Towards sustainable circular brine reclamation using seawater reverse osmosis, membrane distillation and forward osmosis hybrids: An experimental investigation

An in-depth analysis of membrane distillation research (1990-2023): Exploring trends and future directions through bibliometric approach

This bibliometric analysis offers a comprehensive investigation into membrane distillation (MD) research from 1990 to 2023. Covering 4389 publications, the analysis sheds light on the evolution, trends, and future directions of the field. It delves into authorship patterns, publication trends, prominent journals, and global contributions to reveal collaborative networks, research hotspots, and emerging themes within MD research. The findings demonstrate extensive global participation, with esteemed journals such as Desalination and the Journal of Membrane Science serving as key platforms for disseminating cutting-edge research. The analysis further identifies crucial themes and concepts driving MD research, ranging from membrane properties to strategies for mitigating membrane fouling. Co-occurrence analysis further highlights the interconnectedness of research themes, showcasing advancements in materials, sustainable heating strategies, contaminant treatment, and resource management. Overlay co-occurrence analysis provides temporal perspective on emerging research trends, delineating six key topics that will likely shape the future of MD. These include innovations in materials and surface engineering, sustainable heating strategies, emerging contaminants treatment, sustainable water management, data-driven approaches, and sustainability assessments. Finally, the study serves as a roadmap for researchers and engineers navigating the dynamic landscape of MD research, offering insights into current trends and future trajectories, ultimately aiming to propel MD technology towards enhanced performance, sustainability, and global relevance.

A comprehensive assessment of the economic and technical viability of a zero liquid discharge (ZLD) hybrid desalination system for water and salt recovery

Brine, a by-product of desalination and industrial facilities, is becoming more and more of an environmental issue. This comprehensive techno-economic assessment (TEA), focusing on the technical and economic aspects, investigates the performance and viability of a novel hybrid desalination brine treatment system known as zero liquid discharge (ZLD). Notably, this research represents the first instance of evaluating the feasibility and effectiveness of integrating three distinct desalination processes, namely brine concentrator (BC), high-pressure reverse osmosis (HPRO), and membrane-promoted crystallization (MPC), within a ZLD framework. The findings of this study demonstrate an exceptional water recovery rate of 97.04%, while the energy requirements stand at a reasonable level of 17.53 kWh/m3. Financially, the ZLD system proves to be at least 3.28 times more cost-effective than conventional evaporation ponds and offers comparable cost efficiency to alternatives such as land application and deep-well injection. Moreover, the ZLD system exhibits profitability potential by marketing both drinking water and solid salt or solely desalinated water. The daily profit from the sale of generated water varies from US$194.08 to US$281.41, with Greece and Cyprus attaining the lowest and highest profit, respectively. When considering the sale of both salt and water, the profit rises by 8% across all locations.

Review on the escalating imperative of zero liquid discharge (ZLD) technology for sustainable water management and environmental resilience

This comprehensive review delves into the forefront of wastewater treatment technology, with a specific focus on the revolutionary concept of Zero Liquid Discharge (ZLD). (ZLD), underpinned by a sustainable ethos, aspires to accomplish total water reclamation, constituting a pivotal response to pressing environmental issues. The paper furnishes a historical panorama of (ZLD), elucidating its motivating factors and inherent merits. It navigates a spectrum of (ZLD) technologies encompassing thermal methodologies, (ZLD) synergized with Reverse Osmosis (RO), High-Efficiency Reverse Osmosis (HERO), Membrane Distillation (MD), Forward Osmosis (FO), and Electrodialysis Reversal (EDR). Moreover, the study casts a global purview over the deployment status of (ZLD) systems in pursuit of resource recovery, accentuating nations such as the United States, China, India, assorted European Union members, Canada, and Egypt. Meticulous case studies take center stage, underscoring intricate scenarios involving heavily contaminated effluents from challenging sectors including tanneries, textile mills, petroleum refineries, and paper mills. The report culminates by distilling sagacious observations and recommendations, emanating from a collaborative brainstorming endeavor. This compendium embarks on an enlightening journey through the evolution of wastewater treatment, (ZLD)'s ascendancy, and its transformative potential in recalibrating water management paradigms while harmonizing industrial progress with environmental stewardship.

Membrane-based technology in water and resources recovery from the perspective of water social circulation: A review

In this review, the application of membrane-based technology in water social circulation was summarized. Water social circulation encompassed the entire process from the acquirement to discharge of water from natural environment for human living and development. The focus of this review was primarily on the membrane-based technology in recovery of water and other valuable resources such as mineral ions, nitrogen and phosphorus. The main text was divided into four main sections according to water flow in the social circulation: drinking water treatment, agricultural utilization, industrial waste recycling, and urban wastewater reuse. In drinking water treatment, the acquirement of water resources was of the most importance. Pressure-driven membranes, such as ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO) were considered suitable in natural surface water treatment. Additionally, electrodialysis (ED) and membrane capacitive deionization (MCDI) were also effective in brackish water desalination. Agriculture required abundant water with relative low quality for irrigation. Therefore, the recovery of water from other stages of the social circulation has become a reasonable solution. Membrane bioreactor (MBR) was a typical technique attributed to low-toxicity effluent. In industrial waste reuse, the osmosis membranes (FO and PRO) were utilized due to the complex physical and chemical properties of industrial wastewater. Especially, membrane distillation (MD) might be promising when the wastewater was preheated. Resources recovery in urban wastewater was mainly divided into recovery of bioenergy (via anaerobic membrane bioreactors, AnMBR), nitrogen (utilizing MD and gas-permeable membrane), and phosphorus (through MBR with chemical precipitation). Furthermore, hybrid/integrated systems with membranes as the core component enhanced their performance and long-term working ability in utilization. Generally, concentrate management and energy consumption control might be the key areas for future advancements of membrane-based technology.

Decarbonized and circular brine management/valorization for water & valuable resource recovery via minimal/zero liquid discharge (MLD/ZLD) strategies

Brine (saline wastewater/water) from desalination, salt lakes, and industrial activities (e.g., pharmaceutical industries, oil & gas industries) has received a lot of attention around the world due to its adverse impact on the environment. Currently, several disposal methods have been applied; however, these methods are nowadays unsustainable. To tackle this problem, brine treatment and valorization is considered a promising strategy to eliminate brine discharge and recover valuable resources such as water, minerals, salts, metals, and energy. Brine valorization and resource recovery can be achieved via minimal and zero liquid discharge (MLD & ZLD) desalination systems. Commercially successful technologies such as reverse osmosis (RO) and distillation cannot be adopted as standalone technologies due to restrictions (e.g., osmotic pressure, high-energy/corrosion). Nonetheless, novel technologies such as forward osmosis (FO), membrane distillation (MD) can treat brine of high salinity and present high recovery rates. The extraction of several ions from brines is technically feasible. The minerals/salts composed of major ions (i.e., Na⁺, Cl^-, Mg²⁺, Ca²⁺) can be useful in a variety of sectors, and their sale prices are reasonable. On the other hand, the extraction of scarce metals such as lithium, rubidium, and cesium can be extremely profitable as their sale prices are extremely higher compared to the sale prices of common salts. Nonetheless, the extraction of such precious metals is currently restricted to a laboratory scale. The MLD/ZLD systems have high energy consumption and thus are associated with high GHGs emissions as fossil fuels are commonly burned to produce the required energy. To make the MLD/ZLD systems more eco-friendly and carbon-neutral, the authors suggest integrating renewable energy sources such as solar energy, wind energy, geothermal energy, etc. Besides water, minerals, salts, metals, and energy can be harvested from brine. In particular, salinity gradient power can be generated. Salinity gradient power technologies have shown great potential in several bench-scale and pilot-scale implementations. Nonetheless, several improvements are required to promote their large-scale feasibility and viability. To establish a CO₂-free and circular global economy, intensive research and development efforts should continue to be directed toward brine valorization and resource recovery using MLD/ZLD systems.

Techno-economic assessment of zero liquid discharge (ZLD) systems for sustainable treatment, minimization and valorization of seawater brine

The challenge of brine disposal has sparked a lot of interest in advanced strategies for valorizing them through freshwater and salt recovery. This research article examines the technical and economic aspects of zero liquid discharge (ZLD) desalination systems using two different crystallization processes, namely brine crystallizer (BCr) in scenario 1 and wind-aided intensified evaporation (WAIV) in scenario 2 for sustainable treatment, minimization, and valorization of seawater brine. The results indicated that scenario 1 has a higher water recovery (99.14%) than scenario 2 (85.75%) as the crystallization process in scenario 2 (i.e., WAIV) does not recover freshwater; however, water is evaporated through WAIV technology and thus both systems have low brine volumes (<1 m³/day), achieving ZLD conditions. The total energy and cost demands of scenario 1 (22.15 kWh/m³ & US$100.5/day) are greater than those of scenario 2 (15.34 kWh/m³ & US$85.3/day). Both scenarios are viable, with profits ranging from US$180.49/day to US$225.85/day depending on whether only desalinated water or both desalinated water and solid salt are sold. The insight given in this techno-economic analysis will aid in the sustainable valorization and management of brine from several brine-generating industries.

Membrane Distillation: Recent Configurations, Membrane Surface Engineering, and Applications

Membrane distillation (MD) is a developing membrane separation technology for water treatment that involves a vapor transport driven by the vapor pressure gradient across the hydrophobic membrane. MD has gained wide attention in the last decade for various separation applications, including the separation of salts, toxic heavy metals, oil, and organic compounds from aqueous solutions. Compared with other conventional separation technologies such as reverse osmosis, nanofiltration, or thermal distillation, MD is very attractive due to mild operating conditions such as low temperature and atmospheric pressure, and 100% theoretical salt rejection. In this review, membrane distillation’s principles, recent MD configurations with their advantages and limitations, membrane materials, fabrication of membranes, and their surface engineering for enhanced hydrophobicity are reviewed. Moreover, different types of membrane fouling and their control methods are discussed. The various applications of standalone MD and hybrid MD configurations reported in the literature are detailed. Furthermore, studies on the MD-based pilot plants installed around the world are covered. The review also highlights challenges in MD performance and future directions.

Economics and Energy Consumption of Brackish Water Reverse Osmosis Desalination: Innovations and Impacts of Feedwater Quality

Brackish water desalination, using the reverse osmosis (BWRO) process, has become common in global regions, where vast reserves of brackish groundwater are found (e.g., the United States, North Africa). A literature survey and detailed analyses of several BWRO facilities in Florida have revealed some interesting and valuable information on the costs and energy use. Depending on the capacity, water quality, and additional scope items, the capital cost (CAPEX) ranges from USD 500 to USD 2947/m³ of the capacity (USD 690-USD 4067/m³ corrected for inflation to 2020). The highest number was associated with the City of Cape Coral North Plant, Florida, which had an expanded project scope. The general range of the operating cost (OPEX) is USD 0.39 to USD 0.66/m³ (cannot be corrected for inflation), for a range of capacities from 10,000 to 70,000 m³/d. The feed-water quality, in the range of 2000 to 6000 mg/L of the total dissolved solids, does not significantly impact the OPEX. There is a significant scaling trend, with OPEX cost reducing as plant capacity increases, but there is considerable scatter based on the pre- and post-treatment complexity. Many BWRO facilities operate with long-term increases in the salinity of the feedwater (groundwater), caused by pumping-induced vertical and horizontal migration of the higher salinity water. Any cost and energy increase that is caused by the higher feed water salinity, can be significantly mitigated by using energy recovery, which is not commonly used in BWRO operations. OPEX in BWRO systems is likely to remain relatively constant, based on the limitation on the plant capacity, caused by the brackish water availability at a given site. Seawater reverse osmosis facilities, with a very large capacity, have a lower OPEX compared to the upper range of BWRO, because of capacity scaling, special electrical energy deals, and process design certainty.