review highlights the morphology, performance, and features of the foam produced with ScCO2, considering relevant aspects of replacing or introducing a novel foam. Recent findings related to foaming assisted by ScCO2 and how processing parameters influence the foam product are addressed. In addition, we discuss possible applications where foams have significant benefits. This review shows the recent progress and possibilities of ScCO2 in processing polymer foams.

The Injected Foaming Study of Polypropylene/Multiwall Carbon Nanotube Composite with In Situ Fibrillation Reinforcement

This paper explored the injection foaming process of in situ fibrillation reinforced polypropylene composites. Using polypropylene (PP) as the continuous phase, polytetrafluoroethylene (PTFE) as the dispersed phase, multi-wall carbon nanotubes (MWCNTs) as the conductive filler, and PP grafted with maleic anhydride (PP-g-MA) as the compatibilizer, a MWCNTs/PP-g-MA masterbatch was prepared by using a solution blending method. Then, a lightweight, conductive PP/PTFE/MWCNTs composite foam was prepared by means of extruder granulation and supercritical nitrogen (ScN₂) injection foaming. The composite foams were studied in terms of rheology, morphological, foaming behavior and mechanical properties. The results proved that the in situ fibrillation of PTFE can have a remarkable effect on melt strength and viscoelasticity, thus improving the foaming performance; we found that PP/3% PTFE showed excellent performance. Meanwhile, the addition of MWCNTs endows the material with conductive properties, and the conductivity reached was 2.73 × 10^-5 S/m with the addition of 0.2 wt% MWCNTs. This study's findings are expected to be applied in the lightweight, antistatic and high-performance automotive industry.

Polybutylene Succinate Processing and Evaluation as a Micro Fibrous Graft for Tissue Engineering Applications

A microfibrous tubular scaffold has been designed and fabricated by electrospinning using poly (1,4-butylene succinate) as biocompatible and biodegradable material. The scaffold morphology was optimized as a small diameter and micro-porous conduit, able to foster cell integration, adhesion, and growth while avoiding cell infiltration through the graft's wall. Scaffold morphology and mechanical properties were explored and compared to those of native conduits. Scaffolds were then seeded with adult normal human dermal fibroblasts to evaluate cytocompatibility in vitro. Haemolytic effect was evaluated upon incubation with diluted whole blood. The scaffold showed no delamination, and mechanical properties were in the physiological range for tubular conduits: elastic modulus (17.5 ± 1.6 MPa), ultimate tensile stress (3.95 ± 0.17 MPa), strain to failure (57 ± 4.5%) and suture retention force (2.65 ± 0.32 N). The shown degradation profile allows the graft to provide initial mechanical support and functionality while being colonized and then replaced by the host cells. This combination of features might represent a step toward future research on PBS as a biomaterial to produce scaffolds that provide structure and function over time and support host cell remodelling.

Polymeric biomaterials for wound healing applications: a comprehensive review

Chronic wounds have been a global health threat over the past few decades, requiring urgent medical and research attention. The factors delaying the wound-healing process include obesity, stress, microbial infection, aging, edema, inadequate nutrition, poor oxygenation, diabetes, and implant complications. Biomaterials are being developed and fabricated to accelerate the healing of chronic wounds, including hydrogels, nanofibrous, composite, foam, spongy, bilayered, and trilayered scaffolds. Some recent advances in biomaterials development for healing both chronic and acute wounds are extensively compiled here. In addition, various properties of biomaterials for wound-healing applications and how they affect their performance are reviewed. Based on the recent literature, trilayered constructs appear to be a convincing candidate for the healing of chronic wounds and complete skin regeneration because they mimic the full thickness of skin: epidermis, dermis, and the hypodermis. This type of scaffold provides a dense superficial layer, a bioactive middle layer, and a porous lower layer to aid the wound-healing process. The hydrophilicity of scaffolds aids cell attachment, cell proliferation, and protein adhesion. Other scaffold characteristics such as porosity, biodegradability, mechanical properties, and gas permeability help with cell accommodation, proliferation, migration, differentiation, and the release of bioactive factors.

Fabrication of super-hydrophilic and highly open-porous poly (lactic acid) scaffolds using supercritical carbon dioxide foaming

Porous poly (lactic acid) (PLA)-based scaffolds have been widely used as a promising product in tissue engineering. However, it is still a challenge to prepare the PLA-based scaffolds with high expansion ratio, good hydrophilicity, and excellent cytocompatibility by a green and cost-effective fabrication approach. Herein, we prepared porous PLA-based scaffolds using carbon dioxide (CO₂) as the physical foaming agent. To improve the hydrophilicity and foaming behavior of PLA, poly (ethylene glycol) (PEG) was selected as a good additive to blend with PLA. It revealed that the introduction of PEG could improve the foaming behavior of PLA and promote the formation of opening cells via reducing the matrix strength of PLA. The obtained 3D PLA/PEG scaffolds exhibited high expansion ratio (9.1), high open-cell content (95.2%), and super-hydrophilicity (water contact angle 0°). Additionally, the mouse fibroblast NIH/3T3 cells with live/dead cell fluorescence staining assay was utilized to examine the biocompatibility of PLA/PEG scaffolds. The result demonstrated that the proliferation ratio of NIH/3 T3 cells on the surface of PLA/PEG scaffolds was higher than that of PLA scaffolds, indicating that the highly interconnected cell structure was conducive to cell adhesion and attachment. Consequently, such hydrophilic open-cell structure obtained by adding PEG into PLA possesses great potential for use in tissue engineering.

Identifying Structure-Property Relationships of Micro-Architectured Porous Scaffolds through 3D Printing and Finite Element Analysis

This study integrates 3D printing and finite element analysis (FEA) to investigate the effect of micro-architectural characteristics on the mechanical properties of porous scaffolds. The studied characteristics include the thickness of the scaffold walls and the number of domains at the cross-section. We use 3D printing to fabricate scaffolds of deliberately designed microstructures to enable strict control of the structures. The longitudinal compressive properties of different scaffolds are first analyzed through experimental testing. Then, FEA is conducted to investigate the mechanical properties and the deformation mechanisms of the scaffolds. We find that decreasing wall thickness leads to failure mechanism transition from wall compression failure to buckling instability. For scaffolds with different wall thicknesses, the failure mechanisms and the critical loads are evaluated using the theory of thin plate buckling. For the characteristic of the number of domains, both experimental and FEA results indicate increasing effective stiffness with increasing domains. Interestingly, we find that with the material properties extracted from a single wall scaffold, the computational models tend to overestimate the effective compression modulus of scaffolds with larger numbers of walls or domains than the experimental data. This observation indicates possible size-dependent material properties in 3D printed structs. Our study demonstrates that integrating experiments and computational modeling can provide fundamental insights into the mechanical properties and deformation mechanisms of micro-architectured scaffolds and unveil unique small-scale material behaviors.

Covalent immobilization of bromocresol purple on cellulose nanocrystals for use in pH-responsive indicator films

This study developed pH-indicator films by combining esterified cellulose nanocrystals (e-CNCs) with activated bromocresol purple (a-BCP) via covalent bonding for pH-sensitive color-changing applications. The e-CNC/a-BCP particles were incorporated into cellulose acetate polymer to prepare pH-sensitive color changing films. Binding of a-BCP to e-CNCs was proven by attenuated total reflection infrared (ATR-IR) spectroscopy and X-ray photoelectron spectroscopy (XPS). Colorimetric analysis showed that films containing 10% or 15% e-CNC/a-BCP particles had critical color changes either at pH 4-5, or pH 7-8. The films with 10% e-CNC/a-BCP particles also revealed excellent leaching resistance under acidic conditions. Color changes were reversible between pH 2 and 10. These pH-indicator films had visible color changes in response to pH variations, color reversibility, leaching resistance, and sufficient rigidity even though mechanical properties decreased as the e-CNC/a-BCP content increased from 0% to 15%.

Utilization of microalgae residue and isolated cellulose nanocrystals: A study on crystallization kinetics of poly(ɛ-caprolactone) bio-composites

Exploration of biodegradable materials for conventional application has taken a rising interest across the world. The presented work primarily focused on exploring the effectiveness of isolated CNCs from marine de-oiled green algae biomass residue (Dunaliella tertiolecta) in synthesized poly(ɛ-caprolactone) (PCL). The washed algae biomass residue (WABR) and algae derived CNCs were explored as two different bio-fillers incorporated into PCL for comparison and development of biodegradable and flexible bio-composites with varying bio-filler loading. FTIR, XRD, TGA, UTM, DSC, POM, and SAXS characterized the developed PCL/WABR and PCL/CNC bio-composites. Improved thermal stability was observed in PCL/CNC bio-composites by ~10 °C rise. Besides, increased modulus of 18.38 MPa and tensile strength was obtained in PCL/CNC/1 bio-composites. However, the isothermal kinetics study (at 45 °C) revealed the reduction in the degree of crystallinity of bio-composites, and the axialite formation was visualized via POM. Moreover, CNCs was found as an excellent nucleating agent and effective bio-filler as compared to WABR.

A Review on Green Composites Based on Natural Fiber-Reinforced Polybutylene Succinate (PBS)

The need for utilization of environmentally friendly materials has emerged due to environmental pollution that is caused by non-biodegradable materials. The usage of non-biodegradable plastics has increased in the past decades in many industries, and, as a result, the generation of non-biodegradable plastic wastes has also increased. To solve the problem of non-biodegradable plastic wastes, there is need for fabrication of bio-based polymers to replace petroleum-based polymers and provide strategic plans to reduce the production cost of bioplastics. One of the emerging bioplastics in the market is poly (butylene succinate) (PBS) and it has been the biopolymer of choice due to its biodegradability and environmental friendliness. However, there are some disadvantages associated with PBS such as high cost, low gas barrier properties, and softness. To lower the cost of PBS and enhance its properties, natural lignocellulosic fibers are incorporated into the PBS matrix, to form environmentally friendly composites. Natural fiber-based biocomposites have emerged as materials of interest in important industries such as packaging, automobile, and construction. The bonding between the PBS and natural fibers is weak, which is a major problem for advanced applications of this system. As a result, this review paper discusses various methods that are employed for surface modification of the Fibers The paper provides an in-depth discussion on the preparation, modification, and morphology of the natural fiber-reinforced polybutylene succinate biocomposites. Furthermore, because the preparation as well as the modification of the fiber-reinforced biocomposites have an influence on the mechanical properties of the biocomposites, mechanical properties of the biocomposites are also discussed. The applications of the natural fiber/PBS biocomposites for different systems are also reported.

A bone regeneration strategy via dual delivery of demineralized bone matrix powder and hypoxia-pretreated bone marrow stromal cells using an injectable self-healing hydrogel

Demineralized bone matrix (DBM) powder is a potential alternative bone grafting material due to its bone regeneration capacity when the supply of autogenous bone is insufficient. However, the use of DBM powder alone remains challenging in many aspects in the clinic, such as its unstable osteoinductivity due to inactivation of growth factors during the preparation process, lack of bone regeneration cells, and difficulty in handling. Herein, we report a strategy that adopts a dual delivery of DBM powder and hypoxia-pretreated bone marrow stromal cells (BMSCs) using an injectable self-healing hydrogel to enhance bone regeneration and repair a cranial bone defect in a rabbit model. The injectable self-healing hydrogel was prepared based on a double crosslinking architecture, which comprised a dynamically cross-linked Schiff-base network as a self-healing component and a borax ion cross-linked physical network that strengthened its mechanical properties. The handling of the DBM powder was improved by mixing with the hydrogel, and, more importantly, the expression of osteocalcin (OCN) and vascular endothelial growth factor (VEGF) of the encapsulated BMSCs in the hydrogel was significantly up-regulated after hypoxia-pretreatment. The in vivo study demonstrated that the use of the hydrogel alone cannot heal the cranial bone defect, while the hydrogel/BMSC composite could increase the bone formation but was inferior to the hydrogel/DBM composite. Finally, the hydrogel/DBM/BMSC composite exhibited the best bone defect repairing effects among all groups. Overall, our results demonstrate that this dual delivery approach is a promising strategy to enhance bone regeneration for bone defect repair.

A Comparative Review of Natural and Synthetic Biopolymer Composite Scaffolds

Tissue engineering (TE) and regenerative medicine integrate information and technology from various fields to restore/replace tissues and damaged organs for medical treatments. To achieve this, scaffolds act as delivery vectors or as cellular systems for drugs and cells; thereby, cellular material is able to colonize host cells sufficiently to meet up the requirements of regeneration and repair. This process is multi-stage and requires the development of various components to create the desired neo-tissue or organ. In several current TE strategies, biomaterials are essential components. While several polymers are established for their use as biomaterials, careful consideration of the cellular environment and interactions needed is required in selecting a polymer for a given application. Depending on this, scaffold materials can be of natural or synthetic origin, degradable or nondegradable. In this review, an overview of various natural and synthetic polymers and their possible composite scaffolds with their physicochemical properties including biocompatibility, biodegradability, morphology, mechanical strength, pore size, and porosity are discussed. The scaffolds fabrication techniques and a few commercially available biopolymers are also tabulated.

Phase behavior of solvent-rich compositions of the polymer/drug system poly(butylene succinate) and N,N-diethyl-3-methylbenzamide (DEET)

Poly(butylene succinate) (PBS) is used to produce micro-/nanoporous biodegradable scaffolds, suitable for the release of the mosquito repellent N,N-diethyl-3-methylbenzamide (DEET), based on thermally induced phase separation. For solvent-rich compositions up to 30 m% PBS, it was found that PBS dissolves in DEET at elevated temperatures. During cooling, spherulitic crystallization of PBS occurs, with the crystallization temperature decreasing with the content of DEET and the cooling rate, as determined by cloud-point measurements, differential scanning calorimetry, and polarized-light optical microscopy. Scaffold morphologies of quenched solutions were analyzed by scanning electron microscopy as a function of the polymer concentration and the quenching temperature. These two parameters control the nucleus density/spherulite size, the degree of intermeshing of spherulites, and the intra- and interspherulitic pore size, with the latter typically being of the order of magnitude of few micrometers.

Fabrication of branching poly (butylene succinate)/cellulose nanocrystal foams with exceptional thermal insulation

Branching poly (butylene succinate) (BPBS) nanocomposite foams incorporated with cellulose nanocrystals (CNCs) were prepared by supercritical CO₂. Surface modification of CNCs by acetylation was achieved through replacing hydrophilic hydroxyl groups with hydrophobic acetyl groups, which improved the dispersibility of CNCs significantly. The crystallite sizes of CNCs and acetylated CNCs were calculated by Scherrer's formula as 25 and 19 nm, respectively. The initial crystallization temperature of diverse poly (butylene succinate) (PBS) specimens, a crucial factor for regulating cell nucleation type, increased remarkably by 11.8 °C as well as their storage modulus increased by 2 orders of magnitudes, due to branching reaction and bio-filler addition. BPBS/CNCs foam possessed a high volume expansion ratio as 37.1 times and displayed an exceptional thermal conductivity as 0.021 W(m K)^-1. This study provided a promising potential strategy to develop exceptional thermal-insulation polymer foams for composite structures, energy conservation and environment protection.

Bio-Based Poly(butylene succinate)/Microcrystalline Cellulose/Nanofibrillated Cellulose-Based Sustainable Polymer Composites: Thermo-Mechanical and Biodegradation Studies

Biodegradable polymer composites from renewable resources are the next-generation of wood-like materials and are crucial for the development of various industries to meet sustainability goals. Functional applications like packaging, medicine, automotive, construction and sustainable housing are just some that would greatly benefit. Some of the existing industries, like wood plastic composites, already encompass given examples but are dominated by fossil-based polymers that are unsustainable. Thus, there is a background to bring a new perspective approach for the combination of microcrystalline cellulose (MCC) and nanofibrillated cellulose (NFC) fillers in bio-based poly (butylene succinate) matrix (PBS). MCC, NFC and MCC/NFC filler total loading at 40 wt % was used to obtain more insights for wood-like composite applications. The ability to tailor the biodegradable characteristics and the mechanical properties of PBS composites is indispensable for extended applications. Five compositions have been prepared with MCC and NFC fillers using melt blending approach. Young’s modulus in tensile test mode and storage modulus at 20 °C in thermo-mechanical analysis have increased about two-fold. Thermal degradation temperature was increased by approximately 60 °C compared to MCC and NFC. Additionally, to estimate the compatibility of the components and morphology of the composite’s SEM analysis was performed for fractured surfaces. The contact angle measurements testified the developed matrix interphase. Differential scanning calorimetry evidenced the trans-crystallization of the polymer after filler incorporation; the crystallization temperature shifted to the higher temperature region. The MCC has a stronger effect on the crystallinity degree than NFC filler. PBS disintegrated under composting conditions in a period of 75 days. The NFC/MCC addition facilitated the specimens’ decomposition rate up to 60 days

Development of Polymeric Nanocomposite (Xyloglucan-co-Methacrylic Acid/Hydroxyapatite/SiO2) Scaffold for Bone Tissue Engineering Applications-In-Vitro Antibacterial, Cytotoxicity and Cell Culture Evaluation

Advancement and innovation in bone regeneration, specifically polymeric composite scaffolds, are of high significance for the treatment of bone defects. Xyloglucan (XG) is a polysaccharide biopolymer having a wide variety of regenerative tissue therapeutic applications due to its biocompatibility, in-vitro degradation and cytocompatibility. Current research is focused on the fabrication of polymeric bioactive scaffolds by freeze drying method for nanocomposite materials. The nanocomposite materials have been synthesized from free radical polymerization using n-SiO₂ and n-HAp XG and Methacrylic acid (MAAc). Functional group analysis, crystallinity and surface morphology were investigated by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM) techniques, respectively. These bioactive polymeric scaffolds presented interconnected and well-organized porous morphology, controlled precisely by substantial ratios of n-SiO₂. The swelling analysis was also performed in different media at varying temperatures (27, 37 and 47 °C) and the mechanical behavior of the dried scaffolds is also investigated. Antibacterial activities of these scaffolds were conducted against pathogenic gram-positive and gram-negative bacteria. Besides, the biological behavior of these scaffolds was evaluated by the Neutral Red dye assay against the MC3T3-E1 cell line. The scaffolds showed interesting properties for bone tissue engineering, including porosity with substantial mechanical strength, biodegradability, biocompatibility and cytocompatibility behavior. The reported polymeric bioactive scaffolds can be aspirant biomaterials for bone tissue engineering to regenerate defecated bone.

Polylactide/Hydroxyapatite Nonwovens Incorporated into Chitosan/Graphene Materials Hydrogels to Form Novel Hierarchical Scaffolds

In this study, hierarchical, cylindrical scaffolds based on polylactide (PLA) microfibers incorporated into chitosan (CS) hydrogel were prepared for potential use in bone tissue engineering. PLA nonwovens modified with hydroxyapatite particles (HAp) were obtained using the electrospinning method. Then, three-dimensional scaffolds were created by rolling up the nonwovens and immersing them in CS-based solutions with graphene oxide (GO) or reduced graphene oxide (rGO) dispersed in the polymer matrix. Hydrogels were cross-linked using a novel freezing-thawing-gelling method. A broad spectrum of research methods was applied in order to thoroughly characterize both the nanofillers and the composite systems: scanning electron microscopy, X-ray photoelectron spectroscopy, X-ray diffractometry, attenuated total reflection Fourier transform infrared spectroscopy, rheological and mechanical testing, as well as the assessment of chemical stability, bioactivity and cytocompatibility.

Novel 3D Hybrid Nanofiber Scaffolds for Bone Regeneration

Development of hybrid scaffolds and their formation methods occupies an important place in tissue engineering. In this paper, a novel method of 3D hybrid scaffold formation is presented as well as an explanation of the differences in scaffold properties, which were a consequence of different crosslinking mechanisms. Scaffolds were formed from 3D freeze-dried gelatin and electrospun poly(lactide-co-glicolide) (PLGA) fibers in a ratio of 1:1 w/w. In order to enhance osteoblast proliferation, the fibers were coated with hydroxyapatite nanoparticles (HAp) using sonochemical processing. All scaffolds were crosslinked using an EDC/NHS solution. The scaffolds' morphology was imaged using scanning electron microscopy (SEM). The chemical composition of the scaffolds was analyzed using several methods. Water absorption and mass loss investigations proved a higher crosslinking degree of the hybrid scaffolds than a pure gelatin scaffold, caused by additional interactions between gelatin, PLGA, and HAp. Additionally, mechanical properties of the 3D hybrid scaffolds were higher than traditional hydrogels. In vitro studies revealed that fibroblasts and osteoblasts proliferated and migrated well on the 3D hybrid scaffolds, and also penetrated their structure during the seven days of the experiment.