Effect of dealumination on the catalytic performance of Cr-containing Beta zeolite in carbon dioxide assisted propane dehydrogenation

Enhancing catalytic activity of Cr2O3 in CO2-assisted propane dehydrogenation with effective dopant engineering: a DFT-based microkinetic simulation

Using CO2 as a mild oxidizing agent in propane dehydrogenation (PDH) presents an attractive pathway for the generation of propene while maintaining high selectivity. Cr2O3 is one of the most important catalysts used for the CO2-assisted PDH process. In this study, the doping of Cr2O3 with single atoms such as Ge, Ir, Ni, Sn, Zn, and Zr was used for the PDH process. The introduction of dopants significantly modifies the electronic structure of pristine Cr2O3, leading to substantial alterations in its catalytic capabilities. The dehydrogenation reactions were explored both in the absence and presence of CO2. The addition of CO2 introduces two distinct pathways for PDH. On physisorbed CO2 surfaces, Ge and Ni-Cr2O3 enhance dehydrogenation. On the dissociated surface, the CO* and O* species actively participate in the reaction. All doped surfaces exhibit low energy barriers for dehydrogenation, except undoped Cr2O3 on dissociated CO2 surfaces. The Ni-Cr2O3 surface emerges as the most active surface for dehydrogenation of propane in all scenarios. Additionally, the catalytic surface is re-oxidized through H2 release, and doped surfaces facilitate coke removal via the reverse Boudouard reaction more efficiently than undoped Cr2O3. Microkinetics simulations identify the removal of the first H-atom as the rate-determining step. CO2 reduces the apparent activation energy, directly impacting C3H8 conversion and C3H6 formation. This study offers a decisive description of Cr2O3 modification for the CO2-assisted PDH process.

CO2-Assisted Dehydrogenation of Propane to Propene over Zn-BEA Zeolites: Impact of Acid–Base Characteristics on Catalytic Performance

Research results about the influence of BEA zeolite preliminary dealumination on the acid–base characteristics and catalytic performance of 1% Zn-BEA compositions in propane dehydrogenation with CO2 are presented. The catalyst samples, prepared through a two-step post-synthesis procedure involving partial or complete dealumination of the BEA specimen followed by the introduction of Zn2+ cations into the T-positions of the zeolite framework, were characterized using XRD, XPS, MAS NMR, SEM/EDS, low-temperature N2 ad/desorption, C3H8/C3H6 (CO2, NH3)-TPD, TPO-O2, and FTIR-Py techniques. Full dealumination resulted in the development of a mesoporous structure and specific surface area (BET) with a twofold decrease in the total acidity and basicity of Zn-BEA, and the formation of Lewis acid sites and basic sites of predominantly medium strength, as well as the removal of Brønsted acid sites from the surface. In the presence of the ZnSiBEA catalyst, which had the lowest total acidity and basicity, the obtained selectivity of 86–94% and yield of 30–33% for propene (at 923 K) exceeded the values for ZnAlSiBEA and ZnAlBEA. The results of propane dehydrogenation with/without carbon dioxide showed the advantages of producing the target olefin in the presence of CO2 using Zn-BEA catalysts.

Advanced zeolite and ordered mesoporous silica-based catalysts for the conversion of CO2 to chemicals and fuels

For many years, capturing, storing or sequestering CO₂ from concentrated emission sources or from air has been a powerful technique for reducing atmospheric CO₂. Moreover, the use of CO₂ as a C1 building block to mitigate CO₂ emissions and, at the same time, produce sustainable chemicals or fuels is a challenging and promising alternative to meet global demand for chemicals and energy. Hence, the chemical incorporation and conversion of CO₂ into valuable chemicals has received much attention in the last decade, since CO₂ is an abundant, inexpensive, nontoxic, nonflammable, and renewable one-carbon building block. Nevertheless, CO₂ is the most oxidized form of carbon, thermodynamically the most stable form and kinetically inert. Consequently, the chemical conversion of CO₂ requires highly reactive, rich-energy substrates, highly stable products to be formed or harder reaction conditions. The use of catalysts constitutes an important tool in the development of sustainable chemistry, since catalysts increase the rate of the reaction without modifying the overall standard Gibbs energy in the reaction. Therefore, special attention has been paid to catalysis, and in particular to heterogeneous catalysis because of its environmentally friendly and recyclable nature attributed to simple separation and recovery, as well as its applicability to continuous reactor operations. Focusing on heterogeneous catalysts, we decided to center on zeolite and ordered mesoporous materials due to their high thermal and chemical stability and versatility, which make them good candidates for the design and development of catalysts for CO₂ conversion. In the present review, we analyze the state of the art in the last 25 years and the potential opportunities for using zeolite and OMS (ordered mesoporous silica) based materials to convert CO₂ into valuable chemicals essential for our daily lives and fuels, and to pave the way towards reducing carbon footprint. In this review, we have compiled, to the best of our knowledge, the different reactions involving catalysts based on zeolites and OMS to convert CO₂ into cyclic and dialkyl carbonates, acyclic carbamates, 2-oxazolidones, carboxylic acids, methanol, dimethylether, methane, higher alcohols (C₂₊OH), C₂₊ (gasoline, olefins and aromatics), syngas (RWGS, dry reforming of methane and alcohols), olefins (oxidative dehydrogenation of alkanes) and simple fuels by photoreduction. The use of advanced zeolite and OMS-based materials, and the development of new processes and technologies should provide a new impulse to boost the conversion of CO₂ into chemicals and fuels.

Metallic Catalysts for Oxidative Dehydrogenation of Propane Using CO2

The oxidative dehydrogenation of propane using CO₂ (CO₂ -ODP) is a promising technique for realizing high-yield propylene production and CO₂ usage. Developing a highly efficient catalyst for CO₂ -ODP is essential and beneficial to the chemical industry and for realizing net-zero emissions. Many studies have investigated metal oxide-based catalysts, revealing that rapid deactivation and low selectivity remain limiting factors for their industrial applications. In recent years, metallic nanoparticle catalysts have become increasingly attractive due to their unique properties. Therefore, we summarize the performance of metal-based catalysts in CO₂ -ODP reactions by considering catalyst design concepts, different mechanisms in the reaction process, and the role of CO₂ .

Light olefin synthesis from a diversity of renewable and fossil feedstocks: state-of the-art and outlook

Light olefins are important feedstocks and platform molecules for the chemical industry. Their synthesis has been a research priority in both academia and industry. There are many different approaches to the synthesis of these compounds, which differ by the choice of raw materials, catalysts and reaction conditions. The goals of this review are to highlight the most recent trends in light olefin synthesis and to perform a comparative analysis of different synthetic routes using several quantitative characteristics: selectivity, productivity, severity of operating conditions, stability, technological maturity and sustainability. Traditionally, on an industrial scale, the cracking of oil fractions has been used to produce light olefins. Methanol-to-olefins, alkane direct or oxidative dehydrogenation technologies have great potential in the short term and have already reached scientific and technological maturities. Major progress should be made in the field of methanol-mediated CO and CO₂ direct hydrogenation to light olefins. The electrocatalytic reduction of CO₂ to light olefins is a very attractive process in the long run due to the low reaction temperature and possible use of sustainable electricity. The application of modern concepts such as electricity-driven process intensification, looping, CO₂ management and nanoscale catalyst design should lead in the near future to more environmentally friendly, energy efficient and selective large-scale technologies for light olefin synthesis.

A critical evaluation of the catalytic role of CO2 in propane dehydrogenation catalyzed by chromium oxide from a DFT-based microkinetic simulation

Propane dehydrogenation under CO₂ is an important catalytic route to obtain propene with a good balance between selectivity and stability. However, a precise description of the catalytic role of CO₂ in propane dehydrogenation is still absent. In this work, we focus on the elucidation of the role of CO₂ by using DFT-based microkinetic simulation. The influence of CO₂ is categorized as direct and indirect effects. It was found that the chemisorbed CO₂ can directly abstract hydrogen from propane and propyl with a comparable barrier to the counterpart at the surface oxygen site. On the other hand, the dissociation of CO₂ yields active surface species of CO* and O* which are actively involved in the removal of surface hydroxyls. It is found that the TOFs of both propane conversion and propene formation are significantly increased with the presence of CO₂, which is explained by the reduced apparent activation energy. The primary hydrogen abstraction is identified to be the most influential step from the DRC analysis. The main effects of CO₂ are concluded to be removing hydrogen and restoring oxygen vacancies from reaction pathway analysis.

Research progress of CO2 oxidative dehydrogenation of propane to propylene over Cr-free metal catalysts

CO₂-assisted oxidative dehydrogenation of propane (CO₂-ODHP) is an attractive strategy to offset the demand gap of propylene due to its potentiality of reducing CO₂ emissions, especially under the demands of peaking CO₂ emissions and carbon neutrality. The introduction of CO₂ as a soft oxidant into the reaction not only averts the over-oxidation of products, but also maintains the high oxidation state of the redox-active sites. Furthermore, the presence of CO₂ increases the conversion of propane by coupling the dehydrogenation of propane (DHP) with the reverse water gas reaction (RWGS) and inhibits the coking formation to prolong the lifetime of catalysts via the reverse Boudouard reaction. An effective catalyst should selectively activate the C-H bond but suppress the C-C cleavage. However, to prepare such a catalyst remains challenging. Chromium-based catalysts are always applied in industrial application of DHP; however, their toxic properties are harmful to the environment. In this aspect, exploring environment-friendly and sustainable catalytic systems with Cr-free is an important issue. In this review, we outline the development of the CO₂-ODHP especially in the last ten years, including the structural information, catalytic performances, and mechanisms of chromium-free metal-based catalyst systems, and the role of CO₂ in the reaction. We also present perspectives for future progress in the CO₂-ODHP.

Recent Advances on Gallium-Modified ZSM-5 for Conversion of Light Hydrocarbons

Light olefins are key components of modern chemical industry and are feedstocks for the production of many commodity chemicals widely used in our daily life. It would be of great economic significance to convert light alkanes, produced during the refining of crude oil or extracted during the processing of natural gas selectively to value-added products, such as light alkenes, aromatic hydrocarbons, etc., through catalytic dehydrogenation. Among various catalysts developed, Ga-modified ZSM-5-based catalysts exhibit superior catalytic performance and stability in dehydrogenation of light alkanes. In this mini review, we summarize the progress on synthesis and application of Ga-modified ZSM-5 as catalysts in dehydrogenation of light alkanes to olefins, and the dehydroaromatization to aromatics in the past two decades, as well as the discussions on in-situ formation and evolution of reactive Ga species as catalytic centers and the reaction mechanisms.

Current status and perspectives in oxidative, non-oxidative and CO2-mediated dehydrogenation of propane and isobutane over metal oxide catalysts

Conversion of propane or isobutane from natural/shale gas into propene or isobutene, which are indispensable for the synthesis of commodity chemicals, is an important environmentally friendly alternative to oil-based cracking processes.

Synthesizing High-Volume Chemicals from CO2 without Direct H2 Input

Decarbonizing the chemical industry will eventually entail using CO₂ as a feedstock for chemical synthesis. However, many chemical syntheses involve CO₂ reduction using inputs such as renewable hydrogen. In this review, chemical processes are discussed that use CO₂ as an oxidant for upgrading hydrocarbon feedstocks. The captured CO₂ is inherently reduced by the hydrocarbon co-reactants without consuming molecular hydrogen or renewable electricity. This CO₂ utilization approach can be potentially applied to synthesize eight emission-intensive molecules, including olefins and epoxides. Catalytic systems and reactor concepts are discussed that can overcome practical challenges, such as thermodynamic limitations, over-oxidation, coking, and heat management. Under the best-case scenario, these hydrogen-free CO₂ reduction processes have a combined CO₂ abatement potential of approximately 1 gigatons per year and avoid the consumption of 1.24 PWh renewable electricity, based on current market demand and supply.

Ethane dehydrogenation over Cr/ZSM-5: characterization of active sites through probe molecule adsorption FTIR

Dispersed Cr species supported on zeolite ZSM-5 were investigated in the context of catalytic ethane dehydrogenation.