Anticorrosion effect of a green sustainable inhibitor on mild steel in hydrochloric acid

Experimental accompanied with computational (atomic/electronic)-level simulation investigations of Polygonum cuspidatum root extract as sustainable corrosion inhibitor for mild steel in aggressive corrosive media

This study investigates the corrosion inhibition potential of Polygonum cuspidatum root extract (PCRE) on mild steel in a 0.5 M HCl acidic environment. Herein, various techniques including electrochemical and gravimetric measurements were employed, along with scanning electron microscopy (SEM) and contact angle (CA) measurements for surface morphology analysis. The impedance study revealed a concentration-dependent enhancement in corrosion resistance, classifying PCRE as a mixed-type inhibitor (i.e., inhibits both anodic and cathodic reactions). The highest efficiency, 96.71% at 298 K, was observed at a 1000-ppm PCRE concentration. Langmuir model computations suggested chemisorption and physisorption of PCRE on the electrode substrate. Increased Rp (from 28.648 to 174.01 Ω) and Rct (185.74 Ω cm2) at 1000 ppm demonstrated improved corrosion resistance. Additionally, SEM analysis displayed a uniform, protective surface, reducing metal degradation. Theoretical calculations highlighted strong interactions between PCRE and mild steel, with a low energy gap (ΔE), as follows: 1-O-methylemodin (2.267 eV) < emodin (2.288 eV) < emodin-1-O-glucoside (2.343 eV) < piceid (2.931 eV) < resveratrol (2.952 eV), confirming PCRE's excellent micro-level anti-corrosion capabilities. This eco-benign corrosion inhibitor offers sustainable, low-toxicity protection, cost-effectiveness, and versatile performance, surpassing commercial counterparts while aligning with sustainability goals.

Citrullus colocynthis fruit extract as effective eco-friendly corrosion inhibitor in a hydrochloric acid pickling medium for carbon steel by using both experimental and theoretical studies

The present study focuses on an environmental approach based on the use of an eco-friendly corrosion inhibitor from the Citrullus colocynthis fruit extract for enhancement corrosion resistance of carbon steel (C-S) in acid medium as an alternative to various organic and non-organic chemical inhibitors. The evaluation of the inhibition properties of the fruit methanolic extract of Citrullus colocynthis (CCE) were performed in molar hydrochloric acid (1 M HCl) medium using gravimetric and electrochemical (potentiodynamic polarization and AC impedance) techniques as well as surface analyses. CCE is rich in amino acids, mainly citrulline and β-(pyrazo-1-yl)-L-analine molecules. Based on the weight loss evaluation, the results demonstrated that this plant extract acts as an effective corrosion inhibitor and a protection level of 93.6% was attained at 500 ppm of CCE after 6 h of metal exposure at 303 K. According to polarization curves, CCE functions as a mixed-type inhibitor. In addition, AC impedance analyses have shown that the incorporation of CCE into the corrosive solution leads to a decrease in load capacity, while improving the charge/discharge function at the interface. This suggests the possibility of the formation of an adsorbed layer on the C-S surface. In addition, scanning electron microscope (SEM) observation, contact angle measurements, and Fourier-transform infrared spectroscopy (FTIR) analyses supported the development of a protective film over CS substrate surface afterwards addition of CCE. Langmuir and/or Temkin isotherms can be used to characterize the adsorption of this organic inhibitor on the C-S surface. X-ray photoelectron spectroscopy (XPS) has revealed that the inhibiting effect of CCE on the corrosion of C-S in 1 M HCl solution is mainly controlled by a chemisorption process and the inhibitive layer is composed of an iron oxide/hydroxide mixture where CCE molecules are incorporated. In order to understand the relationship between the molecular structure and anti-corrosion effectiveness of these inhibitor molecules, quantum chemical studies were carried out using density functional theory (DFT) and molecular dynamics (MD) simulation.

Origanum Grosii Extracts as Novel Eco-Friendly Corrosion Inhibitors for Mild Steel In HCl Medium

Two green inhibitors extracted from an endemic species (Origanum grosii (Og)) using two solvents of different polarity (water and ethanol), OgW (aqueous extract) and OgE (ethanolic extract), were used for the anticorrosion of mild steel (M steel) in a 1 M HCl medium. Anticorrosive performance of OgW and OgE was assessed using standard electrochemical techniques, EIS/PDP measurements, weight loss method and SEM/EDX surface analysis. The results show that OgW achieves a maximum inhibition efficiency of 92 % and that the extract in aqueous medium (more polar) is more efficient than the extract in ethanolic medium (less polar). Both extracts act as mixed inhibitors and their corrosion process is predominantly governed by a charge transfer. Concentration and temperature effect was studied and shown that they are two antagonistic parameters for the evolution of inhibitory effectiveness of both OgW and OgE. The adsorption isotherms of the two inhibitors OgE and OgW obey to the Langmuir adsorption model. Moreover, the examination of SEM images and EDX spectra support a deposit of both extracts on the metal surface by an adsorption phenomenon. Besides, theoretical approach of the molecular structures of the major compounds M-OgW and M-OgE and inhibition efficiency was examined via DFT calculations and molecular dynamics simulations and it was consistent with the experimental findings.

Experimental and theoretical insights into Artemisia Stems aqueous extract as a sustainable and eco-friendly corrosion inhibitor for mild steel in 1 M HCl environment

The present research demonstrates an innovative investigation of environmentally friendly mild steel (M-steel) corrosion inhibition using the artemisia stems aqueous extract (ASAEx) as an inhibitor in hydrochloric acid 1 M. The standard extraction technique of hydrodistillation was used for producing the aqueous solutions of ASAEx. To assess the ratios of the chemical components, phytochemical screening was used to identify the stems of this plant. We used a variety of methods and techniques in our research on corrosion inhibition, including weight loss measures, surface analysis methods like XPS and SEM/EDS, electrochemical testing like PDP and EIS, as well as computational lead compound evaluation. Maximum inhibitory efficacy was achieved with 400 mg/L ASAEx in 1 M HCl at 303 K, i.e. 90%. The PDP investigation verified the mixed-kind inhibitor status of the ASAEx extract. To describe the surface of M-steel, fitting and synthetic data were used to identify a constant phase element (CPE). SEM surface analysis was also used to detect the ASAEx effect on the surface of M-steel. X-ray photoelectron spectroscopy (XPS) analysis shows the presence of trace molecules of ASAEx on M-steel surface characterizing the bands in Maj-ASAEx (major compound of ASAEx). Density functional theory (DFT) and molecular dynamics simulations (MDs) were used in computational chemistry to clarify the adsorption mechanism and inhibitory impact.

Expired Antifungal Drugs as Effective Corrosion Inhibitors for Carbon Steel in 1 M HCl Solution: Practical and Theoretical Approaches

The anticorrosion potency of two expired antifungal drugs, namely, bifonazole (BIF) and terconazole (TER), for X65 carbon steel (X65CS) in a 1.0 M HCl solution was estimated using practical and computational measurements. The results of all methods applied showed that the percentage of anticorrosive efficacy (% AE) increased for expired BIF and TER and reduced at elevated temperatures. The % AE values of expired BIF and TER (375 mg L-1) reached 92.08 and 94.19%, respectively, using polarization methods. The anticorrosion activities of the two expired drugs were interpreted based on their adsorption on the X65CS surface. The adsorption occurred according to the Langmuir isotherm model. The polarization results indicated that the expired drugs BIF and TER were mixed inhibitors. The impedance results showed a single capacitive loop, confirming that the charge transfer process controlled the corrosion of X65CS. Expired BIF and TER served as good pitting inhibitors by shifting the pitting potential to positive values. The thermodynamic functions of activation and adsorption were defined and explained. Density functional theory and Monte Carlo simulations were used to investigate the BIF and TER inhibitors. The theoretical parameters were consistent with the experimental results. The anticorrosion efficiencies determined using the various methods were in complete agreement.

Superior Long-Term Corrosion Inhibition of N80 Steel by New Eco-friendly Hydrazone-Based Compounds in a Simulated Oil Well Acidizing Environment: Establishing the Mechanism at the Molecular Level

The acid treatment process of production wells is one of the most acid-induced corrosive processes. Corrosion inhibitors are an effective tool to inhibit the acids employed in acidizing treatments. Herein, new eco-friendly hydrazone-based compounds, namely, 2-(4-isobutylphenyl)-N-((1E,2E)-3-phenylallylidene) propanehydrazide (IPP) and N'-cyclohexylidene-2-[4-(2-methylpropyl)phenyl] propanehydrazide (CIP), were prepared through the functionalization of ibuprofen (IBF) and applied for corrosion mitigation of N80 steel in 15 wt % HCl (referred to hereafter as blank). The anticorrosion performance of selected compounds was investigated by employing weight loss (WL), potentiodynamic polarization curves (PPCs), and electrochemical impedance spectroscopy (EIS), complemented by scanning electron microscopy (SEM) and atomic force microscopy (AFM) analyses. In addition, density functional theory-based tight-binding (DFTB) modeling was conducted to get molecular-level insights into inhibitor-metal bonding. Experimental results revealed excellent long-term corrosion inhibition efficiency at very low concentrations of inhibitors and a mixed-type inhibition process. Numerically, N80 steel polarization resistance increased from 5.51 Ω cm² in blank to 608.4 and 396 Ω cm² in blank inhibited with 5 × 10^-3 mol/L of IPP and CIP, respectively, equivalent to 99% and 98% inhibition efficiency based on EIS experiments. Besides, SEM and AFM images showed that, after addition to 15 wt % HCl, inhibitors could effectively prevent the acid attack on the N80 steel surface. The fitting of experimental data to adsorption isotherms indicated that inhibitors' adsorption followed the Langmuir isotherm model and mixed physicochemical adsorption on the metal surface. The DFTB simulation revealed that inhibitor molecules can create covalent and physical interactions with iron atoms, which is further confirmed by partial density of states (PDOSs) analysis.

Assessment of Corrosion Protection Performance of FeOOH/Fe3O4/C Composite Coatings Formed In Situ on the Surface of Fe Metal in Air-Saturated 3.5 wt.% NaCl Solution

The purpose of this work is to evaluate the corrosion-inhibition behavior of deposited carbon and some iron-oxide hybrid coatings which derived from the in situ deposition method on the surface of Fe foil. Various contents of precursor methane gas were deposited over a mild iron foil substrate and formed different composites. It was found that the incorporation of C into the Fe matrix led to a thin film on the surface of the matrix and produced an anti-corrosion effect. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and potentiometric tests were used to compare the corrosion behaviors of the films in air-saturated 3.5 wt.% NaCl solution. According to the results, Fe-oxide- and C-composite-coated iron foil has a much higher corrosion resistance than the raw blank sample without the addition of C. Generally, the corrosion charge transfer resistance of one kind of iron oxide coated with carbon layers of several nanometers was enhanced up to 28,379 times (R_ct changes from 1487 Ω cm² to 4.22 × 10⁷ Ω cm²), which is the biggest improvement so far. The maximum protection efficiency was obtained for the in situ grown coating prepared by 10 and 15 sccm CH₄ precursor gas (eta = 100%). In conclusion, an iron oxide and carbon composite was found to be a great candidate for applications in the corrosion-resistance area.

Vicia faba peel extracts bearing fatty acids moieties as a cost-effective and green corrosion inhibitor for mild steel in marine water: computational and electrochemical studies

The goal of this research is to determine what chemicals are present in two different extracts (hexane and acetone) of Vicia faba (family Fabaceae, VF) peels and evaluate their effectiveness as a corrosion inhibitor on mild steel in a saline media containing 3.5% sodium chloride. Gas chromatography-mass spectrometry (GC/MS) was used to determine the composition of various extracts. It was determined that fourteen different chemicals were present in the hexane extract, the most prominent of which were octacosane, tetrasodium tetracontane, palmitic acid, and ethyl palmitate. Heptacosane, lauric acid, myristic acid, ethyl palmitate, and methyl stearate were some of the 13 chemicals found in the acetone extract. Using open circuit potential, potentiodynamic polarisation, and electrochemical impedance spectroscopic techniques, we can approximate the inhibitory effects of (VF) extracts on mild steel. The most effective inhibitory concentrations were found to be 200 ppm for both the hexane and acetone extracts (97.84% for the hexane extract and 88.67% for the acetone extract). Evaluation experiments were conducted at 298 K, with a 3.5% (wt/v) NaCl content and a flow velocity of about 250 rpm. Langmuir adsorption isotherm shows that the two extracts function as a mixed-type inhibitor in nature. Docking models were used to investigate the putative mechanism of corrosion inhibition, and GC/MS was used to identify the major and secondary components of the two extracts. Surface roughness values were calculated after analyzing the morphology of the metal's surface with and without (VF) using a scanning electron microscope (SEM). The results showed that throughout the surface of the mild steel, a thick adsorbate layer was formed. Quantum chemical calculations conducted on the two extracts as part of the theoretical research of quantum chemical calculation demonstrated a connection between the experimental analysis results and the theoretical study of the major chemical components.

Organic Compounds as Corrosion Inhibitors for Carbon Steel in HCl Solution: A Comprehensive Review

Most studies on the corrosion inhibition performance of organic molecules and (nano)materials were conducted within “carbon steel/1.0 M HCl” solution system using similar experimental and theoretical methods. As such, the numerous research findings in this system are sufficient to conduct comparative studies to select the best-suited inhibitor type that generally refers to a type of inhibitor with low concentration/high inhibition efficiency, nontoxic properties, and a simple and cost-economic synthesis process. Before data collection, to help readers have a clear understanding of some crucial elements for the evaluation of corrosion inhibition performance, we introduced the mainstay of corrosion inhibitors studies involved, including the corrosion and inhibition mechanism of carbon steel/HCl solution systems, evaluation methods of corrosion inhibition efficiency, adsorption isotherm models, adsorption thermodynamic parameters QC calculations, MD/MC simulations, and the main characterization techniques used. In the classification and statistical analysis section, organic compounds or (nano)materials as corrosion inhibitors were classified into six types according to their molecular structural characteristics, molecular size, and compound source, including drug molecules, ionic liquids, surfactants, plant extracts, polymers, and polymeric nanoparticles. We outlined the important conclusions obtained from recent literature and listed the evaluation methods, characterization techniques, and contrastable experimental data of these types of inhibitors when used for carbon steel corrosion in 1.0 M HCl solution. Finally, statistical analysis was only performed based on these data from carbon steel/1.0 M HCl solution system, from which some conclusions can contribute to reducing the workload of the acquisition of useful information and provide some reference directions for the development of new corrosion inhibitors.

Effective corrosion inhibition of mild steel in hydrochloric acid by newly synthesized Schiff base nano Co(ii) and Cr(iii) complexes: spectral, thermal, electrochemical and DFT (FMO, NBO) studies

Two new cobalt(ii) and chromium(iii) complexes were synthesized and characterized by FT-IR, ¹HNMR, UV, elemental analysis, TGA, conductivity, XRD, SEM, and magnetic susceptibility measurements. Structural analysis revealed a bi-dentate chelation and octahedral geometry for the synthesized complexes. The optical band gap of the Co(ii)-L and Cr(iii)-L complexes was found to be 3.00 and 3.25 eV, respectively revealing semiconducting properties. The X-ray diffraction patterns showed nano-crystalline particles for the obtained complexes. In addition, the synthesized metal complexes were examined as corrosion inhibitors for mild steel in HCl solution. The electrochemical investigations showed a maximum inhibition efficiency of 96.60% for Co(ii)-L and 95.45% for Cr(iii)-L where both complexes acted as mixed-type inhibitors. Frontier Molecular orbital (FMO) and Natural bond orbital (NBO) computations showed good tendency of the ligand to donate electrons to the metal through nitrogen atoms while the resultant complexes tended to donate electrons to mild steel more effectively through oxygen atoms and phenyl groups. A comparison between experimental and theoretical findings was considered through the discussion.

Two Co(ii) and Cr(iii) complexes were synthesized, characterized and examined as corrosion inhibitors. The electrochemical data showed high inhibition efficiencies with mixed-type behavior. FMO and NBO were considered for the computational analysis.

Investigation of the anticorrosion and adsorption properties of two polymer compounds on the corrosion of SABIC iron in 1 M HCl solution by practical and computational approaches

The anticorrosion efficiency of two polymer compounds, namely polystyrene (PS), polybutylene terephthalate (PBT), against the corrosion of SABIC iron (S-Fe) in 1.0 M HCl solution was investigated. The anticorrosion efficiency was estimated by chemical and electrochemical measurements. The anticorrosion efficiency increased with the increase in the concentration of the polymer compounds and reduction in temperature. All the obtained corrosion data confirmed the anticorrosion strength in the presence of PS and PBT compounds, such as the decreasing values of the corrosion current density, capacity of the double layer, and weight reduction, while the values of the charge-transfer resistance increased. Also, the pitting potential values moved in the noble (+) direction. The anticorrosion efficiency of the PBT compound was higher than that of the PS compound, which was 95.98% at 500 ppm concentration for PBT while for PS it was 93.34% according to polarization measurements. The anticorrosion activity occurred by the adsorption of PS and PBT compounds on the surface of S-Fe according to the Langmuir isotherm. The polarization curves indicated that the PS and PBT compounds were mixed-type inhibitors. Density functional theory (DFT) and Monte Carlo simulation (MC) were performed for the two polymer compounds. The computational quantum functions were found to be in agreement with the experimental results.

Top and side views for adsorption of the two dimers over Fe (110) surface.

Synergetic Anticorrosion Mechanism of Main Constituents in Chinese Yam Peel for Copper in Artificial Seawater

Active constituents of Chinese yam peel (CYPE), namely, diosgenin (DOG), batatasin-I (BTS-I), batatasin-III (BTS-III), and yam polysaccharide (Y-PS), were extracted via an ultrasonic soaking strategy. The synergetic anticorrosion mechanism among these compounds for copper in artificial seawater (ASW) was clarified by gravimetric measurements, electrochemical evaluations, surface analyses, quantum chemical calculations under a dominant solvent model, and molecular dynamics (MD) simulations. The results of weight loss revealed that CYPE strongly inhibited the corrosion of copper in ASW, and the elevating temperature boosted the anticorrosion efficacy of CYPE. The inhibition efficiency could attain 96.33% with 900 mg/L CYPE in ASW at 298 K due to effective adsorption. CYPE simultaneously suppressed the anodic and cathodic reactions for copper in ASW, which could be categorized as the mixed-type corrosion inhibitor with the predominant anodic effect. Similar electrochemical kinetics was evidenced by electrochemical frequency modulation (EFM). Electrochemical impedance spectroscopy (EIS) indicated that CYPE prominently increased the charge-transfer resistance at the copper/electrolyte interface without altering the corrosion mechanism. Extending the immersion time was also conducive for CYPE to further minimize the corrosion of copper in ASW, which was demonstrated by the time-course polarization, EIS, and EFM tests. Owing to the adsorption of CYPE, the copper surface was well-protected and showed reduced wettability and limited variation of roughness. From the outcomes of quantum chemical calculations, global and local reactive descriptors of DOG implied the cross-linked deposition of actually formed dioscin on the copper surface; otherwise, those of BTS-I/-III showed the propensity for parallel adsorption, which could chemically anchor on the voids uncovered by dioscin and thereby synergistically inhibit the corrosion process. The adsorption orientations of DOG, BTS-I, and BTS-III were also consolidated by MD simulations. The findings of this study might be beneficial to inspire the development of eco-friendly corrosion inhibitors from plant wastes for copper in marine environments.

An Overview of Molecular Dynamic Simulation for Corrosion Inhibition of Ferrous Metals

Molecular dynamics (MD) simulation is a powerful tool to study the molecular level working mechanism of corrosion inhibitors in mitigating corrosion. In the past decades, MD simulation has emerged as an instrument to investigate the interactions at the interface between the inhibitor molecule and the metal surface. Combined with experimental measurement, theoretical examination from MD simulation delivers useful information on the adsorption ability and orientation of the molecule on the surface. It relates the microscopic characteristics to the macroscopic properties which enables researchers to develop high performance inhibitors. Although there has been vast growth in the number of studies that use molecular dynamic evaluation, there is still lack of comprehensive review specifically for corrosion inhibition of organic inhibitors on ferrous metal in acidic solution. Much uncertainty still exists on the approaches and steps in performing MD simulation for corrosion system. This paper reviews the basic principle of MD simulation along with methods, selection of parameters, expected result such as adsorption energy, binding energy and inhibitor orientation, and recent publications in corrosion inhibition studies.