Fiber-induced crystallization in polymer composites: A comparative study on poly(lactic acid) composites filled with basalt fiber and fiber powder

Enhancement of PLA crystallization, transparency, and strength by adding the long aliphatic chains grafted CNC

The combination of crystallization, transparency, and strength is still a challenge for broadening the application of polylactic acid (PLA) films, while it is also difficult to balance. In this work, the long aliphatic chains of octadecylamine (ODA) were grafted onto the surface of cellulose nanocrystal (CNC) by tannic acid oxidation self-polymerization and Michael addition/Schiff base reaction between polytannic acid and ODA. Furthermore, the ODA grafted CNC (g-CNC) was used as green reinforcement for the PLA matrix and a series of PLA/g-CNC nanocomposite films were prepared by the casting method. The DSC, WAXD, POM, UV-vis and stretching test were employed to examine the effect of g-CNC on the properties of the as-prepared PLA/g-CNC nanocomposite films. It shows that the g-CNC is effective to improve the melt crystallization rate of PLA from 11 min to 7.3 min. Most importantly, the crystal size of the PLA spherulites was significantly reduced due to the well dispersion in the amorphous PLA matrix, which would effectively improve the transmittance of the PLA films and synchronously realize the combination of crystallization (62 %) and transparency (80.6 %). Moreover, the improved crystallization could also enhance the heat deformation performance of the PLA films since the heat resistance is closely associated with the crystallinity. Besides, the grafted ODA long chains improve the compatibility between CNC and PLA, leading to the reinforcement of PLA matrix, where the tensile strength reaches 65.05 MPa from 44.31 MPa. Compared with the pristine CNC, the addition of g-CNC makes more comprehensive improvement in the properties of the PLA films.

Scalable manufacturing of an amide-based nucleating agent for transparency and high heat resistance of polylactic acid

The prevalent use of disposable plastic tableware presents notable environmental and health risks. An alternative, polylactic acid (PLA), often does not meet usage requirements due to its low crystallization rate. This research introduces an amide-based nucleating agent, BRE-T-100, developed through a straightforward method to enhance the heat resistance and crystallization rate of PLA. This study systematically investigates the impact of BRE-T-100 and other nucleating agents on the properties of PLA composites. The incorporation of 0.8 % BRE-T-100 increases the crystallization temperature of PLA from 109.6 °C to 131.9 °C. Further, the total crystallization time of PLA composites at 120 °C is reduced to <60 s, while maintaining good transparency. BRE-T-100 exhibits superior comprehensive properties compared to talcum, TMC-200, and TMC-300 and is nearly on par with LAK-301. Its application as a nucleating agent in PLA-based disposable tableware shows promise.

Chemically Modified Nanoparticles for Enhanced Antioxidant and Antimicrobial Properties with Cinnamon Essential Oil

We explored the potential of different nanoparticles (TiO2, CaCO3, and Al2O3), considering their pure form and modified with cinnamon essential oil (CEO). These materials were characterized using various techniques, including FTIR spectroscopy, XRD analysis, TGA, and SEM. The interaction between CEO and nanoparticles changed depending on the nanoparticle type. Al2O3 nanoparticles exhibited the strongest interaction with CEO, increasing their antioxidant capacity by around 40% and their transfer of antimicrobial properties, particularly against Gram-negative bacteria. In contrast, TiO2 and CaCO3 nanoparticles showed limited interaction with CEO, resulting in lower antioxidant capacity and antimicrobial activity. Incorporating pure and CEO-modified nanoparticles into polylactic acid (PLA) films improved their mechanical and thermal properties, which are suitable for applications requiring greater strength. This research highlights the potential of metal oxide nanoparticles to enhance the antimicrobial and antioxidant capabilities of polymers. In addition, incorporating cinnamon essential oil can increase the antioxidant and antimicrobial effectiveness of the metal oxide nanoparticles and improve the mechanical and thermal properties of PLA films. Thus, these PLA films exhibit favorable characteristics for active packaging applications.

The 3D-Printed (FDM/FFF) Biocomposites Based on Polylactide and Carbonate Lake Sediments-Towards a Circular Economy

In this study, composites containing polylactide and carbonate lake sediment in concentrations of 2.5, 5, 10, and 15% by weight were prepared by a 3D printing method. The material for 3D printing was obtained by directly diluting the masterbatch on an injection moulder to the desired concentrations, and after granulation, it was extruded into a filament. The material prepared thusly was used to print standardised samples for mechanical testing. To compare the mechanical properties of the composites obtained by 3D printing and injection moulding, two sets of tests were performed, i.e., mechanical tests (tensile strength, flexural strength, and impact strength) and hydrophobic-hydrophilic surface character testing. The degree of composite waste in the 3D printing was also calculated. Mechanical and surface tests were performed for both systems conditioned at room temperature and after accelerated ageing in a weathering chamber. The study showed differences in the properties of composites obtained by 3D printing. Sedimentary fillers improved the hydrophobicity of the systems compared with pure PLA, but it was not a linear relationship. The PLA/CLS sedB composite had higher strength parameters, especially after ageing in a weathering chamber. This is due to its composition, in which, in addition to calcite and silica, there are also aluminosilicates, causing a strengthening of the PLA matrix.

A new class of nucleating agents for poly(L-lactic acid): Environmentally-friendly metal salts with biomass-derived ligands and advanced nucleation ability

Adding nucleating agents has been a successful strategy to boost the heat resistance of poly(L-lactic acid) (PLLA) by increasing the crystallinity. In this study, a new series of bio-based complexes as nucleating agents for PLLA, including twelve combinations of three eco-friendly metal ions (Zn, Mg, Ca) and four biomass-derived α-hydroxy acids, were successfully synthesized to respectively investigate the effects of metal ions as well as ligands on nucleation capacity of complexes. By investigating the non-isothermal and isothermal crystallization at 135 °C of PLLA with 0.3 wt% loading of complexes, both zinc and magnesium salts of L-mandelic acid showed excellent nucleation capacities. And magnesium L-mandelate performed better, raising the crystallinity of PLLA to 44.4 % as well as minimizing its crystallization half-time from 73 min to 2.7 min. The growth and denser distribution of PLLA spherulites on the salt surface were also observed by POM, reflecting epitaxial nucleation as the possible mechanism. A novel inspiration, utilizing VESTA software to simulate the crystal structure of zinc L-mandelate (Zn(L-MA)₂), was proposed to determine the nucleation mechanism. Also, using polyethylene terephthalate (PET) as a test protocol, the rationality of the model could be approved by checking the fitness of nucleating prediction and experiment results.

High-heat and UV-barrier poly(lactic acid) by microwave-assisted functionalization of waste natural fibers

The application of poly(lactic acid) (PLA) in the packaging area is frequently dwarfed by the inadequate gas/water barrier properties, low heat resistance and high UV transmittance. Herein, an environmentally friendly and high-efficiency microwave-assisted functionalization (MAF) approach was proposed to aqueous grafting waste bamboo fibers with the bridging agent. It permitted significant promotion of interfacial interactions between the MAF bamboo fibers (MAFBs) and neighboring PLA chains, contributing to uniform dispersion and intimate interphase. Featuring the morphological features, the MAFB-reinforced (5, 10 and 20 wt%) PLA biocomposites achieved an unexpected combination of high mechanical properties, exceptional resistance to heat deflection and UV irradiation, and excellent water barrier performance. Upon addition of only 5 wt% MAFBs, the tensile strength and toughness of PLA composite films were increased to 46.5 MPa and 0.6 MJ/m³, increasing over 52 % and nearly 107 % compared to those of the counterpart loaded pristine bamboo fibers (PBFs), respectively. This was favorably accompanied by the remarkably reduced water vapor permeability, falling down to the lowest value of 3.5 × 10^-11 g∙m/Pa∙s∙m² for PLA/MAFB (80/20) with a decrease of nearly 79 % compared to the counterpart. It is of interest to note the MAFB-enabled nearly 100 % UV-blocking ratio for PLA loaded 10 and 20 wt% fibers, as well as excellent resistance to heat deflection even at high temperatures like 120 °C. This effort paves the way to multifunctional natural fibers with high affinity to PLA for elegant implementation of high-heat and UV-resistant packaging materials in an ecofriendly manner.

Synergistic effects of PEG middle-blocks and talcum on crystallizability and thermomechanical properties of flexible PLLA-b-PEG-b-PLLA bioplastic

In this study, talcum was melt-blended with a flexible poly(l-lactide)-b-polyethylene glycol-b-poly(l-lactide) triblock copolymer (PLLA-PEG-PLLA) with 1, 2, 4, and 8 wt% talcum, for improvement of the crystallization and thermomechanical properties of PLLA-PEG-PLLA compared with PLLA. The crystallizability of PLLA-PEG-PLLA/talcum composites was better than that of PLLA/talcum composites as determined from differential scanning calorimetry. X-ray diffractometry showed that the PLLA-PEG-PLLA/talcum films had a higher degree of crystallinity than the PLLA/talcum films. PEG middle-blocks and talcum showed a synergistic effect for crystallization of PLLA end-blocks. The PLLA-PEG-PLLA/talcum films showed better thermomechanical properties than those of the PLLA/talcum films as determined from dynamic mechanical analysis. This was confirmed from the results of dimensional stability to heat. In summary, the PLLA-PEG-PLLA/talcum composites have potential for use as flexible bioplastics with good dimensional stability to heat.