Critical review on the passive film formation and breakdown on iron electrode and the models for the mechanisms underlying passivity

Corrosion and Erosion Wear Behaviors of HVOF-Sprayed Fe-Based Amorphous Coatings on Dissolvable Mg-RE Alloy Substrates

To suppress the corrosion and erosion wear of dissolvable magnesium alloy ball seats in wellbores, Fe-based amorphous coatings were deposited on dissolvable Mg-RE alloy substrates, and their microstructure, corrosion behavior, and erosion wear behavior were studied. The thickness of Fe-based amorphous coatings on dissolvable Mg-RE alloy substrates can reach 1000 μm without any cracks, and their porosity and amorphous contents are 0.79% and 86.8%, respectively. Although chloride ions will damage the compactness and protective efficacy of passive films, Fe-based amorphous coatings still maintain low corrosion current density (3.31 μA/cm²) and high pitting potential (1 V_SCE) in 20 wt% KCl solution. Due to their higher hardness, the erosion wear resistance of Fe-based amorphous coatings is about 4.16 times higher than that of dissolvable Mg-RE alloy substrates when the impact angle is 30°. Moreover, the erosion rates of Fe-based amorphous coatings exhibit a nonlinear relationship with the impact angle, and the erosion rate reaches the highest value when the impact angle is 60°. The erosion wear mechanisms of Fe-based AMCs vary with the impact angles, including cutting, delamination, splat fracture, and deformation wear. This work can provide effective guidance for the corrosion and wear protection of plugging tools made from dissolvable magnesium alloy.

Magnetically attracted iron scrap anode based electrocoagulation for phosphate removal

This study shows the effectiveness of a novel electrocoagulation process using magnetically attracted iron scrap anodes for phosphate removal from aqueous solution. The effect of contact time, reaction temperature, dose of iron scrap, initial phosphate concentration, applied voltage, pH, magnetic force, and the species of competing anions on the efficiency of phosphate removal and the reaction products has been investigated. The techniques of XRD, XPS, and VSM were used to characterize the elemental composition and the types of the reaction products in order to clarify the interaction between novel anode and phosphate ions. The removal of phosphate was fitted by a pseudo first-order reaction kinetic model. The results showed that magnetically attracted iron scrap anodes were electrodissoluted under an applied potential and reacted with phosphate into Fe-hydroxo-phosphate complexes. The work suggested that electrocoagulation using magnetically attracted iron scrap anodes had the potential to become a promising technique for phosphate precipitation.

The Effect of Potential on Surface Characteristic and Corrosion Resistance of Anodic Oxide Film Formed on Commercial Pure Titanium at the Potentiodynamic-Aging Mode

Anodic oxidation treatment of commercially pure titanium was carried out at the voltages of 10, 30, 50 V in 0.5 M H₂SO₄ solution at the potentiodynamic-aging mode so as to obtain the effects of the anodic potential on the surface characteristic and corrosion resistance of the anodic oxide film. The influences of potential on the surface morphology, the roughness, the crystalline behavior, the chemical composition and the corrosion resistance of the anodic oxide films were investigated by using scanning electron microscopy (SEM), atomic force microscope (AFM), Raman spectrum, X-ray diffractometry (XRD), X-ray photoelectron spectroscopy (XPS), potentiodynamic polarization curves and electrode impedance spectroscopy (EIS). The results show that increasing anodic potential at the potentiodynamic-aging mode can significantly enhance thickness, flatness, crystallization, chemical stability, and corrosion resistance of anodic oxide film.